Greenworks 60V Lawn Mower

1 Description

1.1 Purpose

This machine is used for domestic lawn mowing. The cutting blade must be approximately parallel to the ground. All four wheels must touch the ground while you mow.

1.2 Overview

The lawn mower consists of the following parts:

• 1 Start button
• 2 Start handle
• 3 Self-propel drive lever
• 4 Upper handle
• 5 Lower handle
• 6 Rear discharge door
• 7 Grass catcher
• 8 Height adjustment lever
• 9 Battery door
• 10 Mulch plug
• 11 Headlight

1.3 Packing List

• 1 Lawn mower
• 2 Grass catcher
• 3 High lift blades
• 4 Manual

2 Read All Instructions

DANGER: This machine was built to be operated according to the rules for safe operation included in this manual. Carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe all safety instructions could result in serious injury or death.

NOTE: When using electric lawn mowers, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and personal injury.

2.1 Children and Bystanders

• Keep the area of operation clear of all persons, particularly small children, and pets.
• Use extreme care when approaching blind corners, doorways, shrubs, trees, or other objects that may obscure your vision of a child or bystander. Keep children, bystanders, helpers and pets at least 100 feet (30m) from the mower while it is in operation. Stop the machine if anyone enters the area.
• Never allow children under 14 years old to operate a power mower. Operators 14 years old and over should fully read and understand the operator's manual and safety rules.

2.2 General Operation

• Read this operator's manual carefully in its entirety before assembling or operating this machine. Familiarize yourself with the controls and proper use of this machine before operation. Save this manual for future reference.
• Do not use the lawn mower for any job except that for which it is intended; it is designed only to cut grass.
• Never attempt to make a wheel height adjustment while the motor is running.
• Do not force the lawn mower; it will do the job better and more safely at the rate for which it was designed.
• Keep proper footing and balance at all times. If you feel you are losing your footing, release the control handle immediately and the blade will stop rotating within three seconds.
• Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to battery pack, picking up or carrying the appliance.
• Never pull the mower back toward you while you are walking. If you must back the mower away from a wall or obstruction, first look down and behind you to avoid tripping, then step back, ensure balance, and pull the mower back slowly.
• Disconnect the battery pack from the appliance before making any adjustments, changing accessories, or storing the appliance.
• Before and while moving backwards with the mower, look behind and down for small children and other people.
• Do not operate the mower while under the influence of alcohol or drugs. Stay alert and watch what you are doing at all times. Use common sense and do not operate when tired.
• Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Always use a face or dust mask if the operation is dusty.
• Keep clear of the discharge opening at all times. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade can amputate hands and feet.
• Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Avoid discharging material against walls or obstructions.
• To help avoid blade contact or injury from thrown objects, stay in the operator zone behind the handles.
• A missing or damaged discharge cover can cause blade contact or injuries from thrown objects.
• Objects struck by the lawn mower blade can cause severe injuries to persons. The lawn should always be carefully examined and cleared of all objects prior to each mowing.
• Stop the blade when crossing gravel drives, walks or roads.
• Follow all charging instructions and do not charge the battery pack or appliance outside of the temperature range specified in the instructions.
• If the lawn mower strikes a foreign object, release the bail switch, remove the battery, inspect for damage, and repair any damaged parts before restarting.
• Have servicing performed by a qualified repair person using only identical replacement parts.
• Dress properly; do not wear loose clothing or jewelry that can be caught in moving parts. Use of safety gloves and proper footwear is recommended. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Never operate this machine in bare feet, sandals, or slippery shoes.
• Do not modify or attempt to repair the appliance or battery pack except as indicated in the instructions.
• Wear protective hair covering to contain long hair.
• Avoid dangerous environments; do not use the lawn mower in damp/wet locations or if it is raining.
• Store idle lawn mowers indoors in a dry, locked-up place, out of reach of children. Always remove the battery from the mower before storing.
• Mow only in daylight or good artificial light. Walk, never run while operating.
• If the equipment starts to vibrate abnormally, immediately stop the motor, remove the battery, and check for the cause.
• Check the bag frequently for deterioration and wear, and replace worn bags.
• Before cleaning, unclogging, or removing the grass bag, mulching insert, or side discharge chute, turn the motor off, wait until the blade stops rotating, then remove the battery pack. Never perform these functions until you are sure the blade has stopped rotating.
• Keep cutting edges clean and sharp for best performance.
• Periodically inspect safety devices and cords for damage.
• Never operate the mower without the proper discharge cover, grass bag, mulching insert, side discharge chute, or other safety devices in place and working.
• Use only approved batteries and chargers.
• Do not dispose of the battery in a fire. Check with local codes and waste management for proper disposal instructions.
• When the battery pack is not in use, keep it away from other metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Do not open or mutilate the battery. Electrolytes are corrosive and may cause damage to eyes or skin if released. It may be toxic if swallowed.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact occurs, flush with water. If liquid contacts eyes, seek medical help.
• Do not expose a battery pack or appliance to fire or excessive temperature.
• Exercise care in handling batteries to avoid shorting the battery with conducting materials such as rings, bracelets, keys, etc.
• Do not use a battery pack or appliance that is damaged or modified.

