ESAB Mechtrac 1730/2100/2500/3000

Spare Parts List - Original Instructions

Valid for serial numbers: 0947-xxx-xxxx, LX644-xxxx-xxxx, LX416-xxxx-xxxx

Product Overview

This document provides a detailed spare parts list for the ESAB Mechtrac gantry welding systems. It includes information for models 1730, 2100, 2500, and 3000.

Available Models and Ordering Information

Ordering No.	Product
0809 670 881	Mechtrac 1730, gantry
0809 670 882	Mechtrac 2100, gantry
0809 670 883	Mechtrac 2500, gantry
0809 670 884	Mechtrac 3000, gantry

Spare parts can be ordered through your nearest ESAB dealer. Visit esab.com for dealer information. When ordering, please provide the product type, serial number, denominations, and ordering numbers as listed. Maintenance and repair work should only be performed by experienced personnel, and electrical work by a trained electrician. Use only recommended spare parts.

Mechtrac 1730 Spare Parts

Diagram Description: The diagram illustrates the main assembly of the Mechtrac 1730 gantry. Key components include the beam (1), drive units (2, 3), supports (4), emergency stop box (5), and arms (6). Various fasteners and smaller parts are also depicted and numbered.

Item	Qty	Ordering No.	Denomination	Notes
1	1	0809 662 001	Beam for Mechtrac 1730
2	1	0809 667 881	Drive unit, right
3	1	0809 667 880	Drive unit, left
4	2	0806 474 880	Support
5	1	0449 472 881	Emergency stop box
6	2	0806 471 002	Arm for MecTrach
7	2	0334 522 880	Box holder
8	2	0334 187 001	Box girder beam
9	16	0219 504 405	Cup spring, 16×8.2	Not visible in graphic
10	2	0153 321 001	Disc	Not visible in graphic
11	2	0153 322 001	Disc	Not visible in graphic
12	2	0829 241 001	Hanger
13	8		Allen screw M12×30
14	40		Washer M12
15	8		Allen screw, Steel, M8×16mm
16	16		Screw RTS, ST4.2×9.5	Not visible in graphic
17	4		Allen screw M8×25
18	12		Washer D16, 8.4×1.5
19	4		Screw M6×12
20	4		Nut, Steel 8.8 M6
24	16		Screw M12×20
25	2	0449 255 880	Bobbin holder complete
26	8		Allen screw M8×20	Not visible in graphic
27	2	0812 578 880	Mounting kit, carriage travel
28	1	0912 466 880	Mounting kit for emergency stop box
29	16		Allen screw M12×70	Not visible in graphic
30	16		Washer D24×13×4	Not visible in graphic

Mechtrac 2100 Spare Parts

Diagram Description: Similar to the Mechtrac 1730 diagram, this illustrates the Mechtrac 2100 gantry assembly, showing the beam (1), drive units (2, 3), supports (4), emergency stop box (5), and arms (6), with other parts identified by numbers.

Item	Qty	Ordering No.	Denomination	Notes
1	1	0809 662 002	Beam for Mechtrac 2100
2	1	0809 667 881	Drive unit, right
3	1	0809 667 880	Drive unit, left
4	2	0806 474 880	Support
5	1	0449 472 881	Emergency stop box
6	2	0806 471 002	Arm for MecTrach
7	2	0334 522 880	Box holder
8	2	0334 187 001	Box girder beam
9	16	0219 504 405	Cup spring, 16×8.2	Not visible in graphic
10	2	0153 321 001	Disc	Not visible in graphic
11	2	0153 322 001	Disc	Not visible in graphic
12	2	0829 241 001	Hanger
13	8		Allen screw M12×30
14	40		Washer M12
15	8		Allen screw, Steel, M8×16mm
16	16		Screw RTS, ST4.2×9.5	Not visible in graphic
17	4		Allen screw M8×25
18	12		Washer D16, 8.4×1.5
19	4		Screw M6×12
20	4		Nut, Steel 8.8 M6
24	16		Screw M12×20
25	2	0449 255 880	Bobbin holder complete
26	8		Allen screw M8×20	Not visible in graphic
27	2	0812 578 880	Mounting kit, carriage travel
28	1	0912 466 880	Mounting kit for emergency stop box
29	16		Allen screw M12×70	Not visible in graphic
30	16		Washer D24×13×4	Not visible in graphic

Mechtrac 2500 Spare Parts

Diagram Description: This section details the spare parts for the Mechtrac 2500 gantry. The accompanying diagram shows the main structure, including the beam (1), drive units (2, 3), supports (4), emergency stop box (5), and arms (6), with other parts identified by numbers.

