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User Manual for Quantek models including: 20EU Three Phase Control Panel, 20EU, Three Phase Control Panel, Phase Control Panel, Control Panel, Panel
Three Phase Control Panel VERSUS I20 - Quantek
loses correctly.Install the manual unlocking device at a heigh. lower than 1.8m.Install any permanent control next to the door away from any moving part and at a minim. height of 1.5m.An easily accessible power supply disconnection device must be fitted to the wiring for permanently co.
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DocumentDocumentuser manual I20EU I20EU Index Index........................................................................................................2 Safety instructions Important annex...........................................................3 Important safety instructions for the installation........................................3 Important safety instructions for use........................................................4 1. Introduction..........................................................................................5 2. Technical Data......................................................................................5 3. Description...........................................................................................6 4. Installation............................................................................................8 5. Connections..........................................................................................9 5.1 Power supply connection.................................................................9 5.2 Motor connection............................................................................9 5.3 Input connection...........................................................................10 5.4 Output connection.........................................................................10 5.5 Option selector..............................................................................11 6. Programming......................................................................................12 6.1 Checking motor direction...............................................................12 6.2 Manoeuvre programming with digital end limit switch (ENCODER).....12 6.3 Fine adjustment (for programming with absolute encoder).................13 6.4 Manoeuvre programming with limit switches....................................14 6.5 Partial manoeuvre programming.....................................................14 7. Maintenance.......................................................................................15 7.1 Is it working?................................................................................15 7.2 Indicator light for possible faults in the panel cover...........................15 7.3 Indicator light for possible faults, LED ERROR..................................15 Using the equipment...........................................................................16 EU Declaration of Conformity....................................................................16 jcmtechnologies 2 I20EU Safety instructions Important annex Important safety instructions for the installation - Disconnect the power supply before manipulating the equipment in any way. - Before installing the panel, remove all unnecessary ropes or chains and disable any equipment such as locks that is not necessary for the automatic operation. - Before installing the panel, check that the door is in good mechanical condition, correctly balanced and that it opens and closes correctly. - Install the manual unlocking device at a height lower than 1.8m. - Install any permanent control next to the door away from any moving part and at a minimum height of 1.5m. - An easily accessible power supply disconnection device must be fitted to the wiring for permanently connected equipment. This device must ensure multi-pole cut-off of the power supply. It is advisable for this to be an emergency breaker/isolator type switch. - If the panel is supplied without an emergency stop button, this must be incorporated into the installation, connecting it to the STOP terminal. - For correct use of the security band, this must never be activated when the door is fully closed. It is recommended to install the limit switches before activating the band. - This equipment can only be manipulated by a specialist fitter, by maintenance staff or by a suitably trained operator. - To connect the power supply and motor wiring, terminals with a cross-section of 2.5 mm2 must be used. - Use protective eyewear for handling the equipment. - Fuses must only be handled when the appliance is disconnected from the power supply. - The instructions for using this equipment must remain in the possession of the user at all times. - European door standard EN 12453 and EN 12445 specify the following minimum