2.3 Slope Operation

Slopes are a major factor related to slip-and-fall accidents. Operation on slopes requires extra caution. If you feel uneasy on a slope, do not mow it.

• Do: Mow across the face of slopes; never mow up and down. Exercise extreme caution when changing direction on slopes. Watch for holes, ruts, rocks, hidden objects, or bumps which can cause you to slip or trip. Tall grass can hide obstacles.
• Do not: Mow excessively steep slopes. Mow near drop-offs, ditches or embankments. Mow on wet grass.
• Do not mow slopes greater than 15 degrees.

2.4 Service/Maintenance

• Check the blade and motor mounting bolts at frequent intervals for proper tightness.
• Replace the blade if it is bent or cracked. An unbalanced blade causes vibration that could damage the motor drive unit or cause personal injury.
• Keep all nuts, bolts, and screws tight to ensure the equipment is in safe working condition.
• Do not wash with a hose; avoid getting water in motor and electrical connections.
• Never remove or tamper with safety devices. Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build-up. Allow machine to cool before storing.
• Never make any adjustments or repairs with the motor running.
• Always remove battery pack from mowers before adjusting, cleaning, or repairing.
• Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts when necessary.
• Sharpen a dull blade equally at each end to maintain balance.
• Keep guards in place and in working order. Mower blades are sharp. Wrap the blades or wear gloves, and use extra caution when servicing.
• Clean the blade thoroughly and check its balance by supporting it horizontally on a thin nail through its center hole. If either end of the blade rotates downward, remove some metal from the heavy end until the blade is balanced.
• Use identical replacement blades only.
• Maintain Lawn Mower With Care: Keep cutting edges sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Inspect lawn mower cord periodically and if damaged, have it repaired by an authorized service facility.
• If situations occur that are not covered in this manual, use care and good judgment or contact Customer Service for assistance.
• Never operate the mower without proper guards, plates, or other safety protective devices in place.

Recommended ambient temperature range:

3 Symbols on the Product

The following symbols may be used on this tool. Proper interpretation allows for better and safer operation.

