Trek Suspension Calculator
SRAM
User Manual for TREK models including: 2022 Top Fuel, 2022, Top Fuel, Fuel
Top Fuel 9.9 XTR - Trek Bikes
File Info : application/pdf, 16 Pages, 5.37MB
DocumentDocument2022 TOP FUEL SERVICE MANUAL SUPPLEMENT Rev 1 October 2023 Contents 2022 Top Fuel Safety Active Braking Pivot (ABP) Shock mounts Routing with AXS Down tube storage shift Headset with Knock Block Rocker pivot Adjust the geometry Frame guards -- carbon frame Specifications Derailleur hanger Main pivot Routing with Frame guards -- mechanical shift aluminum frame Suspension Safety WARNING Properly tighten hardware Always tighten hardware to the specified torque. Over-tightening hardware could deform or break the hardware or components. Under-tightening hardware could cause hardware or components to become loose. Either situation could damage the bicycle and result in injury to the rider. WARNING Reapply threadlocker All reused-fasteners with pre-applied threadlocker must be cleaned with isopropyl alcohol and have new threadlocker applied before re-assembly. If threadlocker is not applied, the fasteners may loosen which could damage the bicycle and result in injury to the rider. Legend Apply grease Do not apply grease Apply threadlocker Nm Torque Zip tie Copyright 2021 Trek Bicycle Corporation All Rights Reserved 1 Headset with Knock Block Notice: To operate the bicylce without a Knock Block chip, a non-block chip must be installed. 2 2Nm 1 4 3 or 8 5 2022 Top Fuel 6 7 1 Upper bearing cover 2 Chip bolt 3 Knock Block chip 4 Compression ring -- 5252161 5 Upper bearing 6 Lower bearing 7 Crown race 8 Non block chip -- W1048249 -- 5252160 Tools · 2.5mm hex tool · Torque wrench with 2.5mm hex bit · Grease 2 Derailleur hanger 2022 Top Fuel 1 2 25Nm 3 1 Derailleur hanger 2 Washer, 30mm 3 Bolt -- W583423 Tools · 8mm hex tool · Torque wrench (left-hand thread) with 8mm hex bit WARNING Do not apply grease to the derailleur hanger or bolt. This bicycle frame is designed to use a Universal Derailleur Hanger (UDH). NOTICE: The thru axle must be compatible with a UDH and must be M12x1.0 with a 12.7mm thread. NOTICE: The washer is frame-specific. Install only the washer size specified. NOTICE: Do not over-tighten. Over-tightening the bolt could cause the hanger to break. For additional information about the UDH, refer to the SRAM user manual at www.sram.com. 3 Active Braking Pivot (ABP) Carbon frame 2022 Top Fuel 10Nm 1 Aluminum frame 15Nm 5 2 34 6 6 4 10Nm 1 15Nm 5 2 1 Thru axle -- W583469 2 Non-driveside dropout -- W5251141 3 Retaining ring -- W5251279 4 Bearing -- W5256340 5 Dropout -- W5269707 6 Spacer -- W583422 (for use with carbon frame only) 34 4 -- W5272776 Tools · Bearing press · Cassette lockring tool · Grease NOTICE: The thru axle must be compatible with a UDH and must be M12x1.0 with a 12.7mm thread. Apply grease to: · Threads of the thru axle (1) · Shoulders of non-driveside dropout (2) and the dropout (5) 4 Rocker pivot Seatstay 2 17Nm 1 3 2 22Nm 4 6 5 2022 Top Fuel 1 17Nm 2 3 8 65 7 1 Bolt -- W600629 2 Hat-style washer (2mm hat height) -- W5257190 3 Bearing -- W5257592 4 Rocker axle -- W600627 5 Spacer -- W290057 6 Bearing -- W5256341 7 Seat tube pivot sleeve -- W310155 8 Nut -- W311582 Tools · Bearing press · 5mm and 6mm hex wrenches · Torque wrench with 5mm and 6mm hex bits Apply grease to the : · Seat tube bearing bore · Rocker pivot seat stay bearing bores · Rocker pivot non-driveside seat tube pivot · Do not apply grease to rocker pivot drive side seat tube pivot. Seat tube pivot Important: Press in driveside bearing first. 5 Main pivot 2022 Top Fuel Chainstay 30Nm 5 2 3 4 3 2 1 1 Nut -- W584134 2 Spacer -- W440921 3 Bearing -- W5256338 4 Main pivot sleeve -- W500592 5 Main pivot axle -- W601376 Tools · Bearing press · 8mm hex tool · Torque wrench with 8mm hex bit · Grease Apply grease to: · The bearing bores as shown above. Important: Press in the driveside bearing first. 6 Shock mounts 2022 Top Fuel 17Nm 2 1 3 3 17Nm 1 2 10Nm 6 5 4 1 Bolt -- W5257188 2 Bearing -- W5257592 3 Hat-style washer (4mm hat height) -- W5257189 4 Lower shock Mino nut 5 Lower shock Mino spacer -- 5280295 6 Socket head cap screw -- W5251046 Tools · Bearing press · 5mm and 6mm hex wrenches · Torque wrench with 5mm and 6mm bits Apply grease to: · The bores as shown above. 7 2022 Top Fuel Adjust the geometry Flip the lower shock mount Mino nut and spacer to change the bike's geometry to fit your riding style or the terrain. Steeper head tube angle Slacker head tube angle 0.5° Mino nut and spacer in the high position · Pulls in the front fork for quicker steering · Raises the bottom bracket for improved climbing Tools · 6mm hex tool · Torque wrench with 6mm hex bit Mino nut and spacer in the low position · Pushes the head tube angle back 0.5° and pushes out the front fork for slower steering that is more stable at high speed · Lowers the bottom bracket up to 9mm for more stability 1. Remove the lower shock bolt. For the location, see the Shock mounts on page 7. 2. Flip the lower shock Mino nut and spacer to the desired position. 3. Re-install the lower shock bolt and torque to 10Nm. 8 Routing with mechanical shift 2 3 2022 Top Fuel 1 Carbon frames only. 1 Dropper cable 2 Rear brake cable 3 Derailleur cable 4 Rubber housing guide 5 Exit guide 6 Bolt -- W532763 Zip tie -- 5275988 4 1.7Nm 6 5 Route cables Notes · All models feature cable routing tunnels. · Route cables first, then install seat tube cable exit guide components (4, 5 and 6). Route cables: · Rear brake: back to front · Derailleur: back to front · Dropper: head tube to seatpost Aluminum frame derailleur and brake routing To improve access to the cable entry holes located behind the chainstay bridge: 1. Remove the upper shock mount bolt. 2. Rotate the rear triangle up. 9 Routing with AXS shift 2 3 3 2022 Top Fuel 1 1 Dropper cable 2 Rear brake cable 3 Plug -- W600649 4 Rubber housing guide 5 Exit guide 6 Bolt -- W532763 Zip tie -- 5275988 4 5 1.7Nm 6 Route cables Notes · All models feature cable routing tunnels. · Route cables first, then install seat tube cable exit guide components (4, 5 and 6). Route cables: · Rear brake: back to front · Dropper: head tube to seatpost Aluminum frame brake routing To improve access to the cable entry holes located behind the chainstay bridge: 1. Remove the upper shock mount bolt. 2. Rotate the rear triangle up. 10 Frame guards -- carbon frame 6 2022 Top Fuel 5 1 0.8Nm 4 0.8Nm 0.8Nm 2 3 2 2 0.8Nm 0.8Nm 2 1 Chainstay guard -- W5257206 2 Button head screw -- 1042535 3 Button head screw -- 327526 4 Downtube guard -- 5280104 5 Shuttle guard -- W5257546 6 Frame protection decal -- W326986 Shuttle guard Use isopropyl alcohol to clean the frame surface where the guard (4) attaches. Wait for the alcohol to dry before applying the guard. Notice: Do not clean the entire frame with isopropyl alcohol. Isopropyl alcohol could damage the paint. 11 Frame guards -- aluminum frame 4 2022 Top Fuel 1 3 2 0.8Nm 1 Chainstay guard -- W5259518 2 Button head screw for chainstay guard -- 1042535 3 Downtube guard -- W5258504 4 Frame protection decal -- W326986 Zip tie Downtube guard Use isopropyl alcohol to clean the frame surface where the guard (3) attaches. Wait for the alcohol to dry before applying the guard. Notice: Do not clean the entire frame with isopropyl alcohol. Isopropyl alcohol could damage the paint. 12 Down tube storage Carbon frame 1 2 Aluminum frame 1 2022 Top Fuel 2 1.5Nm 1.5Nm 1 Storage door 2 Button head screws -- 547053 (includes nuts, not used on carbon frames) -- W583862 3 2 1.5Nm 3 1 Storage door 2 Button head screw 3 Nut -- W583862 -- 1042535 13 Specifications Chainline (1x only) 55mm Chainring (1x only) Minimum 28T Maximum 36T round 34T oval 2022 Top Fuel Seat post WARNING Always follow the seatpost manufacturer's minimum insertion recommendation. Failure to follow the recommendation could cause damage to the seatpost and result in injury to the rider. 3 2 1 Rear brake mount Minimum 160mm, direct mount Maximum Adaptable to 180mm Maximum tire size Notice: Measurements of actual tires may vary. Always verify there is sufficient clearance between the tire and the frame. Improper tire size could damage the bicycle frame. Trek recommends 6mm clearance above and on the sides of the tire. Wheel set 29" 27.5" (Extra small frame only) Maximum tire size 29" x 2.5" 27" x 2.5" Item Measurement 1 Maximum Frame insertion XS Carbon Aluminum 205mm -- S 245mm M 270mm M/L 285mm L 300mm XL 320mm 350mm XXL -- 390mm 2 Minimum insertion 75mm* 3 Seat tube inside diameter 34.9mm Seat tube post clamp outer diameter 39.5mm *Follow the seatpost manufacturer's guidelines. Bottom bracket /ISCG tabs Bottom bracket BSA73 ISCG tabs ISCG 05 14 2022 Top Fuel Suspension The first step in suspension setup is to determine the sag. All other settings should be adjusted after determining the sag. Refer to the suspension setup card included with your bike or the suspension calculator at Trekbikes.com/suspension-calculator. For recommended rebound settings refer to the suspension calculator at Trekbikes.com/suspension-calculator. Fork WARNING Exceeding the recommended maximum fork length could damage the bicycle and result in injury to the rider. Shock Mount Upper mount Lower mount Width 54mm x 10mm Trunnion 30mm x 8mm Travel Eye to Eye Sag Axle to Crown Stroke Frame/ Wheel Size XS 27.5" wheels S, M, ML, L, XL, XXL 29" wheels Axle to Race (mm) Recommended 512 Maximum 522 Recommended 531 Maximum 541 Travel (mm) 120 130 120 130 Sag (15%) (mm) 18 19.5 18 19.5 Description Eye-to-eye Stroke Recommended sag Sag Dimension 185mm 50mm 28% (14mm) 15