protection and safety levels in doors: - for single-family homes, prevent the door being able to come into contact with any object or limit the contact force (e.g. safety edge), and, in the event of automatic closure, a presence detector (e.g. photocell) must be added. - for communal and public installations, prevent the door being able to come into contact with any object or limit the contact force (e.g. safety edge) and detect presence (e.g. photocell). I20EU control panel switches automatically to dead man mode when safety devices are active or defective. Therefore, all controls work as "hold-to-run" controls. WARNING: IN ACCORDANCE WITH THE EN 13241-1 AND EN 12453-1 STANDARD CONCERNING PRESSURE MAINTAINED CONTROL DEVICES: . "The person operating the door must have a direct view of the doorway, must be near the door (5 meters maximum) during movement of the door and should not find itself in a dangerous position". Any adjustment of the radio range out of these recommendations, undertakes the installer in terms of responsibility for injury or damage. . "Releasing of the pressure maintained control device should stop the door movement before it scrolls 5cml". jcmtechnologies 3 I20EU Important safety instructions for use - Do not allow children to play with the door controls. - Keep the remote controls out of the reach of children. - Watch the door movement and keep people away until the door is fully open or closed. - Take care when operating the manual unlocking device, as the door may suddenly fall due to the bad condition of the springs or a poorly balanced door. Details on how to use the manual unlocking device must be provided by the manufacturer or the device installer. - Examine the installation frequently, especially the cables, springs and supports, to detect signs of wear, damage or imbalance. Do not use the door if it needs to be repaired or adjusted, as doing so may cause injury. jcmtechnologies 4 I20EU 1. Introduction A three-phase control panel with position control using Elektromaten or Kostal digital end limit switches or mechanical limit switches, designed for high speed doors. Fitted with motor brake and flashing outputs at 230v AC, and voltage-free contact outputs for indicating door open and door closed. Fitted with one 24Vac and two 24Vdc power supply outputs for connecting photocells or other accessories such as radar. Between the three of them, these outputs provide a maximum of 700mA. It has inputs for opening and closing buttons, as well as for selecting total or partial opening. It also has inputs for limit switches, security contacts, safety edge and stop button. It also has connectors for plug-in cards: motion STICK receiver, radioband3G RSEC3 receiver, traffic light card TL-CARD-V and magnetic detector card MTC1. In case of activation of any safety input, if any control input is kept active, the movement of the door will pass to a hold-to-run control mode (Dead Man), and the LED on the cover will flash to indicate that mode. This control panel complies with current electrical safety standard EN 60335-1: 2012. 2. Technical Data PARAMETER Power supply Maximum power of motor Optional cards (EXPANSION1/EXPANSION2) Receiver card connector 230V output Voltage-free outputs 24Vac +/- 20% / 24Vdc / 24Vdc TEST outputs ENCODER connector Auto-close time Operating temperature IP rating Size VALUE 400Vac three-phase / 230Vac 2,2kW / 1,2kW RSEC3, TL-CARD-V Motion STICK / DCS RACK Motor brake and flashing OPEN/CLOSE door status signals Accessories power supply / Photocells test (shared 700mA) Connector for digital end limit switch with encoder inhibiting selector Adjustement from 3s to 60s, -20ºC a +55ºC IP65 285 x 225 x 92 mm jcmtechnologies 5 I20EU 3. Description 1- EXPANSION CARD 1 RSEC3 Radioband receiver connector 2- EXPANSION CARD 2 TL-CARD-V Connector 3- RECEIVER Motion STICK / DCS RACK receiver connector 4- 24VAC OUTPUT Output for power supply for accessories 5- FUSE 1A/250V 6- SELECTION 400VAC / 230VAC 7- POWER SUPPLY Power supply input connection 8- LEDS ON / ERROR Indicates power supply / error 9- PANEL DIRECTION LEDS Indicate motor turning direction 10- MTC Connector for magnetic detector card MTC1 11- NEUTRAL Connection for neutral 12- PROTECTION EARTH Connection for earth 13- MOTOR Connection for motor U (Open) V (Close) W (Common) 14- MOTOR BRAKE Connection for 230Vac motor brake 15- FLASH LAMP Connection for 230Vac flash lamp 16- CLOSED Voltage-free contact (indicates door closed) 17- OPEN Voltage-free contact (indicates door opened) 18- EMERGENCY Cover emergency pushbutton. 19- ENCODER Connector for Elektromaten/Kostal end limit switches 20- ABS.ENC SAFETY CHAIN Jumper on right position inhibits the security inputs from the digital end limit switch. 