Item	Qty	Ordering No.	Denomination	Notes
1	1	0809 662 003	Beam for Mechtrac 2500
2	1	0809 667 881	Drive unit, right
3	1	0809 667 880	Drive unit, left
4	2	0806 474 880	Support
5	1	0449 472 881	Emergency stop box
6	2	0806 471 002	Arm for MecTrach
7	2	0334 522 880	Box holder
8	2	0334 187 001	Box girder beam
9	16	0219 504 405	Cup spring, 16×8.2	Not visible in graphic
10	2	0153 321 001	Disc	Not visible in graphic
11	2	0153 322 001	Disc	Not visible in graphic
12	2	0829 241 001	Hanger
13	8		Allen screw M12×30
14	40		Washer M12
15	8		Allen screw, Steel, M8×16mm
16	16		Screw RTS, ST4.2×9.5	Not visible in graphic
17	4		Allen screw M8×25
18	12		Washer D16, 8.4×1.5
19	4		Screw M6×12
20	4		Nut, Steel 8.8 M6
24	16		Screw M12×20
25	2	0449 255 880	Bobbin holder complete
26	8		Allen screw M8×20	Not visible in graphic
27	2	0812 578 880	Mounting kit, carriage travel
28	1	0912 466 880	Mounting kit for emergency stop box
29	16		Allen screw M12×70	Not visible in graphic
30	16		Washer D24×13×4	Not visible in graphic

Mechtrac 3000 Spare Parts

Diagram Description: The spare parts for the Mechtrac 3000 gantry are listed here. The diagram provides a visual representation of the assembly, highlighting components such as the beam (1), drive units (2, 3), supports (4), emergency stop box (5), and arms (6), along with other numbered parts.

Item	Qty	Ordering No.	Denomination	Notes
1	1	0809 662 004	Beam for Mechtrac 3000
2	1	0809 667 881	Drive unit, right
3	1	0809 667 880	Drive unit, left
4	2	0806 474 880	Support
5	1	0449 472 881	Emergency stop box
6	2	0806 471 002	Arm for MecTrach
7	2	0334 522 880	Box holder
8	2	0334 187 001	Box girder beam
9	16	0219 504 405	Cup spring, 16×8.2	Not visible in graphic
10	2	0153 321 001	Disc	Not visible in graphic
11	2	0153 322 001	Disc	Not visible in graphic
12	2	0829 241 001	Hanger
13	8		Allen screw M12×30
14	40		Washer M12
15	8		Allen screw, Steel, M8×16mm
16	16		Screw RTS, ST4.2×9.5	Not visible in graphic
17	4		Allen screw M8×25
18	12		Washer D16, 8.4×1.5
19	4		Screw M6×12
20	4		Nut, Steel 8.8 M6
24	16		Screw M12×20
25	2	0449 255 880	Bobbin holder complete
26	8		Allen screw M8×20	Not visible in graphic
27	2	0812 578 880	Mounting kit, carriage travel
28	1	0912 466 880	Mounting kit for emergency stop box
29	16		Allen screw M12×70	Not visible in graphic
30	16		Washer D24×13×4	Not visible in graphic

Drive Kit, Left - Spare Parts

Diagram Description: This section lists parts for the left drive kit. The diagrams show the assembly of the drive kit, with components like the leg (1, 2), support (3), holder (4), drive shafts (5, 6), ball-bearings (7), wheels (8), brackets (9), and various fasteners and accessories identified by numbers.

Item	Qty	Ordering No.	Denomination	Notes
1	1	0806 484 880	Left leg
2	1	0806 477 001	Leg
3	2	0806 474 880	Support
4	2	0809 666 002	Holder
5	1	0806 479 001	Drive shaft
6	1	0806 479 002	Drive shaft
7	4	0806 480 001	Ball-bearing
8	2	0806 485 001	Wheel
9	4	0806 472 001	Bracket
10	2	0211 103 007	Roll pin, D 8×36
11	16		Washer, M12
12	9		Washer, BRB D22/10.5×22
13	1		Screw 6K 8.8, M10×120
14	16		Screw MC6S 12.9, M12×20
15	8		Allen screw M10×25 mm
16	1	0147 018 902	Motor with gear, A6 VEC (4000 rpm 672:1), 42 V
17	1	0449 218 001	Bar
18	2	0806 476 001	Scraper, angled
19	8		Screw, 6K Steel, Threaded up the neck, M10×60
20	1	0460 907 882	Motor cable, A6 10 m	Not visible in graphic
21	9		Nut 6K, Steel 8.8 M10
22	1	0449 319 001	Protection
23	12		Washer BRB D16/8.4×1.5
24	8		Screw M6S, 8×25
25	2	0443 514 001	Warning sign (wire straight) A6
26	8		Washer TBRB Steel
27	4		Allen screw D140, M8×20

