SOMMER Garage Door Operators S3 Series: Installation and Operation Manual

Product Overview

The SOMMER S3 series offers advanced garage door operators designed for reliability and performance. Models include:

• S 9050 base S3 / S 9050 base+ S3
• S 9060 base S2 / S 9060 base+ S3
• S 9080 base S3 / S 9080 base+ S3
• S 9110 base S3 / S 9110 base+ S3
• S 9050 pro S3 / S 9050 pro+ S3
• S 9060 pro S3 / S 9060 pro+ S3
• S 9080 pro S3 / S 9080 pro+ S3
• S 9110 pro S3 / S 9110 pro+ S3

For the latest installation and operation manuals, visit: som4.me/man

Diagram Description (Page 1): The page displays two primary images. The first shows the SOMMER S 9050/9060/9080/9110 base/base+ drive unit mounted on a rail, along with associated mounting hardware. The second image depicts the SOMMER S 9050/9060/9080/9110 pro/pro+ drive unit, also on a rail, with a separate control unit or receiver.

Qualified Personnel

Installation, commissioning, and removal of the drive units must only be performed by qualified personnel. Electrical work on the drive unit and its components must be carried out by skilled electrical professionals in accordance with EN 50110-1. Qualified personnel are defined as individuals designated by the installation company who possess the necessary expertise and knowledge, including familiarity with standards such as EN 13241, EN 12604, and EN 12453.

After completing all work, the qualified personnel must:

• Issue an EU Declaration of Conformity.
• Affix the CE marking and type plate to the door system.

Personnel must instruct the operator on:

• Operation of the drive unit and its hazards.
• Use of the manual emergency release.
• Regular maintenance and inspection tasks the operator can perform.

Operators must be informed about which tasks are to be performed by qualified personnel and which by the operator.

Tasks by Personnel Type:

Basic Operating Safety Instructions

⚠️ Danger: Risk of Injury! Failure to comply may result in injury.

This document is not a substitute for the installation and operation manuals. Carefully read and follow all safety instructions and warnings.

Electrical Hazard: ⚡ Risk of Electric Shock, Burns, or Death! Contact with live parts can cause severe injury or death. Electrical component installation, inspection, and replacement must be performed by qualified electrical personnel. Always disconnect power before working on the unit. If a battery is installed, disconnect it as well. Verify the unit is de-energized and cannot be restarted.

⚠️ Danger: Risk of Serious Injury or Death! Incorrect settings or use during maintenance can lead to severe injury or death. Only use the unit when correctly set up and in proper working order. Regularly check for signs of wear, damage, or imbalance. Perform monthly checks of the force limitation (reversal) function. Have malfunctions, worn components, or imbalance issues professionally repaired promptly.

⚠️ Hazardous Substances: Risk to Health! Improper storage, use, and disposal of batteries and components can harm people and animals. Store batteries out of reach of children and animals. Protect batteries from chemical, mechanical, and thermal stress. Do not charge dry batteries or damaged batteries. Do not dispose of drive unit components, batteries, or dry cells in household waste; they must be professionally disposed of.

⚠️ Danger: Risk of Entrapment! People can be trapped by the door, leading to severe injury or death. Monthly check the function of the emergency release, especially from the inside at the end of the closing path, and if necessary, from the outside. Ensure the emergency release is installed at a height not exceeding 1.8m. Attach warning signs clearly visible near the emergency release lever. Have malfunctions professionally repaired promptly.

⚠️ Danger: Protruding Parts! Parts must not protrude into public walkways or roads, including during door movement. This can cause severe injury to people and animals.

⚠️ Danger: Falling Door Parts! If the support structure fails, the door may fall uncontrollably, causing severe injury or death. Ensure a suitable device (external stop, anti-fall device, etc.) is installed on the door.

⚠️ Danger: Falling Parts! Unbalanced doors can cause severe injury or death. Regularly check door balance. Be aware of door movement when operating the emergency release. Maintain distance from the door's movement area.

⚠️ Danger: Entanglement! People or animals can be caught and pulled by the door's rotating area, causing severe injury or death. Maintain distance from the door's movement area. Remove all unnecessary ropes or chains before installation. Ensure no other devices are active during operation. If the slider mechanism passes under ceiling suspensions, do not touch them. Only pass through the door opening when fully open. Do not stand under the open door. Post warning signs near the fixed control unit.

⚠️ Danger: Pinching and Crushing! If people or animals are in the movement area while the door is operating, the mechanical components and closing edges can cause pinching or crushing injuries. Keep the movement area clear. Ensure the door's mechanical state is good, properly balanced, and operates correctly before installation. Only operate the unit when the door is fully visible. The danger zone must be visible throughout the entire door travel. Always observe the moving door. Keep people and animals away from the movement area. Do not touch the moving door or its parts, especially the drive arm. If the slider mechanism passes under ceiling suspensions, do not touch them. Only pass through the door opening when fully open. Do not stand under the open door. Post warning signs near the fixed control unit.