21- PUSHBUTTON INPUTS Connection for external buttons (Partial opening, Opening and Closing) 22- LIMIT SWITCH INPUTS Connection for mechanical limit switches (Opening and Closing) 23- SAFETY EDGE / STOP INPUTS Connection for 8k2 band / Stop pushbutton 24- SAFETY CONTACT INPUTS Connection for photocells (Open and Close) 25- 24VDC OUTPUT Fixed output 700mA, shared with all 24v outputs 26- 24VDC OUTPUT /TEST Output for photocell tests, 700mA shared with all 24v outputs 27- PROGRAMMING PUSHBUTTONS Open and close manoeuvre programming 28- REMOTE CONNECTOR Connection for VERSUS-PROG programmer 29- AUTOCLOSING TIME Min=3s - Max=60s Maximum position=No auto-close 30- SELECTORS - OPTIONS jcmtechnologies 6 I20EU jcmtechnologies 7 I20EU 4. Installation Install the control panel vertically on the wall at a height of 1.5m and following the assembly instructions. UNSCREW OPEN TOP DRILL WALL jcmtechnologies 8 5. Connections 5.1 Power supply connection I20EU 5.2 Motor connection jcmtechnologies 9 I20EU 5.3 Input connection OPTO SAFETY EDGE INPUT brown white green jcmtechnologies 10 I20EU GridScan/PRO PHOTOCELL BARRIERS (FSS) Tx Rx white b ro wn blue black grey (not used) the maximum height is 2500mm 5.4 Output connection jcmtechnologies 11 I20EU 5.5 Option selector By default all selectors leave the factory set to OFF. SELECTOR OPTIONS OFF Do not closes automatically 1- AUTOCLOSE Functioning without dead man on 2- DM OPEN opening Functioning without dead man on 3- DM CLOSE closing Without pre-flash Activates motor brake function 4- NO PREFLASH / PREFLASH 5- BREAK / NO BREAK Start button performs an stop at 6- NO STOP ON OPENING opening Deactivates closing by security contact 7- CLOSE BY SEC.CL. Does not perform auto-test of the opening security contact Does not perform auto-test of the closing security contact 8- TEST OP 9- TEST CL ON Closes automatically Activates the dead man on opening manoeuvre Activates the dead man on closing manoeuvre Activates the pre-flash function Deactivates motor brake function Start button opens until total opening Activates closing by security contact Activates the opening security contact auto-test. Activates the closing security contact auto-test. SELECTOR OFF OPTIONS Deactivates the fine adjustment 1- FINE ADJ function Activates functioning by digital end 2- ENCODER ABS/ LIMIT SWITCH limit switches connector (ENCODER connector) ON Activates the fine adjustment function (only functioning with digital end limit switches) Activates functioning by mechanical limit switches input jcmtechnologies 12 I20EU 6. Programming Before powering up the panel, leave the door in half way. Power up the control panel and proceed to program it. When programming, it is preferable to make medium and/or long runs to short ones (in order to improve hysteresis and inertia). 6.1 Checking motor direction 1. Turn the Options 2 selector to the ON position 2. Press the Open button on the cover and check that the door opens. 3. If it fails to open, disconnect the power supply and swap over the wires to the motor. 6.2 Manoeuvre programming with digital end limit switch (ENCODER). Turn the Options 2 of the Options 2 selector to the OFF position Only the buttons mode. on the board can be used, and these will function in dead man PROGRAMMING FOR OPENING 1. Press the PROG button for 3 seconds, the indicator light will come on. 2. Position the door in the door open point using the buttons make long runs in order to ensure a correct adjustment. . It is advisable to 3. Once the door is in the desired "door opened" position, press the PROG button to validate the "door opened" position. The indicator light will flash a number of times and then go out. jcmtechnologies 13 I20EU PROGRAMMING FOR CLOSING 1. Press the PROG button for 3 seconds, the indicator light will come on. 2. Position the door in the door closed point using the buttons to make long runs in order to ensure a correct adjustment. . It is advisable 4. Once the door is in the desired "door closed" position, press the PROG button to validate the "door closed" position. The indicator light will flash a number of times and then go out. 6.3 Fine adjustment (for programming with absolute encoder) Once the manoeuvre has been programmed, a fine adjustment of the programmed "door open" and "door closed" position can be made. Situate Option 1 of the Options 2 selector in the ON position. The indicator lights will flash continually. Door is not moved with this selector in ON position. MODIFYING THE "DOOR OPENED" POSITION 1. Press the PROG button. The indicator light will come on. 2. Press the or button to increase or decrease the "door open" position. Each press will be approximately equivalent to 1 cm (this value depends on the absolute encoder resolution). 3. Once the "door opened" position has been adjusted, press the PROG button to validate the "door opened" position". The indicator light will flash a number of times and then go out. MODIFYING THE "DOOR CLOSED" POSITION 1. Press the PROG button. The indicator light will come on. 2. Press the or button to increase or decrease the "door closed" position. Each press will be approximately equivalent to 1 cm (this value depends on the absolute encoder resolution). 