• V: Volt (Voltage)
• A: Ampere (Current)
• Hz: Hertz (Frequency)
• W: Watt (Power)
• min: Minutes (Time)
• /min: Per Minute (Revolutions, strokes, etc.)
• ~: Alternating Current
• ---: Direct Current
• no: No Load Speed (Rotational speed, at no load)
• [Safety Alert Symbol]: Precautions that involve your safety.
• [Eye Protection]: Always wear eye protection with side shields marked to comply with ANSI Z87.1 when operating this equipment.
• [WARNING --- Wet Conditions]: Do not expose the product to rain or moist conditions.
• [Read Operator's Manual]: To reduce the risk of injury, user must read and understand operator's manual before using this product.
• [Maintain Safety Devices]: Do not open or remove safety devices while the tool is running.
• [Looking Behind While Backing]: Look down and behind first to avoid tripping when pulling back.
• [DANGER --- Keep Hands and Feet Away]: To reduce the risk of injury, keep hands and feet away from rotating parts. Do not operate unless discharge cover or grass bag is in its proper place. If damaged, replace immediately.
• [DANGER --- Keep Bystanders Away]: Keep bystanders at a distance from the work area.
• [DANGER --Thrown Debris]: Remove objects that can be thrown by the blade in any direction. Wear safety glasses.
• [DANGER --- Steep Slope Hazard]: Use extra caution on slopes. Do not mow slopes greater than 15 degrees.

4 Risk Levels

The following signal words and meanings explain the levels of risk associated with this product.

• DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
• WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
• CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
• CAUTION (Without Safety Alert Symbol): Indicates a situation that may result in property damage.

5 Environmentally Safe Battery Disposal

The batteries used in this machine contain Lithium-Ion, a toxic material.

WARNING: Discard all toxic materials in a specified manner to prevent contamination of the environment. Before discarding damaged or worn out Li-ion battery, contact your local waste disposal agency or the local Environmental Protection Agency for information and specific instructions. Take the batteries to a local recycling and/or disposal center certified for lithium-ion disposal.

WARNING: If the battery pack cracks or breaks, with or without leaks, do not recharge it and do not use. Discard it and replace with a new battery pack. DO NOT TRY TO REPAIR IT!

• Cover the terminals of the battery with heavy-duty adhesive tape.
• DO NOT try to remove or destroy any of the battery pack components.
• DO NOT try to open the battery pack.
• If a leak develops, the released electrolytes are corrosive and toxic. DO NOT get the solution in the eyes or on skin, and do not swallow it.
• DO NOT put these batteries in your regular household trash.
• DO NOT incinerate.
• DO NOT put them where they will become part of any waste landfill or municipal solid waste stream.
• Take them to a certified recycling or disposal center.

6 Proposition 65

WARNING: This product contains a chemical known to the state of California to cause cancer, birth defects or other reproductive harm. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm.

Save these instructions.

7 Installation

WARNING: Do not change or make accessories that are not recommended by the manufacturer.

WARNING: Do not put in the safety key or the battery pack until you assemble all the parts.

7.1 Unpack the Machine

WARNING: Make sure that you correctly assemble the machine before use.

• If the parts are damaged, do not use the machine.
• If you do not have all the parts, do not operate the machine.
• If the parts are damaged or missing, speak to the service center.

1. Open the package.
2. Read the documentation in the box.
3. Remove all the unassembled parts from the box.
4. Remove the machine from the box.
5. Discard the box and package in compliance with local regulations.

7.2 Place the Mower Upright in Vertical Position

1. Place the mower upright in vertical position.
2. Remove the packing material from the cable.
3. Remove the rubber edge guard (G) from the upper handle.
4. Insert the upper handle (4) into the lower handle (5).
5. Put the bolts (13) through the holes and tighten with the nuts (14), using a Philips head screwdriver (not included).

WARNING: Do not damage the cable while installing the upper handle.

7.3 Unfold and Adjust the Handles

1. Pull up on the handle holes (26) to release the handles.
2. Fold the handles up until the handle pins (12) lock into position.

NOTE: Make sure that the two handle pins are in the same position.

7.4 Install the Grass Catcher

1. Remove the mulch plug.
2. Open the rear discharge door (6) and hold it.
3. Hold the grass catcher by its handle and engage the hooks on the slots (15).
4. Close the rear discharge door.

7.5 Install the Mulch Plug

1. Remove the grass catcher.
2. Open the rear discharge door (6) and hold it.
3. Hold the mulch plug (10) by its handle and fit it in the discharge chute.
4. Close the rear discharge door.