⚠️ Danger: Door Collapse! If the load-bearing structure fails, the door may collapse uncontrollably, causing severe injury or death. Install a suitable device (external stop, anti-fall device, etc.) on the door.

⚠️ Danger: Falling Hazard! Unstable or damaged ladders can tilt and cause serious accidents. Only use stable, secure ladders. Ensure the ladder is standing securely.

⚠️ Danger: Tripping and Falling! Loose components (packaging, drive parts, tools) can cause tripping or falling. Keep the installation area clear of unnecessary items. Secure all components to prevent tripping. Follow general workplace safety rules.

⚠️ Optical Radiation: Risk of Temporary Vision Impairment! Staring directly at bright LED lights for extended periods can cause temporary visual impairment. Do not look directly into the LED lighting.

⚠️ Eye Injury: Risk of Serious Injury! Drilling debris can cause serious eye and hand injuries. Wear safety glasses when drilling.

⚠️ Hand Injury: Risk of Cuts and Abrasions! Touching rough metal parts can cause cuts and abrasions. Wear protective gloves for deburring or similar tasks.

⚠️ Head Injury: Risk of Serious Injury! Hitting suspended objects can cause serious cuts and abrasions. Wear a safety helmet when installing suspended components.

Radio Remote Control Additional Safety Instructions:

Pinching and Crushing Hazard! Operating the remote control without observing the door's movement can lead to pinching or crushing injuries from mechanical parts and closing edges. Always ensure the entire danger zone is visible when operating the remote. Before operating the handheld transmitter, ensure the door springs are not weakened or broken. Always observe the moving door. Keep people and animals away from the movement area. Do not touch moving parts. Only pass through the door opening when fully open. Store handheld transmitters securely to prevent accidental operation by people or animals. Fixed control units (e.g., external buttons, key switches) must be installed at a height not exceeding 1.5m and at a safe distance from moving parts. Do not stand under the open door.

Information on Operation and Radio Remote Control: The operator cannot prevent interference from other telecommunication devices. In case of severe interference, contact the responsible telecommunications authority. Note: Operating the remote control without observing the door can lead to objects in the movement area being trapped and damaged. Ensure the door's movement area is clear of objects. Only operate the drive unit when the door is fully visible.

Disposal Instructions

⚠️ Hazardous Substances: Risk to Health and Environment! Improper storage, use, and disposal of batteries, dry cells, and components can harm people and animals, leading to severe injury or death. Store batteries and dry cells out of reach of children and animals. Protect them from chemical, mechanical, and thermal stress. Dry cells may contain hazardous chemicals that pollute the environment and harm health. Lithium batteries require special care to prevent fire hazards from improper handling. Removed dry cells and batteries from electrical equipment must be disposed of separately.

Note: To avoid environmental damage, all components must be disposed of according to local and national regulations. Minimize waste by attempting to recycle or reuse components. This directive (2012/19/EU WEEE) provides a framework for the recycling and reuse of waste electrical and electronic equipment within the EU. Discarded drive unit components, old batteries, and dry cells must not be disposed of in household waste. Dispose of them according to regulations. Contact a professional dealer for the latest disposal methods.

Diagram Description (Page 4): A recycling symbol with text in French indicates proper disposal of the device, accessories, and cords, suggesting repair or donation as alternatives to disposal. It lists options for return upon delivery, drop-off at stores, or at recycling centers, with a website provided for collection points.

Scope of Delivery

For a detailed list of items, refer to the installation and operation manual.

Dimensions

Diagram Description (Page 7): Shows diagrams illustrating the physical dimensions of the SOMMER base and pro drive units. Measurements are provided for length, height, and width, with specific dimensions for base (3.554 units) and pro (3.327 units) models.

Door Size / Weight

* Depends on the door and relevant operating conditions.
** Values without additional lighting, Lumi+.
*** Standard values, depend on door construction.

DIP Switch Functions

Diagram Description (Page 7): This section details the functions assigned to DIP switches on the drive unit. The diagrams show the DIP switch banks (1-4 or 1-5) and illustrate how different ON/OFF combinations activate features such as automatic closing, partial opening, lighting, and specific functions for the "Conex" add-on board (T1 for open, T2 for close/partial open). Other functions include relay activation for door status and button input assignments for stop/alarm.

• Auto-Close: Enabled / Disabled
• Partial Opening / Lighting: Enabled/Disabled combinations.
• "Conex" Add-on Board: T1 assigned to "Open" pulse, T2 assigned to "Close" pulse or lighting/partial open.
• Relay Output: Activated during door operation and when the door is not closed.
• Lighting Function: Dedicated function.
• Button Input: COM and Signal can be used for button input (partial open) or as safety contacts for the light barrier. Functions can be assigned as Stop or Stop/Alarm.

* Only available for pro / pro+ drive units.

Installation Instructions (base S3 / base+ S3)

Diagram Description (Pages 8-9): These pages provide step-by-step visual instructions for installing the SOMMER base S3 / base+ S3 garage door operator. The diagrams show the necessary tools and components in Step 1. Subsequent steps illustrate the assembly of the drive unit onto the rail (Steps 2-5), mounting the rail to the door header or ceiling (Steps 6-12), attaching the drive arm to the door (Steps 13-17), connecting the power and control cables (Steps 18-20), and final adjustments and testing (Steps 21-34). Specific measurements, angles (e.g., 90°), and fastener types (e.g., 13 mm, 17 mm) are indicated. Safety warnings are present, such as ensuring proper door balance and clearance. The diagrams also cover DIP switch settings, emergency release setup, and radio programming.

Key steps include:

• Assembling the rail and drive unit.
• Mounting the rail securely.
• Attaching the drive arm to the door leaf.
• Connecting electrical components and safety devices.
• Testing the unit's functionality and safety features.

Installation Instructions (pro S3 / pro+ S3)

Diagram Description (Pages 10-11): These pages provide step-by-step visual instructions for installing the SOMMER pro S3 / pro+ S3 garage door operator. Similar to the base model, the diagrams cover tool and component preparation (Step 1), rail and drive unit assembly (Steps 2-7), mounting the rail (Steps 8-14), attaching the drive arm (Steps 15-19), electrical connections (Steps 20-21), and final adjustments and testing (Steps 22-39). Measurements, angles, and fastener details are provided. Specific instructions for the pro model, such as belt tensioning and different mounting configurations, are depicted. Safety warnings, DIP switch configuration, and radio programming are also illustrated.

Key steps include:

• Assembling the drive unit and belt-driven rail.
• Securing the rail to the installation surface.
• Connecting the drive arm to the door.
• Wiring the unit and any accessories.
• Performing functional and safety tests.

Operation and Programming

Diagram Description (Page 5): Illustrates how to operate the garage door using different radio channels (CH1-CH4) on a handheld transmitter. Each channel can be programmed for specific functions like opening, stopping, closing, or partial opening. The diagrams also show the effect of DIP switch settings on functions like auto-close and lighting.

Diagram Description (Page 12): Shows how to program additional handheld transmitters to the drive unit. It depicts a remote control with multiple channels and the drive unit's programming interface, illustrating the sequence of button presses required for pairing.

Diagram Description (Page 11, Steps 26-27, 30-34): These steps cover programming DIP switches, setting up the unit, and testing functions. Step 26 shows DIP switch configurations. Step 27 illustrates the maximum travel distance. Step 30-34 show various functional tests and indicator lights.

Maintenance and Care

Maintenance and Inspection Plan (Page 5):

• Monthly: Test emergency release, test obstacle detection.
• Annually: Check door and all moving parts, check bolts on door, ceiling, or lintel.
• As needed: Check and lubricate chain and track, clean housing of ceiling control unit and door track.

Cleaning and Care (Page 5):

1. Disconnect power. If a battery backup is installed, disconnect it from the ceiling control unit. Verify power is off.
2. Clean the door track, track interior, and ceiling control unit housing with a slightly damp, lint-free cloth.
3. Reinstall battery if applicable.
4. Reconnect power.

Connection Overview

Diagram Description (Page 12): This section provides wiring diagrams for connecting external accessories and power to the SOMMER drive unit. It shows connections for an external power supply (12V/100mA), a button input (with functions for alarm light, signal, and ground), and a DC 24V output. Another diagram illustrates the connection of the drive unit to a power supply unit (Schaltnetzteil) and includes connections for the track (gn) and chain (rd).

• External Accessory Power: 12V / max. 100 mA.
• Button Input: Connections for alarm light (WL), signal (SIG), COM, and GND.
• DC 24V Output: For external appliances.
• Main Power Connection: Shows connection to a power supply unit (Schaltnetzteil) and includes connections for track and chain.

Declarations and Certifications

Diagram Description (Page 6): This page contains official declarations and certifications. It includes the EU Declaration of Conformity for machinery (Directive 2006/42/EC), low voltage (2014/35/EU), EMC (2014/30/EU), and RoHS (2011/65/EU) directives. It lists applied standards and confirms compliance with specific requirements of the Supply of Machinery (Safety) Regulations 2008. It also includes the UKCA Declaration of Conformity for radio systems and the UKCA Declaration of Incorporation, confirming compliance with relevant UK regulations. The documents are signed by authorized personnel from SOMMER Antriebs- und Funktechnik GmbH.