Installation Guide for Billi models including: LUXGARDE, LUXGARDE UVC Inline Module, UVC Inline Module, Inline Module
Technical - Billi Australia Pty Ltd
File Info : application/pdf, 11 Pages, 2.02MB
DocumentDocumentInstallation Guide Billi LuxgardeTM UVC Inline Module UVC WATER TREATMENT CERTIFIED PURIFICATION DEVICE Contents 1. Installation Requirements A. Unpacking your LUXGARDETM UVC Module B. What's in your LUXGARDETM UVC box C. Water Supply D. Determine Unit Location Pages 4 2. Installing the LUXGARDETM UVC Module 5-15 1. Installing Device 1) Choose the Mounting Location. 2) Identify Components in the Installation Kit. 3) Installing LUXAGARDETM UVC Module in line with Billi units. A. Connect LUXGARDETM UVC Module in line with Billi Quadra/Sahara /Eco /B4000/B5000 B. Connect LUXGARDETM UVC Module in line with Billi Quadra Sparkling/Eco Sparkling/B5000 Sparkling/ OmniOne C. Connect LUXGARDETM UVC Module in line with Billi Alpine 125 D. Connect LUXGARDETM UVC Module in line with Billi B1000/B3000/Alpine 060/120 E. Connect LUXGARDETM UVC Module in line with Billi Alpine Sparkling/B3000 Sparkling 3. Commissioning Unit 16 4. Checklist & Warnings 17-18 3 1. Installation Requirements IMPORTANT: This Billi appliance is to be installed by a licensed tradesperson in accordance with AS/NZS 3500.1 and AS/NZS 3500.2 and in compliance with applicable state regulatory requirements. For the correct operation of this appliance, it is essential to observe the manufacturer's instructions. A. Unpacking your LUXGARDETM UVC box Before commencing installation, carefully check for any damage to the outer carton, inner liner, appliance case, pipework fittings, and electrical power cord. If damage is found, please photograph and record details for use if a claim is to be made. WARNINGS relating to this appliance must be read before commencing installation. Refer to page 18. B. What's in your LUXGARDETM UVC Module Kit 1. A LUXGARDETM UVC unit. 2. A Power Adaptor. 3. An Installation Kit. 4. A bag containing a mounting clip, a screw, and an LED indicator. 5. User manual. 6. Installation Guide. C. Water Supply The LUXGARDETM UVC Module must only be connected to a COLD/SPARKLING/AMBIENT WATER supply. The appliance is to be installed in line with a Billi appliance. A Billi appliance incorporates a certified pressure limiting and backflow prevention device. Do not fit an additional pressure limiting valve. Dynamic inlet supply pressure: Min. 250 kPa, max. 700 kPa Supply Temperature: min. 5°C max. 40°C. D. Determine Unit Location Before cutting tube lengths, plan the installation. Dispenser tube lengths, the position of power and water outlets, required air space around the module and access for service must be considered. Do not install with water that is microbiologically unsafe or with water of unknown quality without adequate disinfection before or after the system. Systems certified for cyst reduction may be used on disinfected water that may contain filterable cysts. 4 LUXGARDETM UVC Module Dimensions Diagram 1 2. Installing the LUXGARDETM UVC Module 1. Installing Device This UVC system is intended for use in line with a Billi Water System and is to be installed by professional technicians. We recommend installing the LUXGARDETM UVC module as close to the Point of Use (Dispensing point) as possible. The LUXGARDE UVC module should not be modified or disassembled in any way. Doing so may result in damage, hazardous operation conditions, and Ultraviolet (UV) light exposure hazards. 1) Choose the Mounting Location Determine the position of provided UVC mount clip, and fix using either the provided self-drilling screw or a fastener appropriate for the mounting location and material. Ensure there is adequate clearance for ventilation and service access to the units, considering the tube lengths and space available. A minimum of 80mm clearance from the top of the UVC module to the underside of the bench, is required when mounting the LUXGARDE UVC module. Refer to diagram 2. Diagram 2 The UVC Module must be oriented vertically. Mounting the unit in a different orientation as shown below will result in reduced performance and may damage the unit. Refer to diagram 3. 