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Owner's Manual for ECOLAB models including: MU421-P, MU422-P, BW4-P, BW7-P, Control Panel for Hybrid Units, Control Panel, Panel for Hybrid Units, MU421-P, Panel
All documents: Hybrid-P Single Booster Ecolab - Nilfisk Food
Hybrid-P Single booster - Nilfisk Food
File Info : application/pdf, 25 Pages, 1.82MB
DocumentDocumentSoftware Manual Control Panel for Hybrid Units Models: MU421-P MU422-P BW4-P BW7-P BF4-P BF8-P EN Software Manual V.5.15 1. Description This software manual describes the operation of the control panel of the advanced Single Booster unit (SB and SBHL). The advanced SB unit is operated via the control panel (see below illustration). 1. OFF Button (1) switches OFF the unit. 2. ON/STANDBY Button (2) switches ON the unit. 3. ERROR Error light indicator (3). 4. NAVIGATION BUTTONS The four "arrow" navigation buttons (4) are used for navigation in the display menu. Pressing the "OK" button activates the menu and confirms any activity displayed. 5. DISPLAY 5 4 3 2 1 110007941 2 Software Manual 1. Description 2. DISPLAY LAYOUT 3. MODES 3.1 Power On 3.2 Standby 3.3 Run Mode 3.3.1 Single Booster with high and low pressure 3.4 Power Off 3.5 Error Mode 4. MAIN MENUS 5. OVERVIEW OF MAIN- AND SUB-MENUS 5.1 Info menu 5.2 Errors menu CAUSE & REMEDY 5.2.1 Error List 5.3 Set up menu 5.3.1 Settings 5.3.2 Language & Units 5.3.3 Supply tank 5.3.4 Communication 5.3.5 I/O settings 5.3.6 Installation 5.3.7 Reset 5.4 Readings 6. UPGRADE FIRMWARE 6.1 Upgrade display using USB Cable 6.2 Upgrade display using IrDA Cable 6.3 Upgrade Inverter 110007941 Software Manual 3 4 5 5 5 6 6 7 7 8 9 10 11 11 13 16 16 17 17 17 17 18 19 19 21 23 3 2. Display layout (1) Example: ER Standard pressure: 25 bar (2) Standard ERA + OK - pressure: 25 bar (1) When switched on the display will show an arrow symbol in the top right corner equivalent to the active navigation buttons on the control board. The arrows illustrate that it is possible to scroll up and down between the menus. Scrolling to the right makes it possible to enter a value. Set the value scrolling up (+) or down (-) to set the value higher or lower accordingly. Confirm by pressing ok. (2) A letter combination for easy reference in connection with service work will appear in the top right corner of the display. 110007941 4 Software Manual 3. Modes 3.1 Power On The very first time the unit is switched on, we recommend setting date and time in the Setup menu, settings, display EP. If date and time is not set, date and time will count from the pre-set default date and time. EP Date & time 2006-01-01 12:00 Set date and time using navigation buttons. Set date & time 2006-01-01 12:00 Confirm by pressing OK button. 3.2 Standby The start up display will look as the one below. HP ECOLAB LP Hybrid 12:00:00 Display for SB model with High- and Low pressure - Select either HP or LP using arrows up & down. 110007941 5 Software Manual 3.3 Run Mode 3.3.1 Single Booster with high and low pressure The following screen displays will appear when the unit is in Run Mode. SP HIGH (25 bar) P=0 BAR T=0 °C Screen display for High pressure unit in Run Mode. Scroll down to return to STANDARD pressure. HP SP STANDARD (25 bar) P=0 BAR T=0 °C SP LOW (12 bar) P=0 BAR T=0 °C Screen display STANDARD pressure. Scroll up to choose HP and scroll down to choose LP. Screen display for Low Pressure unit in Run Mode. Scroll up to return to STANDARD pressure. Please note that you will remain in HIGH or LOW pressure Run Mode until otherwise is selected. 110007941 6 Software Manual 3.4 Power Off When the unit is off the display will only show a small dot in the top right corner. In Off mode it is possible to access all menus without the pump running by pressing the OK button on the panel. Dot is equivalent to the OK confirm button on the panel. 3.5 Error/Warning ERROR WARNING In case of an error, " ERROR" will appear on the display screen. Press the OFF button to switch of unit. If the error remains when the unit is switched ON again, please Press right arrow to see current error. In case of a warning, "WARNING" will appear on the display screen. When a warning is detected the machine will either stop or run with limited performance until the cause of the warning has been improved (eg. inlet pressure). To see further error/warning list and possible cause and remedy go to section 5.2. 