WIIBOOX LIGHT 3D Printer User Guide

Introduction

This user guide provides essential information for the safe operation, setup, and basic maintenance of the WIIBOOX LIGHT 3D printer. Reading this guide carefully before operation is crucial to prevent property loss, equipment failure, or degradation of 3D printing quality. Ensure all users understand and follow the instructions. The manufacturer is not responsible for damage or injury resulting from improper transportation, installation, use, storage, or disposal. The WIIBOOX LIGHT is not suitable for minors or individuals lacking manual, sports, or psychomotor skills; assistance and guidance are recommended for disabled and elderly users.

General Safety Information

This guide contains important safety instructions for installation and operation. It highlights situations requiring special attention and includes warnings to prevent damage or injury from negligence and misuse.

Use Notice

• The printing process uses liquid synthetic resin, which is slightly toxic, has a mild odor, and may cause allergic reactions. Always protect your skin and eyes by wearing safety gloves ? and glasses ?. Ensure proper ventilation in the printing room.
• Avoid spilling resin on the printer or its surroundings.
• Operate the printer on a stable, horizontal surface.
• Do not open the dustproof shading cover or shake the machine or its supporting desk during printing, as this can lead to print failure.
• Regularly check for equipment wear and contact the after-sales center for assistance or replacement of worn/damaged parts.
• Keep the printer away from heat sources, flammable materials, radiation equipment, fire sources, humidity, water, and other liquids.
• Place the printer out of reach of children and animals to prevent accidental use.
• Do not drop or shake the printer, as it may cause malfunctions.
• The equipment is not suitable for environments with potential explosives.
• It is strongly recommended to dedicate a special room for 3D printing, maintaining a temperature of 25-28°C, minimizing light exposure, and ensuring good ventilation.
• Avoid exposing liquid resin to sunlight, as it will cause solidification and render it unusable.

Workplace Health and Safety

• Always use safety gloves ? and glasses ? provided in the toolkit for all service, maintenance, operation, and upkeep activities. Protective clothing is also recommended.
• Maintain a clean workplace. Keep resin containers sealed and stored in darkness.
• Configure the equipment according to the manufacturer's parameters; improper configuration can lead to poor printing or equipment damage.
• Keep food and beverages away from the 3D printer and printed objects.
• Do not place any objects inside the machine.
• Adhere to all health and safety measures when operating the WIIBOOX LIGHT.
• Consider all provisions in this user guide and separate regulations.

Electric Safety

• The WIIBOOX LIGHT printer has been tested and complies with low-voltage directives.
• To ensure the highest safety standards and prevent short circuits, overload, overvoltage, and overheating, do not attempt to modify the printer or use non-manufacturer-recommended electronic replacement parts.
• Replace electronic devices according to instructions, exercising caution with other printer accessories.
• Before plugging in the power cord, ensure the power supply voltage matches the equipment's requirement (supports 110V/220V, manual adjustment needed).
• The printer must be well-grounded, complying with local and national regulations.
• Use only the original power cord. Do not damage, cut, or repair the cable; replace damaged cables immediately. Protect cables from heat, oil, sharp edges, and moving components to avoid electric shock.
• Do not expose the equipment to sunlight, rain, or humidity.
• When filling the material plate with resin, avoid spilling it outside the plate, as internal liquid entry can cause problems.
• All maintenance and repair work must be performed after unplugging the power cord.
• Modifying electronic components, such as welding, is prohibited.

Safety of Machinery

• The WIIBOOX LIGHT has movable components (build platform, Z-axis). Do not reach into or place objects inside the printer while it is running or about to run, as this can cause serious injury or damage.
• Use the provided tools and accessories with care to avoid injury.
• When following post-processing procedures, wear safety gloves ? and glasses ? to prevent injuries from sharp model edges.
• After printing, remove the model from the printer's build platform.
• Take special care when removing prints from the platform, wearing gloves and glasses to prevent injury.
• The film on the material plate is thin and fragile; handle it with extreme care during cleaning, installation, and disassembly.

Burn Risk

All high-temperature components are enclosed, posing no burn risk. However, do not touch the inside of the machine.

Safe Storage

Store the WIIBOOX LIGHT between 0°C and 40°C (32°F - 95°F) in a dry environment, free from other extreme conditions.