5 2. Installing the LUXGARDETM UVC Module cont. Diagram 3, Mounting Orientation 2) Identify Components in the Installation Kit To connect your LUXGARDETM UVC module in line with your Billi unit and Tap, extra fittings and tubes are required. Before commencing installation, ensure you have identified the following components in the installation kit: LED Indicator Clip JG fitting 1/4" x 3/8" NPTF Stem 1/4" x 5/16" Barb Adaptor 1/4" Two-way Divider 6mm QC to 6mm Stem Elbow Fitting 6mm QC to 6mm QC Elbow Fitting Single Check Valve 1/4" Tube OD 11 JG Tube 1/4" OD x 800mm JG Tube 1/4" OD x 55mm 6 Silicone Tube 9 x 6 Tube 1000mm Cable Tie 2. Installing the LUXGARDETM UVC Module cont. For Quadra/Eco/Sahara/B4000/B5000: 1x LED Indicator Clip 1x JG fitting 1/4" x 3/8" NPTF 2x JG Stem 1/4" x 5/16" Barb Adaptor 1x Blue Silicone tube 6mm ID x 9mm OD 1000mm Long For Quadra Sparkling/Eco Sparkling/B5000 Sparkling/ Alpine Sparkling/B3000 Sparkling/OmniOne: 1x LED Indicator Clip 1x JG fitting 1/4" x 3/8" NPTF 1x 6mm Quick Connector to 6mm Stem Elbow Fitting 1x 6mm Quick Connector to 6mm Quick Connector Elbow Fitting 1x JG Tube 1/4" OD x 800mm 1x JG Tube 1/4" OD x 55mm For Alpine 125: 1x LED Indicator Clip 1x 1/4" Tube OD x 3/8" NPTF 3x Stem 1/4" x 5/16" Barb Adaptor 1x 1/4" Two-way Divider 2x Single Check Valve 1/4" Tube OD 2x JG Tube 1/4" OD x 55mm 2x Silicone Tube 9 x 6 Tube 1000mm 1x JG Tube1/4" OD x 800mm 1x 11 Cable Tie For B1000/B3000/Alpine 060/120: 1x LED Indicator Clip 1x JG fitting 1/4" x 3/8" NPTF 1x JG Tube 1/4" OD x 800mm 3) Installing LUXAGARDETM UVC Module in line with a Billi unit. A. Connect LUXGARDETM UVC Module to your Billi Quadra/Sahara /Eco/B4000/B5000 unit: a. Screw John Guest 1/4" x 3/8" NPTF fitting into LUXGARDETM UVC unit outlet. b. Connect 2 x JG Stem 1/4" x 5/16" Barb Adaptor to 1/4" connector on John Guest 1/4" x 3/8" NPTF fitting and LUXGARDE UVC 1/4" inlet connector. b a OUTLET b INLET Diagram 4, LUXGARDETM UVC Module Fitting Connection for Billi Quadra, Sahara, Eco, B4000 and B5000. 7 2. Installing the LUXGARDETM UVC Module cont. c. Trim blue silicone tubes to the correct lengths using a sharp knife or plastic tube cutter. Avoid leaving excess tubing which will sag and trap water. Fit spring clamps to tubing prior to connecting. d. Push the silicone tube onto the Billi unit's COLD outlet on Quadra, Eco and B5000 unit, or the AMBIENT outlet on Sahara and B4000 unit. Secure with spring clamp. e. Connect the silicone tube with barb fittings on the inlet side of the LUXGARDETM UVC unit. f. Trim Tap cold silicone tubes to correct lengths using a sharp knife or plastic tube cutter. Avoid leaving excess tubing which will sag and trap water. Connect the tap cold silicone tube with barb fittings on the outlet side of the LUXGARDETM UVC unit. Refer to Diagram 5 for the installation layout of the LUXGARDETM UVC module with a Billi Quadra/Sahara/ Eco/ B4000/B5000 unit. Diagram 5, LUXGARDETM UVC Module in line with Billi Quadra/Sahara/Eco/B4000/B5000. Note: A certified pressure limiting valve (PLV) incorporating a dual check valve for backflow prevention is installed in the Billi unit. No additional external PLV is required. B. Connect LUXGARDETM UVC Module to your Billi Quadra Sparkling /Eco Sparkling /B5000 Sparkling: a. Screw John Guest 1/4" x 3/8" NPTF fitting into LUXGARDETM UVC unit outlet. b. Connect JG Tube 1/4" OD 55mm to 1/4" connector on John Guest 1/4" x 3/8" NPTF fitting. c. Connect 6mm Quick Connector to 6mm Quick Connector Elbow Fitting to JG Tube 1/4" OD 55mm. d. Trim 1/4" OD JG Tube to correct lengths using a sharp knife or plastic tube cutter. Avoid leaving excess tubing which will sag and trap water. Connect 1/4" tube to LUXGARDETM UVC inlet. e. Connect 6mm Quick Connector to 6mm Stem Elbow Fitting to JG 1/4" tube on LUXGARDETM UVC. 8 2. Installing the LUXGARDETM UVC Module cont. c b a OUTLET d e INLET Diagram 6, LUXGARDETM UVC Module Fitting Connection for Billi Quadra Sparkling, Eco Sparkling and B5000 Sparkling. f. Connect 6mm Quick Connector to 6mm Stem Elbow Fitting to the 6mm bulkhead fitting on the Sparkling unit. g. Connect tap blue PE tube with 6mm Quick Connector to 6mm Stem Elbow Fitting on the outlet side of the LUXGARDETM UVC unit. Refer to Diagram 7 for the installation layout of the LUXGARDETM UVC module with a Billi Quadra Sparkling/ Eco Sparkling/B5000 Sparkling unit. Diagram 7, LUXGARDETM Billi Quadra Sparkling/Eco Sparkling/B5000 Sparkling. Note: A certified pressure limiting valve (PLV) incorporating a dual check valve for backflow prevention is installed in the Billi unit. No additional external PLV is required. 