3. Once the "door closed" position has been adjusted, press the PROG button to validate the "door closed" position". The indicator light will flash a number of times and then go out. Situate Option 1 of the Options 2 selector in the OFF position. The indicator lights will turn off. jcmtechnologies 14 I20EU 6.4 Manoeuvre programming with limit switches Turn the Options 2 of the Options 2 selector to the ON position The limit switches need to be adjusted before programming, and the door positioned in the "door closed" position. PROGRAMMING FOR OPENING 1. Press the PROG button for 3 seconds. The indicator light will come on. 2. Press the Open button opening limit switch. . The door will open automatically until it encounters the PROGRAMMING FOR CLOSING 3. Press the PROG button for 3 seconds. The indicator light will come on. 4. Press the Open button closing limit switch . The door will close automatically until it encounters the 5. End of programming, the indicator light will flash a number of times and then go out. 6.5 Partial manoeuvre programming Bridge the Partial opening input IN7 and proceeds to programme according to 6.2 or 6.4 as desired. In this case, the "door opened" position will be located at the half way point of the run jcmtechnologies 15 I20EU 7. Maintenance 7.1 Is it working? Once the control panel has been installed, check that all the system is working correctly. 7.2 Indicator light for possible faults in the panel cover STATUS INDICATION On continuously The panel is powered up 1 flash every 3 secs Error or activation of Radioband/safety edge 2 flashes every 3 secs Error or activation of Close Photocell 3 flashes every 3 secs Error or activation of Open photocell 4 flashes every 3 secs Continuous flashing Absolute encoder error Emergency stop or Stop activated SOLUTION --- Check that no obstacle has been detected and check the safety device connection Check that no obstacle has been detected and check the safety device connection Check that no obstacle has been detected and check the safety device connection Check the absolute encoder connection Check that the STOP input has been activated 7.3 Indicator light for possible faults, LED ERROR ERROR INTERNAL ERROR MAX. PROG. TIME LED ERROR 10 slow flashes 2 quick flashes 10 slow flashes 9 quick flashes CLOSING BAND 1 slow flashes ERROR 2 quick flashes OPENING BAND 1 slow flashes ERROR 3 quick flashes CLOSE TEST ERROR 1 slow flashes 9 quick flashes STOP 2 slow flashes 6 quick flashes RBAND DOES NOT EXIST 3 slow flashes 10 quick flashes INDICATION Internal error SOLUTION Consult the technical service The maximum permitted Program a shorter time manoeuvre programming time has been than the maximum permitted exceeded Closing safety band error Check the closing safety band connections Opening safety band error Check the opening safety band connections Closing safety autotest error contact Check that the device connected to the closing safety contact is in good condition and correctly installed The panel has stopped due Check that the STOP input has been to a STOP or due to an activated encoder STOP The panel had been Re-program the panel without programmed with RBAND RBAND or connect the RBAND with and it is no longer there which the panel had been jcmtechnologies 16 RBAND NC IN PROG 3 slow flashes 1 quick flashes FC NOT LEARNT 3 slow flashes 2 quick flashes PANEL LOCKED 3 slow flashes 9 quick flashes ENCODER 4 slow flashes ERROR 1 quick flashes I20EU programmed The panel has not been Re-program the panel with the programmed with RSEC3 RSEC3 card connected connected Error in limit switches Check the motor's internal limit learning switches An attempt has been made Enter the password with the V- to enter programming with DPLAY or VERSUS-PROG to unlock the panel locked the control panel No absolute encoder found Check absolute encoder connection. or the encoder itself is returning an error In case of any safety error, the door can be moved keeping pressed the or buttons or any other input controls. Using the equipment Designed for the automation of rapid flexible doors in accordance with the general description. Not guaranteed for other uses. The manufacturer reserves the right to alter equipment specifications without prior notification. EC Declaration of Conformity JCM TECHNOLOGIES, SA hereby declares that the product I20EU complies with the relevant fundamental requirements of the Machine Directive 2006/42/EC as well as with the Directives 2014/30/EU on electromagnetic compatibility and 2014/35/EU regarding low voltage whenever its usage is foreseen; and with the 2011/65/EU RoHS Directive. See website www.jcm-tech.com/en/declarations JCM TECHNOLOGIES, SA · C/COSTA D'EN PARATGE, 6 - 08500 VIC (BARCELONA) SPAIN jcmtechnologies 17 I20EU jcmtechnologies 18