About "Wiibox Linght"

The WIIBOOX LIGHT is a photo-curable 3D printer that, with its dedicated materials, forms a complete 3D printing system. It utilizes UV LCD technology to transform digital 3D projects into solid photopolymer objects by curing liquid resin. The process involves projecting layer images onto the resin via a transparent bottom surface, cured by a backlight UV lamp. After each layer cures, the lamp pauses, the platform moves, and resin is redistributed. The printer uses an LCD screen to project images and block UV light outside the projected area, allowing uncured resin to be reused. This technology enables simultaneous printing of multiple components without affecting accuracy or speed. Post-processing involves washing away uncured resin and an optional UV secondary curing for enhanced properties. Applications include creating prototypes, concept models, dental, and creative designs.

How it Works

1. Model Preparation: Create a 3D model and generate an .STL file (a common format for modeling software).
2. Slicing: Open the .STL file in slicing software (like wiibooxslicer). Add supports, slice the model into layers, and save it as a .DJS file. The software allows selection of material type and adjustment of print settings (layer thickness, exposure time, etc.).
3. Printing: Power on the printer, prepare the chosen material, and carefully pour the appropriate amount into the material plate (or load the cartridge if using automatic feeding).
4. Operation: You can start, pause, or stop the print. However, the manufacturer advises against using the pause function as it may affect print accuracy or cause failure.
5. File Transfer: Save the processed .DJS file to a USB flash drive and insert it into the printer's USB port. Copy the file to the printer and begin printing.

Product Specifications

Suggestion Environment

• Operating environment: Well-ventilated, dust-free area; temperature: 20-28°C; humidity: 20-80% (no condensation).
• Storage environment: Temperature: 0-40°C; humidity: 10%-80% (no condensation); no corrosive gas, clean conditions.

Pack List

The package includes:

• 3D Printer
• Material
• Power cord ?
• Disposable gloves ?
• Plastic spade ?
• Filter screen ?️
• Material plate film*1
• USB drive ?
• Calibration platform
• Calibration Platform Paper
• Hexagon wrench ?

Main Parts

The WIIBOOX LIGHT 3D printer consists of the following main components:

• Dust-proof shade cover
• Platform set screws
• Printing platform
• Material plate
• Material plate fixing screw
• Z-axis
• LCD molding module
• Touch screen
• USB socket
• Adjustment footpad
• Power switch ?
• Heat emission hole

Diagram showing the printer's main parts with labels.

3D Printing Technology Terms

• LCD Photocurable 3D Printing Technology: A technology relying on curing light polymers. It involves projecting images of continuous layers under a material plate, curing liquid resins with UV light.
• Dust-proof shade cover: Protects the liquid resin environment from UV rays and dust, and helps reduce resin odor.
• Z-axis: Responsible for the rise and fall of the printing platform, gradually forming the 3D object layer by layer.
• Print Platform: The surface where the model adheres during resin polymerization. It moves vertically to facilitate layer-by-layer curing and can be easily removed and installed.
• Material plate: A container for liquid resin, typically made of a metal frame and a polymer film. It is a consumable part; the film needs timely replacement if scratched or damaged to prevent damage to the LCD molding module.
• LCD Molding Module: A critical component that projects images onto the bottom of the material plate, blocking UV light elsewhere. It is a consumable with a limited warranty period and is designed for easy replacement.
• Touch screen: Located at the front of the printer for quick and intuitive operation, displaying current print status and other information.
• Toolkit suite: Contains tools and protective supplies (e.g., material plate film, funnel, spade) necessary for operating and maintaining the printer.
• Support: 3D printing structures added by slicing software to ensure the model adheres to the platform and doesn't fall into the material plate. Supports are printed with the same material and must be removed post-printing.
• Baseplate: Layers automatically generated with a larger area than the model to enhance adhesion to the platform. It is removed with the model after printing.
• .DJS file: A file format generated by the slicing software, containing the 3D model, print settings (layer exposure time, etc.), and managed within the slicer before generation.
• Slice software: An application for preparing 3D models for printing, generating .DJS files, and allowing adjustments to model size, layer thickness, exposure time, and support structures. Files are transferred via Wi-Fi or USB.
• Material plate cleaning: A method using UV light to solidify resin in the tray, allowing for easy removal of the entire solidified layer.
• Cleaning box: A container for cleaning printed models, typically filled with alcohol or other detergents to remove liquid resin.

Preparation Work for First Use

1. Carefully unpack the printer from its box, removing all packaging foam and accessories.
2. Install the adjustment footpads onto the printer base and place it on a flat, stable surface. Adjust the footpads to ensure the machine is level and does not shake.
3. Connect the power cord ? and turn on the printer.
4. Navigate to the main menu and lift the Z-axis by 50mm.
5. Test Equipment Exposure: Perform a screen test to check the LCD's functionality.
6. Check Platform Alignment:
   • Remove the material plate by unscrewing the fixing screws counterclockwise.
   • Place the provided test paper on the LCD molding module.
   • Return the platform to the '0' position. Hold the paper strip and test its resistance. If it cannot be pulled smoothly or feels resistant, the alignment is correct. If abnormal, refer to the accompanying adjustment video.

   Diagrams illustrating Z-axis movement, screen test, and platform alignment test with paper.

7. Complete platform calibration to ensure the correct distance between the platform and the LCD screen, preventing print failures due to detachment from the bottom.
8. Your printer is now set up and ready for printing.

Use of Slice Support Software "wiibooxslicer"

I. Installation:

1. Open the "wiibooxslicer" folder and run the "cleancache" program.
2. Double-click "wiibooxslicer.exe" to launch the software.
3. Select your preferred language (Chinese or English).

II. Import Parts and Edit Model:

1. Import File: Open the file import dialog and select your .STL or .OBJ model file.
2. Rotate Model: Rotate the model by 30-45 degrees for easier support addition and printing.
3. Select Print Layer Thickness: Choose the desired layer thickness (e.g., 0.03mm, 0.05mm, 0.1mm).
4. Confirm Printing Material: Select the appropriate parameters based on the resin type you are using.

III. Support Addition and Slicing:

1. Generate Supports: Use the software to automatically generate support structures.
2. Edit/Repair Supports: Refine the generated supports. Select "Lock the support under the floating position" to prevent accidental deletion of critical supports.
3. Add Supplementary Supports: Manually add support points by clicking with the left mouse button where needed.
4. Delete Excess Supports: Remove unwanted supports by right-clicking or using Shift + Left Click to box-select and pressing the Delete key.
5. Apply Changes: Apply any manual support modifications.
6. Complete Support Addition: Finalize the support structure generation.
7. Slice: Initiate the slicing process to convert the model into layers.
8. Preview Slices: Review the sliced model to detect any mesh errors or damage, repairing them if necessary.
9. Export .DJS File: Export the sliced model as a .DJS file.

Screenshots illustrating the wiibooxslicer software interface for file import, model manipulation, layer thickness selection, material settings, support generation, editing, slicing, preview, and export.

Start Printing

⚠️ Warning! Wear gloves ? and glasses ? during all operations. Have paper towels ready to wipe up any spills.

ℹ️ Notice! All printing and post-processing waste (empty bottles, failed prints, supports, resin-contaminated paper towels) must be cured under UV light. Uncured resins must be disposed of according to hazardous waste regulations. Refer to the manufacturer's MSDS for detailed information on detergents and waste disposal.

1. Check Equipment: Ensure the printer is powered on and the circuit is stable. Verify the material plate and build platform are clean and securely installed. Close the dustproof shading cover.
2. Add Material: Gently shake the resin bottle for 30 seconds to ensure material consistency. Pour the resin into the material plate, ensuring the level does not exceed the indicated maximum fill line.
3. Transfer File: Copy the .DJS file (processed by wiibooxslicer) onto a USB flash drive. Insert the USB drive into the printer. Navigate to the file selection menu, select the USB drive (e.g., "sdal"), choose your print file, and confirm the print.
4. Monitor Print: The printer screen will display the estimated completion time. Once exposure begins, you can safely remove the USB drive.

Diagrams showing USB file transfer and the printer interface for selecting and confirming print jobs.

Post-process

1. After printing, allow excess resin to drain from the model back into the material plate. You can tilt the platform to aid this process.
2. Wear protective gloves ?. Unscrew the platform fixing screws (about two turns) and carefully remove the platform, avoiding resin spills.
3. Using a utility knife or thin tool, carefully detach the model from the platform, taking care to avoid sharp edges.
4. Place the removed model into an alcohol cleaning box (not included). Soak for 3-5 minutes (no more than 10 minutes), then gently shake to clean off residual resin.
5. Remove supports from the model. Wear gloves ? and carefully tear off supports, being mindful of sharp edges on the model.
6. Place the model in a UV secondary curing machine or expose it to direct sunlight for curing. The curing time depends on the resin type and is optional.
7. Lightly sand the model's surface using files or sandpaper for a smoother finish. Wear gloves ? to prevent resin-related allergic reactions.
8. Clean the build platform thoroughly, ensuring no solidified material or impurities remain, before reinstalling it into the printer. Close the dustproof shading cover.

Material Storage: If resin is not used within 7 days, recycle it into its original bottle to prevent degradation from air exposure. Keep the printer and materials away from direct sunlight or strong artificial light sources, as UV rays can cure the resin.

Images illustrating model removal, cleaning, support removal, and curing.

Treatment of Print Failures

This section addresses common print failures such as models detaching from the platform, supports separating from models, or model breakage. For other issues, consult the troubleshooting section or contact support. Always wear protective gloves ? and glasses ?.

1. Remove and clean the build platform.
2. Use the "Resin Tray Cleaning" function to solidify a layer of resin in the material plate.
3. Remove the solidified resin from the plate's edge and promptly wipe up any spilled liquid material from the printer.
4. Reinstall the platform onto the printer.

Diagrams showing the printer's resin tray cleaning function.

Change the Material

1. Remove the current material box. If the printer has an automatic feeding system, run it for 1 minute to drain residual material into the material plate, minimizing contamination of the new resin. (Skip this if replacing with the same material type).
2. Take out the material plate. For frequent material changes, consider purchasing multiple plates to simplify the process and reduce material loss.
3. Insert a filter funnel into the resin bottle and pour the resin into the material plate. Clean the plate with a card if necessary. Afterward, clean the material plate with a liquid detergent or isopropanol.
4. Install the clean, air-dried material plate back into the printer.
5. Install the new material box and activate the automatic feeding system for 5 minutes. If your printer lacks automatic feeding, directly pour the new resin into the material plate, ensuring the level is within the marked range.
6. Complete the material replacement and close the dustproof shading cover.

Available Materials

It is recommended to use materials specified by the manufacturer, as they provide corresponding parameter settings only for these materials.

Basic Maintenance and Service Work

Regular maintenance is essential for optimal printer performance and print quality. Before any maintenance, shut down the printer and allow it to cool. Always unplug the power cord ? before performing any maintenance or repair to avoid electric shock.

• Lead screw and guide rail: Periodically check for adequate lubrication.
• Clean machine: Wipe with a soft cloth. Do not use IPA or chemical cleaners.
• Clean LCD screen: Wipe with a soft cloth. IPA can be used sparingly, followed by wiping dry.
• Clean material plate: Add a small amount of IPA to the plate and wipe with a soft paper towel or cloth.
• Replace material plate film: Refer to the video tutorial provided on the USB storage device.

Support and Troubleshooting

The manufacturer offers various support services to ensure user safety and resolve technical issues. Consult this guide for assistance. Common problems and solutions include:

I. Print does not adhere to the platform:

1. Ensure the model design is correct and the mesh is free of errors.
2. Verify that the correct material parameters were selected in the slicing software.
3. Ensure the platform and material plate are clean, free from resin residue or impurities.
4. Check for solidified residue in the liquid resin.
5. Recalibrate the platform.
6. Inspect the material plate film for bends, deformation, or perforations; replace if necessary.

II. Print is layered or does not adhere to support structures:

1. Ensure the model design is correct and the mesh is error-free.
2. If supports were generated in separate software, confirm the model mesh is fixed.
3. Ensure appropriate print configuration files were selected during slicing.
4. Check the material plate film for looseness, bends, deformation, or perforations; replace if needed.
5. Verify sufficient material quantity is present, based on the material plate's marking.

III. No solidified material found after printing:

1. Ensure the model design is correct and the mesh is error-free.
2. Remove the platform and material plate. Activate the exposure test screen (shield the output port). If no light is emitted, the internal light source may need replacement. If light is present but the LCD module does not project images correctly, the LCD module may need replacement.

IV. Print model differs from design:

1. Ensure the model design is correct and the mesh is error-free.
2. Try using a higher-quality USB drive or re-copying the files to the printer before printing.

V. Printer interface is unresponsive:

Turn off the printer and restart it forcefully.

VI. Other Printing Failures:

• Irregular fracture: Check if the material plate film is white or perforated.
• Perforated surface: Use the detection exposure function to check for black spots on the LCD molding module.

Recovery

Dispose of paper and plastic packaging according to local recycling guidelines ♻️. Printing and post-processing waste (failed prints, supports, resin-contaminated materials) must be cured under UV light and disposed of as hazardous waste according to national and local regulations. Consult the manufacturer's MSDS for details on cleaning agents and waste disposal. Waste electrical and electronic equipment should not be landfilled and must be recycled. Contact the dealer, manufacturer, or importer for disposal information.