Paslode IM250S-Li2 Finish Nailer Battery and Charger Instruction Manual

Instruction Manual for Paslode models including: IM250S-Li2 Finish Nailer Battery and Charger, IM250S-Li2, Finish Nailer Battery and Charger, Battery and Charger, and Charger

916510 Operator Manual for 916500 16 Ga Straight English

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Cordless 16 Ga Straight Finish Nailer | Paslode

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916510-Operator-Manual-for-916500-16-Ga-Straight

Part No. 916500 Model IM250S-Li2

IMPORTANT! DO NOT DESTROY
It is the customer's responsibility to have all operators and service personnel read and understand this manual.
Printed in U.S.A. ©2024 Illinois Tool Works Inc. 916510-1 06/24

CORDLESS 16GA STRAIGHT FINISH NAILER
OPERATING MANUAL
www.paslode.com

Contents

Subject

Page

Introduction and Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

An Overview of the Paslode Cordless 16GA Straight Finish Nailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Battery and Charging System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Fuel Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Preparing the Paslode Cordless 16GA Straight Finish Nailer for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Paslode Cordless 16GA Straight Finish Nailer Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Fasterners and Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Tool Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

The battery charger system meets all safety requirements for power tools.

is a trademark Paslode An Illinois Tool Works Company 155 Harlem Avenue Glenview, IL 60025 www.paslode.com
Power Nailers are designed and assembled in the U.S.A.

Paslode® is a member of:

RBRC

Li-ion
1

Introduction and Warranty

Paslode Cordless 16GA Straight Finish
Nailer Operating Manual
This manual is intended to acquaint you with the Paslode Cordless 16GA Straight Finish Nailer. Unlike other power fastening tools, this Cordless Nailer is powered by an internal combustion linear motor. In simpler terms, your Cordless Nailer is powered by a motor similar to the one that powers an automobile. The Nailer ignites a fuel and air mixture to produce the energy to drive the motor, which in turn drives the fastener. The Nailer is totally self-contained. It carries its own fuel supply and battery, along with a supply of fasteners. For ease of use, this manual is divided into sections (see Contents). Each section of the manual is written with you, the tool operator, in mind. We have left out many of the technical terms so that you can easily understand how to get the maximum performance from your Cordless Brad Nailer, and how to avoid damaging the tool or injuring yourself. But, to accomplish this, we need you to do two things:
1. READ THE MANUAL FROM COVER TO COVER BEFORE USING THE TOOL.
2. FOLLOW ALL INSTRUCTIONS IN THE MANUAL.

The Cordless Finish Nailer should be handled like other power fastening tools that you use. Like most tools, when used improperly injury could result. If you are going to allow others to use the Nailer, it is your responsibility to make sure that they also read and comply with the instructions in this manual before attempting to operate the tool. Should you have questions about the Cordless Finish Nailer, or wish to obtain additional copies of this manual, please contact your Paslode representative. The space below is provided so that you may record your representative's name and contact info.
Name
Address
City, State, Zip
Phone Number

Paslode Cordless Warranty and Limitations

Paslode warranties that new Cordless power fastening tools, parts and accessories will be free from defects in material and workmanship for the period shown below, after the date of delivery to the original user.
ONE-YEAR LIMITED WARRANTY A one-year warranty will apply to all parts, except those specifically covered by an extended warranty.
FIVE-YEAR EXTENDED LIMITED WARRANTY A five-year warranty will apply to all molded nylon parts: · Motor Housing, Cap, and Grille · Handle Halves and Actuator · Trigger · Magazine Parts
CORDLESS 2 YEAR SERVICE PROMISE
Paslode will service the tool and replace all parts (including battery and charger system) which have failed during normal use for FREE for a period of 2 years from date of purchase.
For 2 Year Service Promise details and limitations see paslode.com/service-and-support