110007941 7 Software Manual 4. Main Menus The control panel contains the below main menu screen displays. Scroll between the menus using the navigation buttons. Each main menu contains submenus which will be described subsequently. A i Info B Errors C Setup R Readings 110007941 8 Software Manual 5. Overview of Main- and Sub-menus 1. Info (A) 1 Counters total (AA) 2 Counters trip (AB) 3 Service center(AD) 4 Machine info (AE) 2. Errors (B) 3. Setup (C) (default password 6802) 1 Password (CA) 2 Settings (E) Post run time (ED) Dry run level (EE) Standard pressure (ER) High pressure (EA) Low pressure (EB) Startup method (EY) Pressure start level(EX) Startup delay (EW) Quick Start level (EC) Auto off delay (EZ) Accelleration time (EU) Date & Time (EP) Service text (EJ) Inverter power (EO) Backlight intensity (EI) Display contrast (EV) User password (EL) Standard settings (EK) 3 Languages & units (F) Language (FA) Units (FB) 4 Supply Tank (H) Tank control (HA) LLA Detect Delay (HB) 5 Communication (I) Firmware Upgrade by cable (IC) Firmware Upgrade by infrared (ID) 6. I/O Settings (J) Output 1 (JA) Output 2 (JB) Input (JC) 7. Installation (K) Install password (KA) 8 Resets (D) Reset trip counters(DA) 4. Readings (R) Pump state (RA) Outlet pres. (RB) Water temp (RC) Supply pressure (RD) Flow Status (RF) 110007941 9 Software Manual 5.1 Info Menu Please note that the Info menu is only for display all data must be typed in via the setup menu! A i Info AA Counters total TOTAL AAA Power 0kWh Hours 0h Displays accumulated consumption of power and operation hours. AB Counters trip TRIP ABA Power 0kWh Hours 0h Displays accumulated consumption of power and operation hours.To reset the trip counter go to the setup menu. AD Service center SERVICE ADA Enter TEXT HERE Displays name and tel. no. of service technician. AE Machine info INFO AEA SW ID:5.02 5-14 HW ID:HYBRID CT ID:1.01 This display view is only ment as an example, SW ID and CT ID shows the current SW version. Displays Software version and Pump size, machine configuration and inverter software version. 110007941 10 Software Manual 5.2 Errors Menu CAUSE & REMEDY Example of Error log screen display: All error occurrences will be stamped with date and time. E indicates Error number. P indicates Pump number. E0\P1 2006-01-01 C1 Inverter Error BA 12:00 E0\P1 2006-01-01 C1 Inverter Error BA 12:00 The error log stores up to 1000 occurrences. When max. memory is reached, the errors will be deleted according to "First in" First out" principle. 5.2.1 Error List Error Cause Remedy C1 Inverter Error 1. Frequency inverter in error state 1. Switch off the power on the service switch. Wait 180 sec. Switch on the unit again. If error still occurs, please contact your local service technician. C2 Low Supply 1. Insufficient water supply Pressure 1. Secure sufficient water supply pressure. 2. Check inlet filter for impurities/rinse filter 3. Contact your local service technician. C3 High Water Temp. 1. Water pump top temperature is above 80° 2. Water consumption is too low (pump column has been overheated) 1. Lower the inlet water temp. (max 70°C) 2. Secure sufficient water consumption 3. Contact your local service technician. C4 High Motor Temp. 1. Insufficient cooling of motor 2. The ambient temperature is above 40° 1. Secure that all air channels are open and not blocked by impurities 2. Lower ambient temperature C5 High Supply 1. Water inlet temperature is above 70° Temp. 1. Lower the water temp. (max 70°C) 2. Contact your local service technician. C6 Low Sensor 1. Voltage supply for sensors too low Supply Voltage 1. Press "off" button 2. If error reoccurs, contact your local service technician. C7 No Response 1. No communication between display and control Error board 1. Contact your local service technician. C8 Low Tank Level 1. Insufficient water supply 2. Water supply valve not open 1. Check correct water supply 2. Secure suffcient air supply to valve 3. Contact your local service technician. C9 High Tank Level 1. Water supply valve not closed 1. Secure sufficient air supply to the valve. 2. Contact your local service technician. C11 Warning Cri. Inlet press. 1. Insufficient water supply 1. Secure suffcient water supply or re- 2. Booster will return to standby mode after 20 sec. If duce consumption this error occurs 3 times within 20 min. 2. Check inlet filter for impurities/rinse Error C2 occurs. filter 3. Contact your local service technician. C13 Warning Low inlet press. 1. Insufficient water supply. The machine will keep on working as always, but the maximum speed of the pump will be reduced until sufficient inlet pressure is present. 