9 2. Installing the LUXGARDETM UVC Module cont. C. Connect LUXGARDETM UVC Module to your Billi Alpine 125 unit: a. Screw John Guest 1/4" x 3/8" NPTF fitting into LUXGARDETM UVC unit outlet and connect JG Stem 1/4" x 5/16" Barb Adaptor to 1/4" outlet. b. Connect two 1/4" stem x 5/16" barb fitting to two 1/4" Non-Return valves. c. Connect two 55mm JG tubes 1/4" OD with two 1/4" Non-Return valves. d. Connect the 1/4" Two-Way Divider with two 55mm 1/4" JG tubes on the Non-Return Valves. e. Trim the 1/4" JG tube to the correct length. Connect one end with the 1/4" Two-Way Divider and the other end with the LUXAGARDETM UVC module's inlet. a a OUTLET e INLET d e d c b c b Diagram 8, LUXGARDETM UVC Module Fitting Connection for Billi Alpine 125. f. Trim the two 1000mm long 9 x 6 blue silicone tubes to the correct lengths using a sharp knife or plastic tube cutter. Avoid leaving excess tubing which will sag and trap water. Fit spring clamps to tubing prior to connecting. Push the silicone tubes onto two 1/4" stem x 5/16" barb fittings. g. Push the silicone tube onto the COLD and Ambient outlet on the Billi Alpine 125 unit. Secure with spring clamp. h. Trim Tap cold silicone tubes to correct lengths using a sharp knife or plastic tube cutter. Avoid leaving excess tubing which will sag and trap water. Connect the tap silicone tube to the 5/16" barb on the UVC outlet. Use the cable tie to tie up all the tubes from the tap. Refer to Diagram 9 for the final installation layout of the LUXGARDETM UVC module with a Billi Alpine 125 unit. 10 2. Installing the LUXGARDETM UVC Module cont. Diagram 9, LUXGARDETM UVC Module in line with Billi Alpine 125. Note: A certified pressure limiting valve (PLV) incorporating a dual check valve for backflow prevention is installed in the Billi unit. No additional external PLV is required. D. Connect LUXGARDETM UVC Module to your Billi B1000/B3000/Alpine 060/120: a. Screw John Guest 1/4" x 3/8" NPTF fitting into LUXGARDE UVC unit outlet. a OUTLET INLET Diagram 10 LUXGARDETM UVC Module Fitting Connection for Billi B1000/B3000/Alpine 060/120 . b. Trim the 1/4" JG tube supplied to the correct lengths using a sharp knife or plastic tube cutter. Avoid leaving excess tubing which will sag and trap water. Connect one end of the 1/4" JG tube to the quick connector on the UVC module and the other end to the Billi unit Cold outlet. c. Trim 1/4"OD JG Tube on the tap to correct lengths using a sharp knife or plastic tube cutter. Avoid leaving excess tubing which will sag and trap water. Connect the 1/4" tube to the John Guest 1/4" x 3/8" NPTF fitting. 11 2. Installing the LUXGARDETM UVC Module cont. Refer to Diagram 11 for the installation layout of the LUXGARDETM UVC module with a Billi B3000/Alpine 060/120 unit. Diagram 11 LUXGARDETM UVC Module in line with Billi B3000/Alpine 060/120 Note: A certified pressure limiting valve (PLV) incorporating a dual check valve for backflow prevention is installed in the Billi unit. No additional external PLV is required. Refer to Diagram 12 for the installation layout of the LUXGARDETM UVC module with a Billi B1000. Diagram 12 LUXGARDETM UVC Module in line with Billi B1000 Note: A certified pressure limiting valve (PLV) incorporating a dual check valve for backflow prevention is provided with the Billi B1000. Install the PLV immediately at the main water supply before entering any Billi device. 12 2. Installing the LUXGARDETM UVC Module cont. E. Connect LUXGARDETM UVC Module to your Billi Alpine Sparkling/B3000 Sparkling unit: To install the LuxgardeTM UVC module in line with a Billi Alpine Sparkling or a B3000 Sparkling unit, customer can choose from the following two options: Option 1: Install one LuxgardeTM UVC module between the filter head and the Sparkling module, which means treating the pre-filtered water before it enters the machine rather than treating the cold/sparkling water in the dispense line. a. Screw John Guest 1/4" x 3/8" NPTF fitting into LUXGARDETM UVC unit outlet. a OUTLET INLET Diagram 13, LuxgardeTM UVC Module Fitting Connection for Billi Alpine Sparkling/ B3000 Sparkling (Installing between filter head and chilled module) b. Trim the 1/4" JG tube supplied in the Alpine Sparkling/B3000 Sparkling installation kit to the correct lengths using a sharp knife or plastic tube cutter. Avoid leaving excess tubing which will sag and trap water. Connect one end of the 1/4" JG tube to the quick connector on the UVC module, and the other end to the Billi filter head outlet. c. Trim the 1/4" JG tube supplied in the LuxgardeTM UVC installation kit to the correct lengths using a sharp knife or plastic tube cutter. Avoid leaving excess tubing which will sag and trap water. Connect one end of the 1/4" tube to the John Guest 1/4" x 3/8" NPTF fitting, and the other end to the water inlet on the Alpine Sparkling module. 13 2. Installing the LUXGARDETM UVC Module cont. Refer to Diagram 14 for the installation layout of the Luxgarde UVC module with a Billi Alpine Sparkling/B3000 Sparkling (Installed between filter head and sparkling module). Diagram 14 LUXGARDETM UVC Module in line with Billi Alpine Sparkling/B3000 Sparkling (installing between filter head and sparkling module) Note: A certified pressure limiting valve (PLV) incorporating a dual check valve for backflow prevention is provided with the Billi Alpine Sparkling/B3000 Sparkling unit. Install the PLV immediately at the main water supply before entering any Billi device. Option 2: Install the LuxagardeTM UVC module between the sparkling module and the dispenser. Customers choose to install one UVC module on either the COLD or SPARKLING water line or install two UVC modules on both the COLD and SPARKLING water lines. a. Screw John Guest 1/4" x 3/8" NPTF fitting into LUXGARDETM UVC unit outlet. b. Connect JG Tube 1/4" OD 55mm to 1/4" connector on John Guest 1/4" x 3/8" NPTF fitting. c. Connect 6mm Quick Connector to 6mm Quick Connector Elbow Fitting to JG Tube 1/4" OD 55mm. d. Trim 1/4"OD JG Tube to the correct length using a sharp knife or plastic tube cutter. Avoid leaving excess tubing which will sag and trap water. Connect 1/4" tube to LUXGARDETM UVC inlet. e. Connect 6mm Quick Connector to 6mm Stem Elbow Fitting to JG 1/4" tube on LUXGARDETM UVC. 14 2. Installing the LUXGARDETM UVC Module cont. c b a OUTLET d e INLET Diagram 15, LuxgardeTM UVC Module Fitting Connection for Billi Alpine Sparkling/B3000 Sparkling (Installing between sparkling module & dispenser) f. Connect the 6mm Quick Connector to the 6mm Stem Elbow Fitting to the 6mm bulkhead fitting of the COLD or SPARKLING outlet on the sparkling module. g. Connect tap CLEAR PE tube with 6mm to 6mm Quick Connector Stem Elbow Fitting on the outlet side of the LUXGARDETM UVC unit if the UVC module is connected to the SPARKLING water line. Or connect the tap BLUE PE tube with the 6mm to 6mm Quick Connector Stem Elbow Fitting on the outlet side of the LUXGARDETM UVC unit if the UVC module is connected to the COLD water line. Note: if the customer chooses to install the Luxgarde UVC module on both the Cold and Sparkling line, repeat steps a g in this section for an additional UVC module. Refer to Diagram 14 for the installation layout of the LuxgardeTM UVC module with a Billi Alpine Sparkling/B3000 Sparkling (Installed between the sparkling module and dispenser) Diagram 16, LUXGARDETM UVC Module in line with Billi Alpine Sparkling/B3000 Sparkling (installing between sparkling module and dispenser) Note: A certified pressure limiting valve (PLV) incorporating a dual check valve for backflow prevention is provided with the Billi Alpine Sparkling/B3000 Sparkling unit. Install the PLV immediately at the main water supply before entering any Billi device. 