WARRANTY STATEMENT
This warranty is limited to tools sold and service requested in the United States. To obtain information on warranty service in the United States, refer to the Service Center listing that was provided with your tool.
Paslode's sole liability hereunder will be to replace any part or accessory which proves to be defective within the specific time period. Any replacement part or accessory provided in accordance with this warranty will carry a warranty for the balance of the period of warranty applicable to the part it replaces. This warranty does not apply to part replacement required due to normal wear.
This warranty is void on any tool which has been subjected to misuse, abuse, accidental or intentional damage, use with fasteners, fuel, batteries, or battery chargers not meeting Paslode specification, size, or quality, improperly maintained, repaired with other than genuine Paslode replacement parts, damaged in transit or handling, or which, in Paslode's opinion, has been altered or repaired in a way that affects or detracts from the performance of the tool.
PASLODE MAKES NO WARRANTY, EXPRESSED OR IMPLIED, RELATING TO MERCHANTABILITY, FITNESS OR OTHERWISE, EXCEPT AS STATED ABOVE, and Paslode's liability AS STATED ABOVE AND AS ASSUMED ABOVE is in lieu of all other warranties arising out of, or in connection with, the use and performance of the tool, except to the extent otherwise provided by applicable law. PASLODE SHALL IN NO EVENT BE LIABLE FOR ANY DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, DAMAGES WHICH MAY ARISE FROM LOSS OF ANTICIPATED PROFITS OR PRODUCTION, SPOILAGE OF MATERIALS, INCREASED COST OF OPERATION, OR OTHERWISE.
Paslode reserves the right to change specifications, equipment or designs at any time without notice and without incurring obligation.

Overview of the Paslode Cordless 16GA Straight Finish Nailer

Description The Paslode Cordless 16GA Straight Finish Nailer is a self-contained, fully portable nailer that uses liquid hydrocarbon fuel to power a unique linear drive internal combustion motor. In order for you to fully understand the information contained in this manual, you need a basic understanding of the Cordless Nailer. As you can see in the illustration below, the Nailer is made up of three major areas: handle, motor, and magazine. As you examine the Nailer, become familiar with the three major areas and the various components located in each of them. The Handle Assembly contains the fuel cell, battery, indicator light, and trigger. The Motor Assembly contains the cover and filter, the motor housing, the nose, and the depth-of-drive adjustment. The Magazine Assembly contains the components to load and control the fasteners.
Motor Assembly

Specifications

Dimensions: Weight-with battery 4.6 lbs

Height

11-1/2 inches

Length

10-3/4 inches

Width

3-1/2 inches

Magazine

16GA straight

Cycle Rate: Intermittent Operation 2 to 3 nails per second

NOTE: Exceeding these cycle rates could cause the tool to overheat, resulting in loss of performance or damage to tool components.

By using the Paslode Cordless Finish Nailer at its recommended cycle rate, you will be able to drive several thousand nails in a typical workday.

Fasteners:

16GA Straight Finish

Magazine Capacity: 2 Nail Strips or 100 Fasteners

Battery:

7 V DC, provides enough energy to drive approximately 12,000 fasteners on a full charge.

Fuel Cell:

Part #816007 Liquid hydrocarbon Provides enough fuel to drive approximately 1200 fasteners

Handle Assembly

Magazine Assembly

Overview of the Paslode Cordless 16GA Straight Finish Nailer

QUICK RELEASENOSE PLATE ASSEMBLY
SOFT RUBBER TRIGGER
REAR LOAD MAGAZINE

BYPASS FOLLOWER SOFT GRIP HANDLE

TOOL REST FIXTURE FLASHING GREEN = CHARGED FLASHING RED = NEEDS CHARGING
ADJUSTABLE BELT HOOK
4

NO MAR PROBE

DEPTH OF DRIVE ADJUSTMENT

OFF

BATTERY OFF / ON

Safety Instructions

The following safety instructions have been included in this booklet to provide you with basic information necessary for safe operation of the Paslode Cordless 16GA Straight Finish Nailer.

DO NOT ATTEMPT TO OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND MANUAL INSTRUCTIONS.

WARNING
Always wear EYE and EAR safety gear when working with or in the vacinity of the Paslode Cordless 16GA Straight Finish Nailer.

1. Eye protection must meet the requirements of ANSI Z87+ and should have side shields for increased protection.
2. NEVER ASSUME THE TOOL IS EMPTY.
3. NEVER ENGAGE IN "HORSEPLAY" WITH THE TOOL. The Cordless Nailer is not a toy it is a tool. Careless and improper use may result in a serious accident.
4. NEVER CARRY THE TOOL WITH YOUR FINGER ON, OR SQUEEZING THE TRIGGER. This practice may result in the accidental discharge of a fastener.
5. NEVER OPERATE A MALFUNCTIONING TOOL. Refer to the servicing or troubleshooting section of this manual to correct the problem. If the problem cannot be corrected, stop using the tool and report it to your supervisor or Paslode representative.
6. DO NOT LOAD FASTENERS WITH THE TRIGGER AND/OR WORK CONTACTING ELEMENT PRESSED IN. A fastener may be accidentally discharged.
7. NEVER OPERATE THE TOOL WITH THE PROBE REMOVED OR DISABLED. This device helps reduce the possibility of accidental fastener discharge by preventing the tool from operating until it is completely against the work surface. NEVER operate the tool if the Probe is not working properly.