Drive Kit, Right - Spare Parts

Diagram Description: This section details spare parts for the right drive kit. The diagrams illustrate the drive kit assembly, featuring components such as the leg (1, 2), support (3), brackets (4, 9), drive shafts (5, 6), ball-bearings (7), wheels (8), rollers (10), and associated hardware, all referenced by item numbers.

Item	Qty	Ordering No.	Denomination	Notes
1	1	0806 484 880	Left leg
2	1	0806 477 001	Leg
3	2	0806 474 880	Support
4	2	0809 666 001	Bracket
5	1	0806 479 001	Drive shaft
6	1	0806 479 002	Drive shaft
7	4	0806 480 001	Ball-bearing
8	2	0806 485 001	Wheel
9	4	0806 472 001	Bracket
10	4	0806 475 001	Roller
11	2	0211 103 007	Roll pin, D: 8×36
12	16		Washer, M12
13	9		Washer, BRB D22/10.5×2
14	1		Screw, 6K 8.8, M10×120
15	16		Screw, MC6S 12.9, M12×20
16	8		Allen screw, M10×25 mm
17	1	0449 218 001	Bar
18	2	0806 476 001	Scraper, angled
19	8		Screw, 6K Steel, Threaded up the neck, M10×60
20	12		Washer, BRB D34/19×3	Not visible in graphic
21	1	0460 907 892	Motor cable, A6, 3 m
22	9		Nut, 6K Steel, 8.8, M10
23	1	0449 319 001	Protection
24	12		Washer, BRB D16/8.4×1.5
25	8		Screw, M6S, 8×25
26	1	0147 018 892	Motor with gear, VEC Co R, 4000 rpm 672:1, 42 V	Not visible in graphic
27	2	0443 514 001	Warning sign (wire straight) A6
30	8		Washer, TBRB, Steel, D22/10.5×4
31	4		Allen screw, M8×20, D: 140
32	1	0449 498 880	Junction box complete, A6
33	1	0460 908 892	Encoder cable A6, 3 m (A6 VEC-PEK)	Not visible in graphic
34	1	0417 699 001	Clamp, RS/6
35	1		Screw, Cyl Steel 5.8, M4×10
36	1	0912 269 880	Brush kit

Emergency Stop Box - Spare Parts

Diagram Description: The spare parts for the Emergency Stop Box are listed. The diagram shows the enclosure (8) with the emergency stop button (1), reset button (5), contact modules (3, 6), safety relay (7), and connection block (9) clearly labeled with their respective item numbers.

Item	Qty	Ordering No.	Denomination	Notes
1	1	0908 800 099	Emergency stop button 2 mm, Round/twist, Plastic red
2	2	0908 800 119	Holder for emergency stop button, plastic, three-way	Not visible in graphic
3	2	0908 800 189	Contact module for emergency stop button, 1NC, 3SU1400-1AA10-3CA0	Not visible in graphic
4	1	0908 800 126	Backing plate for emergency stop
5	1	0908 800 120	Push button, 22 mm plastic blue with "Reset" text
6	1	0908 800 190	Contact module for reset button, 1NO, 3SU1400-1AA10-3BA0	Not visible in graphic
7	1	0451 385 018	Safety relay, 48 V AC, BD5935.48/60
8	1	0438 475 001	Plastic Enclosure 150×200×75 mm, Dark grey ABS IP65
9	1	0523 104 103	Connection block 4-pol 4 mm², For installation in welding power source to be used together with the gantry	Not visible in graphic
10	4	0802 803 032	Cable type "ölflex" 110 7×0.75, D=7.6	Not visible in graphic
11	30	0802 803 035	Cable type "ölflex" 110 12G 0.75, D=10.6	Not visible in graphic
12	7	0802 803 024	Cable type "lflex" 110 2×0.75, D=5.7	Not visible in graphic
13	4	0802 803 024	Cable type "lflex" 110 2×0.75, D=5.7	Not visible in graphic
14	4	0802 803 028	Cable type "ölflex" 110 4×0.75, D=6.5	Not visible in graphic
15	4	0802 803 028	Cable type "ölflex" 110 4×0.75, D=6.5	Not visible in graphic
16	2	0807 952 002	Cable fitting, M16×1.5, Skintop

Bobbin Holder - Spare Parts

Diagram Description: This section lists the components for the Bobbin Holder assembly, including the bobbin holder straight (1) and brake hub (2).