15 3. Commissioning Unit A. Connect the LED indicator to the Header Pins, 0.1"x 0.1". Use the LED indicator Clip to fix the LED light in the desired position. B. Connect the 24V power source to the Barrel Jack Input on the LUXGARDETM UVC Module. Barrel Jack input, Plug Size A, 5.5mm x 2.1mm Diameter LED indicator output Header Pins, .1" x .1" C. Plugin or energize the 24V power source to provide power to the LUXGARDETM UVC Module. D. Flush the water system for no less than 2 minutes to prime the unit and to confirm that water connections have been installed correctly. The LED indicator should be on consistently for the flushing period and turned off after flushing is completed. If the LED does not turn on, disconnect, check, and repair any electrical connections between the LUXGARDETM UVC Module, power supply, and LED Indicator. If there is leakage from any portion of the plumbing connections completed during the installation, disconnect, check, and repair the installation plumbing connections before further operation of the LUXGARDETM UVC Module. E. To reduce the presence of pathogens existing in the water distribution system before the installation of the LUXGARDETM UVC Module, complete a full system disinfection procedure before consuming or using any water from the system. 4. Commissioning Checklist and Warnings: CHECK EACH OF THE FOLLOWING ITEMS: UVC unit mounted securely. Tube cut to correct lengths and not twisted or kinked. Tubing secured correctly nuts and spring clips fitted. Unit connect to COLD/SPARKLING/AMBIENT water ONLY. Water main flushed before connection to unit. Correct air clearances around unit. Unit LED light working properly. Chilled water flow correctly. 16 17 WARNINGS: For continued safety of this appliance, it must be installed, operated, and maintained in accordance with the manufacturer's instructions. For correct operation of this appliance, it is essential to observe the instructions as outlined in this booklet. -- Your appliance should be installed by a suitably qualified tradesperson. -- For correct operation of this appliance it is essential to observe the instructions as outlined in this booklet. -- Do not use this appliance with water that is microbiologically unsafe or with water of unknown quality without adequate disinfection before or after the system. Systems certified for cyst reduction may be used on disinfected water that may contain filterable cysts. -- The device must be filled with water during LED ON operation. The system should not be operated for a period greater than 1 minute if water supply is not flowing through the reactor. Operating the device dry or for extended periods without water flow may cause permanent damage. -- Do not pass water through the system for a minimum of 5 seconds after connecting input power (including after power interruptions) to avoid passing undertreated water that may, in rare instances, pose health hazards. -- Do not operate the UV-C emitter when it is removed from the appliance enclosure. -- The system should not be disassembled for cleaning or maintenance. -- Unintended use of the appliance or damage to the housing may result in the escape of dangerous UV-C radiation. UV-C radiation may, even in little doses, cause harm to the eyes and skin. -- Use this appliance only as directed in these instructions and relevant Billi User Guide and only for its designed purpose. -- Do not install unit if power cord is damaged. -- This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. -- Wipe away spills on the device. -- Cleaning and user maintenance shall not be made by children without supervision. Do not use harsh chemicals when cleaning. -- This appliance is designed for indoor installation only. -- Packaging material including plastic bags must be kept out of reach of children and disposed of according to local regulations. 18 UVC WATER TREATMENT CERTIFIED PURIFICATION DEVICE Book a service call Technical support Warranty registration Filtration & service CONTACT DETAILS: Please scan the QR code for all support information. Billi® is a registered trademark of Billi Australia Pty Ltd. LuxgardeTM is trademark of Billi Australia Pty Ltd. All rights reserved. © Copyright protected. As Billi Australia Pty Ltd has a policy of continual improvement, all details are subject to change without notice. Please refer to our terms and conditions. 6714_BILLI_INSTALLATION GUIDE-LUXGARDE_0723Adobe PDF Library 17.0 Adobe InDesign 18.1 (Macintosh)