8. ALWAYS POINT THE TOOL AWAY FROM YOURSELF AND OTHERS WHEN CLEARING A JAM OR REMOVING FASTENERS. Pull the follower slightly back and push the release lever. Tip the tool nose up slightly and fasteners should slide out of the rear of the magazine. If fasteners are jammed, refer to the appropriate servicing section of this manual.
9. NEVER OPERATE THE NAILER IF PARTS ARE LOOSE, DAMAGED OR MISSING.
10. DO NOT DRIVE FASTENERS INTO KNOTS OR ON TOP OF OTHER FASTENERS. A fastener may ricochet and cause serious injury.
11. OPERATE THE TOOL ONLY ON THE WORKPIECE.
WARNING
The Cordless Finish Nailer should be operated only when it is contact with the work surface. When fastening thin materials such as plywood, be sure to position the tool so that the fastener is driven into the underlying piece.

Safety Instructions

DANGER
The Cordless Finish Nailer is an internal combustion device. It produces hot exhaust gases that may ignite flammable materials. This tool must not be used in a combustible environment or in the presence of combustible materials, such as flammable chemicals, adhesives, gasoline, or solvents.
WARNING
Do not attempt to operate this tool until you have read and understood all safety precautions and manual instructions.
Failure to follow all safety precautions and instructions may result in a permanent loss of vision, serious personal or even fatal injury, property damage and/or tool damage.

120º 49º

WARNING
Do not expose the tool to temperatures in excess of 120ºF (49º C). Fuel and/or the battery may burst, releasing flammable gas.

WARNING
This tool must be operated only in a well-ventilated environment, because the tool exhausts carbon monoxide similar to a gas chainsaw or lawnmower. Exposure to carbon monoxide may cause dizziness, nausea, or unconsciousness.
WARNING
ALWAYS keep the Cordless Finish Nailer, fuel cell, battery, and battery charger out of the reach of children.

Safety Instructions

12. NEVER DRIVE FASTENERS INTO AREAS WITH CONCEALED HAZARDS. Always check the area behind the work surface for electrical wiring, gas pipes, water pipes, sewer drains, or other potential hazards.
13. ALWAYS MAINTAIN SECURE AND UNOBSTRUCTED FOOTING WHEN ON LADDERS, PLATFORMS, OR OTHER HIGH LOCATIONS.

15. PROPERLY STORE FUEL CELL.
WARNING
Always store fuel cells where they will not be exposed to an open flame, sparks, or temperatures above 120º F (49º C).

WARNING
Never over-reach, since tool recoil may cause a loss of balance. Always be aware of edges and drop-offs when nailing on rooftops and other high locations. Keep them in full view.

16. ALWAYS STORE THE TOOL WITH THE FUEL CELL AND BATTERY REMOVED. Store the fuel cell in the case with the Cordless Nailer.
17. KEEP THE TOOL CLEAN. A clean tool is less likely to jam or malfunction.
18. KEEP YOUR HANDS CLEAR OF THE WORK AREA SURFACE.

14. ALLOW ONLY QUALIFIED PERSONNEL TO OPERATE THE CORDLESS FINISH NAILER.
WARNING
Only persons who have read and fully understand all tool operation, safety, and maintenance instructions should be allowed to operate the tool.
Battery Disposal: The Paslode batteries contain lithium and should be recycled or disposed of properly. It is illegal in some areas to place a lithium battery into the trash or solid waste stream. You may contact your local recycling center for information on where to return the spent battery or call 1-800-822-8837 for information on battery recycling in your area.

WARNING
A fastener may exit at an angle unexpectedly and cause injury.
CHARGING SYSTEM SAFETY INSTRUCTIONS! IMPORTANT SAFETY INSTRUCTIONS! SAVE THESE INSTRUCTIONS!
DANGER
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, CAREFULLY FOLLOW THESE INSTRUCTIONS
For connection to a supply outside North America, use an attachment plug adapter of the proper configuration for the power outlet, if needed.

Battery and Charging System

Battery and Charging System
The Paslode Cordless 16GA Straight Finish Nailer comes with a rechargeable battery and its own charging system. This charging system is the only one that will work with the Paslode lithium-ion batteries. The first step in preparing a new tool for operation is to fully charge the battery.
New batteries are shipped partially discharged and must be charged prior to first use. Batteries will take 5 minutes to 1.5 hours to recharge (time will be dependent on the amount of discharge of the battery).
Important Charging Notes
WARNING
CHEMICAL / EXPLOSION HAZARD
Read ALL instructions before charging or using battery. Failure to follow ALL instructions may result in fire, severe burns, or release of toxic materials,

Charging Instructions
1. Remove the charger unit from the tool case and plug it into a 120V AC outlet. Set the charger base on a stable surface. A green light will come on to indicate the power is on and the charger circuit is ready.
2. Remove the battery from tool or case and insert terminals down into the charger. The red light will come on indicating that the battery is charging and the green light will go out.
NOTE
If battery is completely discharged, the red light and green light may alternate back and forth for up to 20 minutes. This safety feature slowly recharges the battery until it is ready to accept the full charging current. If the red and green lights continue to alternate after 20 minutes, replace the battery.
3. After charging is complete, the red light will go out and the green light will come on, indicating that the battery is fully charged. The charger will keep the battery at full charge until it is removed.
4. Unplug the charger from the 120V AC outlet.

6ft. Cord

Charger

Battery

THE PASLODE BATTERY CHARGING SYSTEM
Charging System Accessories: Battery Charger - Part No. 902672

CHARGING TIMES: First charge (new battery) Discharged Battery:

1.5 hours 5 minutes to 1.5 hours

CHARGING DON'TS:
1. Do not charge battery outdoors or in temperatures below 45ºF (7ºC).
2. Do not allow metal objects to come in contact with the battery terminals.
3. Do not puncture or attempt to open battery case or cells.
4. Do not store battery where it will be subjected to temperatures above 120ºF (49ºC).
5. Do not incinerate battery.
6. Do not use a defective battery charger, one that overheats and/or smokes when plugged in.
7. Do not immerse the battery or charger in water.

Battery and Charging System

Standby Position

Battery Indicator Light
On the right side of the handle is a small plastic lens. This is the battery indicator light. When you insert a fully-charged battery into the tool, you will see a blinking green light. If the indicator light blinks red, recharge the battery.
Battery Indicator Light

Ready Position

Inserting Battery
1. Load the battery, contacts first, into the Cordless Finish Nailer.
2. Push battery fully forward into its locked Ready Position. The battery indicator light will light.
3. To disengage the battery, push down on locking tab and slide battery back until it locks into the Standby Position.
4. To remove battery, push down on locking tab and slide battery out.

NOTE: If battery is left in tool for an extended period, the battery will discharge completely and will require recharging.

Fuel Cell

120º 49º

DANGER
EXPLOSION / FIRE HAZARD
Read ALL safety instructions before using or handling the fuel cartridge. Failure to follow ALL instructions may result in explosion or fire. This may cause severe personal injuries or property damage.
Keep the fuel cell away from heat, sparks, and open flame.

There is a second container inside the fuel cell. The inner container holds the fuel. The space between the inner container and the outer cylinder is filled with a gas, called the propellant, which is under pressure.
To eject the fuel, propellant pressure squeezes the inner fuel container. This squeezing action ensures that all the fuel is used, and that the Cordless Nailer can operate in any position.
Because of this container-within-a-container design, you might hear the sound of fluid when shaking the fuel cell after all the fuel has been used. This is the propellant, which remains between the containers even after all the fuel has been expelled.
If you expose the empty fuel cell to extreme temperatures, the propellant gas will expand and could cause the container to burst, releasing flammable gases.

Exposure to temperatures above 120ºF (49ºC) may cause the fuel cell to burst, releasing flammable gas.

NOTE
When replacing the fuel cell also clean or replace the air filter for optimum tool operation.

WARNING
Sunlight can raise the inside temperature of an unventilated car or van to above 140ºF (60ºC). Never puncture or attempt to open the fuel cell, it is non-refillable. Never incinerate, reclaim, or recycle the fuel cell. Never smoke while installing the fuel cell. Never inhale the spray. Keep out of the reach of children. Store fuel cell(s) in well-ventilated areas only.

NOTE: Altitude Restriction
Paslode Cordless technology is powered by an internal combustion engine, which is affected by altitude. The tool may lose power or become erratic at elevations of 6000 feet or greater.

Fuel Cell
Note: Paslode Fuel Cells are marked with a "Best Used Before" date on the bottom of the can. For maximum performance use fuel before the "Best Used Before" date.
DANGER
Paslode Cordless Fuel Cells are flammable. Do not remove fuel cartridge cap or install on other fuel cells!

Paslode Cordless Fuel Cell Disposal Guidelines

Paslode, the industry leader in cordless technology, provides this information to assist users with the proper disposal of discarded fuel cells. Acceptable disposal options vary depending on the type of fuel cell user. All users must consider federal, state, and local solid waste regulations to ensure that discarded fuel cells are disposed of properly. Users must contact their local solid waste authority for further guidance.
Discarded fuel cells (used or unused) may be considered hazardous waste under the Resource Conservation and Recovery Act (RCRA). In general, "household wastes" generated by homeowners and their contractors are exempt from hazardous waste regulation because those wastes are expressly excluded from the definition of hazardous waste. For example U.S. EPA has excluded as "household waste" aerosol cans that contain residual product and propellant. Thus under federal hazardous waste

regulations homeowners and contractors may dispose of discarded fuel cells as general refuse in a properly permitted municipal landfill. These users must still contact their local solid waste authority to determine if any state or local regulation prohibits or restricts such disposal.
Paslode takes no responsibility for improper fuel cell disposal. Proper disposal remains the responsibility of sellers and users. All sellers and users must contact their local solid waste authority to determine if any federal, state, or local regulation prohibits or restricts disposal. Users may obtain more information about U.S. EPA hazardous waste regulations at the following internet address: www.epa.gov
Alternatively users may contact U.S. EPA's Toxic Release Information Center at 1-800-424-9346 to receive more information.

Fuel Cell

CORRECT FUEL CELL LOADING PROCEDURE

To open - Push forward, lift then back
4

Open fuel door assembly
5

Open fuel door fully
6

Raise fuel tube block assembly, it will lock in up position
7

Load fuel cell
8

Carefully align fuel adaptor and cell stem

To close - Push forward, then down to lock fuel door

Note: Fuel cell Dosing Lever must be in the down position
12

Preparing the Paslode Cordless 16GA Straight Finish Nailer for Use

Fasteners
The Paslode Cordless 16GA Straight Finish Nailer drives Paslode 16 gauge straight finish nails designed to be used with the tool. The use of fasteners that do not meet Paslode standards could cause tool damage and will void all warranty claims.
Loading Fasteners

Use only Paslode 16 gauge Straight Finish Nails.

Do NOT use Angled Finish Nails!

Load Nails
Nail Channel
Pull Follower
Lockout Feature When the follower reaches the lockout area (5 nails remaining) the tool will automatically lock to prevent it from firing. To unlock the tool, simply reload another strip of nails. The purpose of this feature is to prevent needless blank cycling, which could mar woods, waste fuel, and damage tool components. Five (5) nails will be left in the magazine when the follower reaches the lockout area. When changing fastener length or loading the tool you should inspect the magazine and nose for any fasteners left in the tool. These nails will not be visible unless you open the quick-clear of the tool.

Paslode Cordless 18GA Straight Brad Finish Nailer and Outdoor Weather
Use the Cordless Finish Nailer outdoors, in dry weather, when the nailer, fuel cell, and battery are between 45ºF (7ºC) and 120ºF (49ºC).
Hot Weather Operation
The Cordless Nailer requires cooling of the motor assembly to work properly. The fan normally provides the necessary air flow to permit continuous operation. Whenever the Nailer is idle for extended periods, keep the fuel and tool out of direct sunlight and in surroundings where temperatures will not exceed 120ºF (49ºC). After extended periods of continuous use, it may be necessary to cool the motor by setting tool aside for 10-15 minutes or until the tool operates normally. An overheated tool may not drive nails completely or may operate erratically.
Cold Weather Operation
When storing the Cordless Nailer in temperatures below 45ºF (7ºC) it may be necessary to first warm up the fuel and tool for proper operation.
Fuel cells at colder temperatures can lose their required propellant pressure. To correct this simply warm up the fuel cell by placing it in an inside coat pocket for several minutes.
Once the fuel is warm, insert the cartridge into the tool. Quickly depress the tool two times onto the work surface and hold the tool in the down position after the second actuation. Wait one or two seconds, then pull the trigger. This action is referred to as "double-pumping" and provides a richer fuel mixture to the cold tool to help initiate combustion.

Paslode Cordless 16GA Straight Finish Nailer Operation

Cold Weather Operation (Continued)
It will be necessary to repeat this procedure several times until the temperature of the tool warms up enough to operate in its normal mode.
Once the tool reaches operational temperature the tool will generate its own heat and will function normally.
If the tool sits for an extended period of time and cools down, it may be necessary to repeat these steps.

DANGER
The Probe and nose will become hot after prolonged or rapid use. If it becomes necessary to adjust the Probe, avoid touching it with bare hands.

WARNING
During the warm-up process, never expose the tool, fuel cell, or battery to flame.
CAUTION
The Cordless Nailer should not be used in the rain or where excessive moisture is present. The use of the Paslode Cordless Technology under these conditions may result in damage to the tool components and cause the tool to malfunction.
PRESS NO MAR PROBE AGAINST THE WORK SURFACE.
Fan motor starts, fuel is injected into combustion chamber and mixed with air by the fan.
SQUEZE TRIGGER Spark plug ignites the fuel/air mixture, driving the piston assembly down on the fastener.

CAUTION
This tool must be operated in a well ventilated environment, because the tool exhausts carbon monoxide similar to a chainsaw or lawn mower. Exposure to carbon monoxide may cause dizziness, nausea, or unconsciousness.
Depth of Drive Adjustment Remove the battery before adjusting the depth of drive. The depth of drive adjustment is done by turning the adjustment wheel as shown by the arrows on the side of the tool.

If Nails are Proud

INCREASE DEPTH OF DRIVE

RELEASE TRIGGER LIFT TOOL Combustion chamber opens. Fan exhausts, cooling internal components.

If Nails are too Deep

DECREASE DEPTH OF DRIVE

Fasteners and Applications
Applications The Paslode Cordless 16GA Straight Finish Nailer is suited for a variety of applications. These include securing door and window casings, attaching baseboards where walls meet floors, attaching moldings where walls meet ceilings, securing paneling, chair rails, picture molding and other decorative trim.

Crown Molding Hand Rail

Stairs

Door Stop Door Jamb

Door Casings

Window Casings

Chair Rail
Wainscoting Apron Paneling
Baseboard Molding, Cap & Base Shoe

Cabinets

Fasteners
The Paslode Cordless 16GA Straight Finish Nailer drive Paslode 16GA Straight Finish Nails. Fasteners are collated into strips of 50 for easy loading. Paslode fasteners are designed to be used in Paslode tools. Use of other fasteners may cause damage to the tool or injury to the tool operator.

THE PASLODE CORDLESS 16GA STRAIGHT FINISH NAILER PART

DRIVES THESE NAILS

NO.

650282

650283

650285

650287

LENGTH 1- 1/4" 1-1/2" 2" 2-1/2"

APPLICATION Cap/Shoe Molding Baseboard, Crown, Chair Baseboard, Casings, Crown Casings

Servicing

Restrict Field Service to the Following CHECKING THE CHARGE LEVEL OF THE BATTERY
RECHARGING THE BATTERY
CHECKING THE FUEL CELL
REPLACING THE FUEL CELL
CLEANING/REPLACING THE AIR FILTER
CLEARING A JAM
CLEANING THE TOOL (See cleaning Manual)
REPLACING TIP
Attempts to go beyond these procedures could result in serious personal injury or damage to the Cordless Nailer and voiding the warranty.
There are certain problems you may encounter when you are using the Cordless Nailer that you will be able to correct on the work site. The following field service procedures are the only service procedures you should attempt. Anything else that may appear wrong with the Cordless Nailer should only be diagnosed and repaired by a fully trained service technician. If you have any reason to believe that your problem is beyond the service procedures in this manual, contact Paslode.
DANGER
Never attempt any maintenance of a Paslode Cordless tool without first removing the fuel cell and battery. Maintenance should be started only after the tool is completely inoperative.

Fuel Cartridge Check
If the Cordless Nailer's fan operates and the indicator light is green, but the tool will not cycle or does not drive fasteners completely, check the fuel cell. With the fuel cell out of the tool, check to see if the fuel cell still contains fuel. To determine if there is any fuel left in the fuel cell, hold in the upright position and simply place the metering stem against a solid object, and gently push about three or four times. A small amount of fuel should be released each time.
DANGER
Wear safety glasses when performing this test. Never perform this test near an open flame or sparks, while smoking, or where the fuel might get in your eyes.
If fuel is not released with each operation of the metering stem, this indicates that there is no more fuel left in the fuel cell and it must be replaced. Dispose of the empty fuel cell (see page 11).
Also remember that the fuel cells have a "best used by" date on the bottom of each cell. If your fuel cell is old, it may have lost some power.
Battery Check
Periodically check the battery indicator light in the handle of the Cordless Nailer. When encountering a problem, the first step should always be to make sure the battery has enough charge to operate the tool.
When the Probe is depressed on the work piece, the fan motor should turn on and the blinking green indicator light should turn solid green. If the indicator light blinks red or glows red, recharge the battery.