7.6 Set the Cutting Height

The machine can be set to different cutting heights.

1. Pull the height adjustment lever (8) rearward to increase the cutting height.
2. Pull the height adjustment lever forward to decrease the cutting height.

7.7 Install the Battery Pack

WARNING: If the battery pack or charger is damaged, replace the battery pack or the charger.

WARNING: Stop the machine and wait until the engine stops before you install or remove the battery pack.

NOTE: The machine has an automatic switch function that lets the other battery work when the first cannot operate.

1. Open the battery door (6).
2. Align the ribs on the battery pack with the grooves in the battery compartment.
3. Push the battery pack (17) into the battery compartment until the battery pack locks into place.
4. When you hear a click, the battery pack is installed.
5. Close the battery door.

7.8 Remove the Battery Pack

1. Remove the safety key (16).
2. Open the battery door.
3. Push and hold the battery release button (18).
4. Remove the battery pack from the machine.

8 Operation

WARNING: Wear eye protection during operation.

8.1 Start the Machine

1. Make sure safety key is inserted into slot.
2. Push and hold the start button (1).
3. While you hold the start button (1), grab the start handles (2) in the direction of the handle bar.
4. Once the machine has started, you can release the start button (1).
5. Press the Turbo button (26) to speed up to 4,500 RPM.

Battery capacity indicator:

• 4 Green Lights: The battery is above 80% capacity.
• 3 Green Lights: The battery is between 80% and 60% capacity.
• 2 Green Lights: The battery is between 60% and 40% capacity.
• 1 Green Light: The battery is between 40% and 20% capacity.
• Lights go out: The battery is less than 20% capacity and requires charging immediately.

8.2 Stop the Machine

1. Release the start handle to stop the machine.

WARNING: Wait until the blade fully stops before you start the machine again. Do not quickly turn the machine off and on.

WARNING: Always remove the safety key and battery pack after you complete the work.

8.3 Operate the Self-Propel Drive System

1. Start the machine.
2. While you hold the start handles (2), grab either of the drive levers (3) and pull towards the handle bar.
3. Hold the start handles and the drive levers at the same time.
4. Release either set of start handle and drive lever from the same side.
5. Adjust the speed control (27) with your free hand.
• Slide the speed control button in the direction of the [Rabbit Symbol] to increase the speed.
• Pull the speed control button in the direction of the [Turtle Symbol] to decrease the speed.
6. Release the drive levers to close the self-propel system.

To engage the self-propel drive system while the mower is not running:

• Press and hold the start button (1), then pull up on the drive lever (3).
• OR
• Pull up on the drive lever (3), then press the start button (1).

8.4 LED Headlight

1. When the mower is ready to start, you may grab the start handle (2) or the self-propel lever (3) to turn on the LED headlight (11).
2. Release the start handles and self-propel levers to turn off the headlight.

8.5 Empty the Grass Catcher

1. Stop the machine.
2. Remove the safety key.
3. Remove the battery pack.
4. Open the rear discharge door and hold it.
5. Hold the grass catcher by its handle and unhook it from the slots.
6. Close the rear discharge door.
7. Empty the grass catcher.

8.6 Operate on Slopes

WARNING: Do not mow on slopes with an incline more than 15°. If you are not comfortable, do not mow on a slope.

WARNING: Please keep a low self-propelled speed when you mow on a slope.

• Do not go up and down on a slope; mow across the face of the slope. Be careful when you change direction on a slope.
• Monitor for holes, ruts, rocks, and other hidden objects that can cause you to fall. Remove all obstacles such as rocks and tree limbs.
• Make sure that your footing is stable. If you are out of balance, release the start handle immediately.
• Do not mow near drop-offs, ditches, or embankments.