Item	Qty	Ordering No.	Denomination	Notes
1	1	0334 318 880	Bobbin holder straight
2	1	0146 967 880	Brake hub

Mounting Kit - Spare Parts

Diagram Description: The spare parts for the Mounting Kit, used for carriage travel, are listed. The diagram shows the main bracket assembly with a spacer (1), spacer pipes (2), threaded plate (3), and insulators (6) identified by their item numbers.

Item	Qty	Ordering No.	Denomination
1	1	0812 569 001	Spacer
2	4	0812 579 001	Spacer pipe
3	1	0812 572 001	Threaded plate
6	4	0278 300 180	Insulator, 2000 V

Rail - Spare Parts

Diagram Description: This section covers spare parts for both the Basic and Extension Rail components. Diagrams show the rail sections (1), base plates (4), nuts (5), screws (6), and inner plates (2), all referenced by item numbers.

Rail (Basic)

Item	Qty	Ordering No.	Denomination
1	2	0806 700 001	Rail
4	8	0806 701 001	Base plate
5	2	0212 601 110	Nut, M10
6	2	0212 101 608	Screw, M10×40

Rail (Extension)

Item	Qty	Ordering No.	Denomination
1	2	0806 700 001	Rail
2	2	0806 703 001	Inner plate
3	12	0190 684 638	Screw, M16×90
4	8	0806 701 001	Base plate

	ESAB Aristo Mig 4004i Pulse Welding Power Source User Manual This document provides comprehensive instructions for the ESAB Aristo Mig 4004i Pulse welding power source, covering safety, installation, operation, maintenance, and troubleshooting. It details technical specifications, connection procedures, and available accessories for this MIG/MAG welding equipment.
	ESAB Rogue EM 210 PRO & EMP 210 PRO Instruction Manual This instruction manual from ESAB details the Rogue EM 210 PRO and Rogue EMP 210 PRO welding machines. It covers essential safety guidelines, technical specifications, installation procedures, detailed operation for MIG, MMAW, and GTAW welding, maintenance schedules, troubleshooting common issues, and ordering information for parts and accessories. Designed for professional use, these versatile welding systems offer advanced features for efficient and reliable performance.
	ESAB Rebel EMP 205ic AC/DC Instruction Manual: Comprehensive Welding Guide Detailed instruction manual for the ESAB Rebel EMP 205ic AC/DC multi-process welding power source. Covers safety, installation, operation, maintenance, and troubleshooting for MIG, MAG, GMAW, Stick, SMAW, and TIG/GTAW welding processes.
	ESAB LAF 631 Welding Power Source Spare Parts List Comprehensive spare parts list for the ESAB LAF 631 welding power source, including ordering numbers, denominations, and component designations. Valid for specific serial number ranges. Find contact information and ordering details for ESAB dealers.
	ESAB Rogue EMP 210 PRO User Manual Comprehensive user manual for the ESAB Rogue EMP 210 PRO welding machine, covering safety, installation, operation, maintenance, and troubleshooting.
	ESAB Rogue ET 200iP PRO Instruction Manual - Welding Power Source Guide Detailed instruction manual for the ESAB Rogue ET 200iP PRO welding power source. Covers safety, installation, operation, maintenance, troubleshooting, and technical specifications for MMA and TIG welding applications.
	ESAB Caddy Mig C200i - Manual de Instrucciones Guía completa de instrucciones para la ESAB Caddy Mig C200i, una fuente de corriente portátil para soldadura MIG/MAG. Incluye información sobre instalación, operación, mantenimiento y solución de problemas.
	ESAB Rogue ES 151iP, ES 181iP Instruction Manual Comprehensive instruction manual for the ESAB Rogue ES 151iP and ES 181iP inverter-based welding power sources, covering safety, installation, operation, maintenance, and troubleshooting.