Clearing a Jam
An occasional problem you may encounter is a jammed fastener. Because of the unique design of the Cordless Nailer, clearing a jammed fastener is easy:

Remove Battery, Fuel, Pull Quick Clear Latch Open Front Guide To Return Driver Blade

And Nails

Forward to release Release Jam

Close And Latch Front Guide

Servicing
CLEANING THE AIR FILTER

Use a flat bladed screwdriver to remove cap, ease locking tabs open to avoid damage to cap.

Make sure fuel door is open, then remove filter cover.

Remove filter. Check filter for holes, replace if needed.

Use Cordless Tool Cleaner or soap and water to restore the filter.

Filter will look like new after cleaning.

End-of-Workday Routine These simple steps are based on maintaining the safety and operational efficiency of the Cordless Nailer.
Before you leave the work site:
1. Remove battery and store in tool case. Always use the Cordless Nailer Case for transporting and storing the tool.
2. Dispose of all empty fuel cells (see page 11). Remember to dispose of fuel cells where they will not be crushed, punctured, burned, or found by children.
When you get home:
1. Place the battery in its charger if it needs charging as indicated by the red charge light on the handle.
2. Wipe your Cordless Nailer with a clean, soft cloth.
3. Remove and clean the filter if needed.
4. Check the Probe to ensure it is operating freely.

Paslode Cordless Tool Accessories A variety of accessories are available for the Paslode Cordless 16GA Straight Finish Nailer:
No-Mar Replacement Tip Single Tip - Part No. 902425 Three Pack - Part Number 902473
Battery - Part No. 902654
Cordless Tool Cleaner - Part No. 219348
Clear Safety Glasses - Part No. 401382
Paslode Cordless Lubricating Oil - Part No. 401482
Battery Charger - Part No. 902672
Paslode Cordless Finish Nailer Case - Part No. 905640
Contact your Paslode representative for additional information.
Tools A 9/64 Hex Wrench (Part No. 900736) is provided with each Cordless 16GA Straight Finish Nailer.

Tool Schematic

Parts Legend

IM250S-Li2 CORDLESS 16GA STRAIGHT FINISH NAILER 916500

916286

Fuel Door Assembly

401356

Motor Sleeve

403099 Piston Retaining Ring

404702 Screw 6-32 x 3/8

900596 Screw, SEMS, 8-32 x 7/16 Thread Forming 1

900602 Lockout Bar

900619

Dowel Pin

900627 Spring/Saddle

900629 Clip, High Tension

900630 Lockout Pin

900631

Spring

900648 Filter

900662 Wire, ESU Power

902406 Fuel Block

900700 Air Dam

900708 Screw SHC 8-32 x 1/2 (RED)

900709 Fan Assembly

900726 Slide Switch Assembly

900728 Driver and Piston Assembly

900729 Combustion Chamber Assembly

900739 PCB Assembly

900746 Screw, 1-32 x 7/16

900754 SCHS

901064

Screw SHC 8-32 x 1-3/8

901066

Screw TX 8-16 x 3/4

901082

Trigger Assembly

901112

Motor Assembly

901119

Retaining Ring

902041

Follower Assembly

902425 Probe Tip

904562 Fan Motor Harness

904567 Spark Plug Wire Assembly

916206

Lower Probe

916212

DOD Stud

916218

Follower Body

916222

Grille

916229

Front Channel

916231

Retaining Cap

916236

Spark Plug

916239

Spring, Yoke

916216

Cap

916208

Cylinder Head

916249

Insulator

904521

Pivot Arm

916258

MSU

916285

Yoke Assembly

916287

Screw, 18-16 x 3/4 Plastite

916501

Right Handle

916502

Left Handle

916503

Nose

916505

Binding Channel

916515

Magazine

916584

Quick Clear Assembly

916590

Name Plate Label

916591

Warning Label

916620

Brad Channel

918903

Foam Pad, Battery

918906

Belt Hook Assembly

918909

Cap Nut

918910

Button-Utility Hook

918911

Block-Utility Hook

918913

Spring-Utility Hook

918919

Paslode Logo

918938

Molded Circuit Assembly

904517

Fuel Barb

904546 Fuel Tube

918940

2 Year Promise Label

916288

Sleeve Assembly

900612

Seal Ring

WARNING

Always wear EYE and EAR safety gear when working with or in the vacinity of the Paslode Cordless 18GA Straight Brad Finish Nailer.
18

Tool Schematic

1 1
0

IM250S-Li2 CORDLESS 16GA STRAIGHT FINISH NAILER 916500

PART LEGEN

Troubleshooting

Preparing Tool for Operation - Battery/Charger Problems

SYMPTOM
Battery does not appear to accept charge when battery is plugged into the charger.

POSSIBLE PROBLEMS
Inoperative indicator lights on charger, or defective charger.

Charger gets hot, makes excessively loud noise, or smokes during charging cycle. Charger cord or wall plug gets hot.

Battery damaged or cycle life exhausted. Damaged charger.

SERVICE
Try battery in tool after a full charge cycle. If tool's indicator light is red, charger is not working properly. Replace charger, or monitor charging time to ensure battery has adequate time for recharging. It is normal for battery to feel warm after properly charging.
Replace battery.
Discontinue use immediately and unplug from power source. Replace charger and tag or dispose of charger to prevent accidental re-use or connection to power source.

Normal Stage of Operation
SYMPTOM Fan does not run - tool indicator light is blinking red or solid red.
Fan does not run, or runs slower than normal - tool indicator light is solid red.
Probe does not depress fully - tool does not operate.

POSSIBLE PROBLEMS Battery is not charged. Battery terminals are oily, dirty, or corroded.
Battery is discharged.
Probe is bent, or build-up of debris in track resists operation.
Lockout feature is engaged.

SERVICE Charge battery.
Clean battery terminals with a soft cloth.
Charge battery.
Carefully remove and inspect the Probe. Clean track. Repair or replace Probe as required. Add strip of nails.

Tool will not cycle - fan runs, indicator light is solid green.

Fuel cell empty. Spark wire out of spark plug. Spark plug is dirty. No spark is generated.

Replace fuel cell.
Remove cap and check spark lead, insert in spark plug and replace cover.
Clean tool cylinder head.
Return tool to authorized Paslode dealer for service.

If tool will not operate after following the above service directions, return the tool to an authorized Paslode representative for service.

For technical support call: 1-800-222-6990 or email:
tech@paslode.com
20

An Illinois Tool Works Company 155 Harlem Avenue Glenview, IL 60025 www.paslode.com

Troubleshooting

Normal Stage of Operation
SYMPTOM Tool operates properly, but fasteners do not drive fully.
Tool operates properly, but fasteners are sometimes overdriven, and sometimes underdriven.
Tool operates, but no fastener is driven.
Tool operates erratically or appears to be losing power - tool indicator light is green.
Tool operated and drove fasteners, but driver blade did not return to up position. Combustion chamber does not drop after tool cycles.

POSSIBLE PROBLEMS Depth of Drive requires adjustment. Fuel cell is low. There may be loss of seal in combustion chamber.
Depth of Drive is not adjusted properly for the type of material being fastened.
Tool is Overheated
Wrong fasteners being used.
Follower not properly engaged behind fastener strip. Jammed fastener. Fuel cell is low. Spark plug wire is loose.
Air filter is dirty, causing tool to overheat.
Tool is dirty.
Built-up dirt and debris on driver blade or in nose bore.
Tool is dirty.
No Mar Probe is bent, or is dirty.

SERVICE Adjust Depth of Drive.
Check fuel cell and replace as required. Press and hold No Mar Probe against workpiece for one minute. Pull trigger. If fastener does not drive, there is a leak that requires service. Adjust Depth of Drive. Readjust as required when material density or thickness of material being fastened changes. Set tool aside for 10-15 minutes until cool Use only fasteners meeting Paslode specifications. Check Fasteners and Applications section for fastener types and sizes recommended for use in this Paslode Cordless tool.
Position follower behind fastener strip and engage strip.
Clear jam.
Check fuel cell.
Check spark plug wire.
Remove air filter and clean. Use soap and water to remove stubborn debris.
Clean tool.
Clean driver blade and nose bore with Cordless Tool Cleaner.
Clean tool.
Clean track or replace No Mar Probe.

Still not working? Here are more options:
· Your nailer may qualify for our Cordless 2 Year Service Promise. Visit
paslode.com for more information, or call us at 1-800-222-6990.
· Keep you Cordless Nailer in top form. Visit paslode.com and watch
our Cleaning and Maintenance videos

References

Adobe PDF library 17.00 Adobe Illustrator 28.4 (Macintosh)