8.7 Operation Tips

• Do not try to override the operation of the start button or start handles.
• Do not tilt the machine when you start it.
• Do not put hands or feet near or below the turning parts.
• Keep the discharge chute clean.
• Do not cut wet grass.
• Higher blade height is necessary for new or thick grass.
• Clean the bottom of the mower deck after each use. Remove grass clippings, leaves, dirt, and other debris.

9 Maintenance

WARNING: Remove the safety key and battery pack from the machine before maintenance.

WARNING: Keep the motor and battery pack free from grass, leaves or too much grease.

CAUTION: Use only approved replacement parts.

CAUTION: Do not let brake fluids, gasoline, petroleum-based materials touch the plastic parts. Chemicals can cause damage to the plastic, and make the plastic unserviceable.

CAUTION: Do not use strong solvents or detergents on the plastic housing or components.

9.1 General Maintenance

• Before each use, examine the machine for damaged, missing, or loose parts such as screws, nuts, bolts and caps.
• Tighten correctly all the fasteners and caps.
• Clean the machine with a dry cloth. Do not use water.

9.2 Replace the Blade

WARNING: Use only approved replacement blades.

WARNING: Wear heavy gloves or wind cloth around the blade when you touch the blade.

1. Stop the machine.
2. Make sure that the blades fully stop.
3. Remove the safety key and battery pack.
4. Turn the machine to its side.
5. Use a piece of wood to prevent the movement of the blade.
6. Remove blades with a wrench or a socket:
• Turn nut (24) to the right to remove blade A (20), spacer (25) and positioner (22).
• Turn nut (24) to the left to remove blade B (21), spacer (25) and positioner (23).
7. Install the new blade. Position the blade with the cutting edges toward the ground. Make sure the two posts on positioner engage the holes on the blades.
8. Assemble the positioners and spacers as shown. Positioner (22) for blade A only; positioner (23) for blade B only. Mounting nuts and spacers of blade A are interchangeable with that of blade B.

9.2.1 High Lift Blades

This mower comes with an extra set of high lift blades. Normal stock mower blades perform well on dry, shorter grasses, and are optimized for efficiency, while high lift blades work better in extreme conditions. The high-lift blade has deeper curves on the ends, which increase suction to circulate and expel the clippings. The higher air flow also helps prevent clogging when mowing tall or wet grass.

9.3 Vertical Storage

1. Remove the grass catcher.
2. Remove the battery and safety key.
3. Pull through the handle holes to fold away the handles.
4. Lock the handles into position.
5. Stand the machine on end and make sure that the brackets touch the floor.

9.4 Store the Machine

• Clean the machine before storage.
• Make sure the motor is not hot when you store the machine.
• Make sure that the machine does not have loose or damaged parts. If it is necessary, replace damaged parts and tighten bolts. Speak to a person at an approved service center.
• Store the machine in a dry area.
• Make sure that children cannot come near the machine.

10 Troubleshooting

* If you cannot find the solution to these problems, go to the service center.

11 Technical Data

12 Limited Warranty

Greenworks warrants this product, to the original purchaser with proof of purchase, for a period of four (4) years against defects in materials, parts, or workmanship. Greenworks, at its own discretion, will repair or replace any and all parts found to be defective, through normal use, free of charge to the customer. This warranty is valid only for units which have been used for personal use, not hired or rented for industrial/commercial use, and that have been maintained in accordance with the instructions in the owner's manual supplied with the product from new.

Items Not Covered by Warranty:

1. Any part that has become inoperative due to misuse, commercial use, abuse, neglect, accident, improper maintenance, or alteration.
2. The unit, if it has not been operated and/or maintained in accordance with the owner's manual.
3. Normal wear, except as noted below.
4. Routine maintenance items such as lubricants, blade sharpening.
5. Normal deterioration of the exterior finish due to use or exposure.

For warranty service, call the toll-free helpline at 1-855-345-3934. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser.

USA address: Greenworks Tools P.O. Box 1238 Mooresville, NC 28115

Visit www.greenworkstools.com for more information.

13 Exploded View

The following table details the parts shown in the exploded view diagram: