Li Time 51.2V 100Ah Smart ComFlex Product Manual

This manual provides detailed information for the Li Time 51.2V 100Ah Smart ComFlex Lithium Iron Phosphate (LiFePO4) Battery.

Product Overview: 51.2V 100Ah Battery

Operating Voltage: 51.2V

Charging Voltage: 57.6V ± 0.8V

Recommended Charge Current: 20A (0.2C)

Max. Continuous Discharge Current: 100A

Max. Continuous Output Power: For Electric Cart: 5000W; For Energy Storage: 5120W

The product is suitable for electric carts that speed lower than 25 MPH (40 KM/hour), such as golf carts, low-speed vehicles (LSV), and neighborhood electric vehicles (NEV).

Battery dimensions and terminal type illustration. The battery is shown with its length (19.88 inches / 505mm), height (12.32 inches / 313mm), and width (9.25 inches / 235mm). It features M8*1.25mm terminals labeled 'Positive Terminal' and 'Negative Terminal'.

Additional Components

Battery Parameters

Cell Type LiFePO4
Nominal Voltage 51.2V
Rated Capacity 100Ah
Energy 5120Wh
Internal Resistance ≤40mΩ
Cycle Life ≥4000 times
Charge Method CC/CV
Charge Voltage 57.6V ± 0.8V
Recommended Charge Current 20A (0.2C)
Max. Continuous Charge Current 100A
Max. Continuous Discharge Current 100A
Surge Discharge Current 600A@1 second
Max. Continuous Output Power For Electric Cart: 5000W
For Energy Storage: 5120W

Technical Specifications

Dimension L19.88*W12.32*H9.25 inch
L505*W313*H235 mm
Housing Material SPCC
Recommended Terminal Torque 106.2 to 123.9 inch-lbs / 12 to 14 N·m
Protection Class IP65
Temperature Range Charge: 0°C to 50°C / 32°F to 122°F
Discharge: -20°C to 60°C / -4°F to 140°F
Storage: -10°C to 50°C / 14°F to 122°F
Low Temperature Charging Protection (LTCP) Function Yes
Resume Charging Temperature Under LTCP 5°C/41°F (Battery Temperature)

① This battery is suitable for electric carts that speed lower than 25 MPH (40 KM/hour), such as golf carts, low-speed vehicles (LSV), neighborhood electric vehicles (NEV), and so on.

② This battery supports Low Temperature Charging Protection (LTCP), where the BMS stops battery charging when the battery temperature falls below 0°C/32°F and resumes charging when the temperature rises above 5°C/41°F.

How to Estimate the Battery Capacity: State of Charge (SOC)

The battery capacity can be roughly estimated by its resting voltage (not charging/discharging voltage). Since the voltage of each battery is slightly different, and the voltage measurement is affected by the measuring instrument, ambient temperature, etc., the following parameters are for reference only. The actual SOC of the battery is based on the discharge capacity under load.

Resting Voltage: The voltage is measured after the battery has been disconnected from the charger and loads with zero current, and left alone for 3 hours.

Graph illustrating the relationship between State of Charge (SOC) and Voltage (V) for the LiFePO4 battery. The X-axis represents SOC (%) from 0 to 100, and the Y-axis represents Voltage (V) from 36 to 56. The curve shows voltage increasing with SOC, particularly from around 40V at 0% SOC to over 53.32V at 100% SOC.
SOC (%) VOLTAGE (V)
0 40 to 48
25 52 to 52.6
50 52.6 to 52.8
75 53.2 to 53.32
100 ≥53.322

① Based on the characteristics of LiFePO4 batteries, the voltage measured by all LiFePO4 batteries during charging/discharging is not the real voltage of the battery. Therefore, after charging/discharging and disconnecting the battery from the power source, the voltage of the battery will gradually drop/increase to its real voltage.

② After this battery is protected from overcharge, the tested battery voltage (not the real voltage) will be lower than the real voltage. To calculate the SOC (%), add 0.5V to 0.7V to the tested battery voltage.

Parallel Connection

The Premise of Connection

To connect in parallel, batteries should meet the below conditions:

  1. Identical batteries with the same battery capacity (Ah) and BMS (A);
  2. From the same brand (as lithium batteries from different brands have their special BMS);
  3. Purchased in near time (within one month).

Limitation for Series/Parallel Connection

Situation 1: When the battery is in communication.

Support connecting up to 16 identical batteries in parallel for up to: 48V(51.2V) 1600Ah battery system.

Illustration of parallel battery connection for systems with communication. It shows 16 batteries connected in parallel, with positive terminals linked together (red wires) and negative terminals linked together (blue wires). A separate diagram shows 'DO NOT Support Series Connection' with two batteries connected in series, marked with a red cross.

Situation 2: When the battery is NOT in communication.

Support connecting up to 4 identical batteries in parallel for up to: 48V(51.2V) 400Ah battery system.

Illustration of parallel battery connection for systems without communication. It shows 4 batteries connected in parallel, with positive terminals linked together (red wires) and negative terminals linked together (blue wires). A separate diagram shows 'DO NOT Support Series Connection' with two batteries connected in series, marked with a red cross.

What to Do When the Battery Stops Working?

When the battery:

It has 85% chances that the BMS has shut it off for protection. You can try one of the below ways to activate the battery.

General Steps

If the BMS has cut off the battery for protection, follow the below steps to activate it:

  1. Step 1: Cut off all the connections from the battery.
  2. Step 2: Leave the battery aside for 30 minutes. Then the battery will automatically recover itself to normal voltage (>40V) and can be used after fully charged.

If the battery is unable to recover itself after the above steps, please try activating by one of the below two methods.

After activated (voltage > 40V) and fully charged by the normal charging method, it can be used normally.

Method 1

Use a charger with lithium battery activation function to fully charge the battery.

Method 2

Connect a controller that supports 48V LiFePO4 battery charging to charge the battery for 3~10s in sunny daytime.

Models: D51980 LT-51.2V LiFePO4 Lithium Iron Phosphate Battery, D51980, LT-51.2V LiFePO4 Lithium Iron Phosphate Battery, Lithium Iron Phosphate Battery, Iron Phosphate Battery, Phosphate Battery

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