1. Secure sufficient water supply or reduce consuption 2. Check inelt filter for impurities/Rinse filter 110007941 11 Software Manual C14 Warning leakage start 1. Booster start condition changed to flow, due to leakage in pipe C20 Low Sensor 1. Pressure signal from pumptop sensor, Signal P-Pump- out of range top C21 Low Sensor 1. Temparature signal from pumptop, sensor, Signal T-Pump- out of range top C22 Low Sensor 1. Pressure signal form inlet sensor, Signal P-Inlet out of range C23 Low Sensor 1. Temperature signal from inlet sensor, out of range Signal T-Inlet C24 Low Sensor 1. Signal from block sensor, out of range Signal block C25 Low Sensor 1. Signal from flow sensor, out of range Signal flow C30 High Sensor 1. Pressure signal from pumptop sensor, Signal P-Puump- out of range top C31 High Sensor 1. Temperature signal from pumptop sensor, Signal T-Pump- out of range top C32 High Sensor 1. Pressure signal from inlet sensor, out of range Signal P-Inlet C33 High Sensor 1. Temperature signal from inlet sensor, out of range Signal T-Inlet C34 High Sensor 1. Signal from block sensor, out of range Signal block C35 High Sensor 1. Signal from flow sensor, out of range Signal flow C40 Sensor Load 1. Supply voltage for pumptop sensor too low. Pumptop Sensor 2. Pumptop sensor using too much current C41 Sensor Load 1. Supply voltage for inlet sensor too low Inlet sensor 2. Inlet sensor using too much current C42 Sensor Load 1. Supply voltage for block sensor too low Block sensor 2. Block sensor using too much current C43 Sensor Load 1. Supply voltage for flow sensor too low Flow sensor 2. Flow sensor using too much current C44 Chemistry 1. Chemistry can almost empty can low C45 Inverter Module temp. 1. Water consumption too high 2. Ambient temperature too high" C46 Inverter Board temp." 1. Water consumption too high 2. Ambient temperature too high 3. Load at Board high" 1. Check for leakage in pipe system. 2. Press "off" button 3. Contact your local service technician. 1. Press "off" button 2.Contact your local service technician. 1. Press "off" button 2. Contact your local service technician. 1. Press "off" button 2. Contact your local service technician. 1. Press "off" button 2. Contact your local service technician. 1. Press "off" button 2. Contact your local service technician. 1. Press "off" button 2.Contact your local service technician. 1. Press "off" button 2. Contact your local service technician. 1. Press "off" button 2. Contact your local service technician. 1. Press "off" button 2. Contact your local service technician. 1. Press "off" button 2. Contact your local service technician. 1. Press "off" button 2. Contact your local service technician. 1. Press "off" button 2. Contact your local service technician. 1. Press "off" button 2. Contact your local service technician. 1. Press "off" button 2. Contact your local service technician. 1. Press "off" button 2. Contact your local service technician. 1. Press "off" button 2. Contact your local service technician. 1. Replace or refill selected chemistry to can 1. Lower the load for inverter 2. Lower the ambient temperature" 1. Lower the load for inverter 2. Lower the ambient temperature 3. lower the load at board" 110007941 12 Software Manual 5.3 Setup Settings The Setup Main menu contains the below submenus, which will be described subsequently. C Setup CA Password 0000 E S Settings Password Note: Default user password is 6802. Enter the settings menu to change the default password. To avoid unintended access to the system the your local service technician. can insert a blocking preventing access to the password controlled menus. F L Languages & units H Supply tank I PC Communication J I/O Settings K Installation D R Reset 110007941 13 Software Manual 5.3.1 Settings E S Settings ED Post run Time: 20 sec. Post run EDA + OK - Time: 20 sec. Set Post run time. EE Dry run level: 0.5 bar Dry run EEA + OK - level: 0.5 bar Set dry run level. ER Standard pressure: 25 bar Standard ERA + OK - pressure: 25 bar Set standard pressure. EA High High EAA + OK - pressure: 25 bar pressure: 25 bar Set high pressure. EB Low pressure: 12 bar Set low pressure. EY Startup Method: Pressure Low EBA + OK - pressure: 12 bar EYA + OK - Set Startup Method: Pressure EX Pressure Start Level: 8 bar EXA + OK - Set Pres. Start Level: 8 bar EW Startup Delay:10 sec EWA + OK - Set Startup Delay: 10 sec. EC Quick start level: Off Quick start level: Off ECA + OK - 110007941 14 Software Manual 110007941 Software Manual EZ Autooff Delay:OFF EZA + OK - Set auto off Delay: OFF EU Accelleration Ramp: 3 sec Set Acc. EUA + OK - Ramp: 3 sec Date & time 2006-01-01 EP 12:00 Set date & time 2006-01-01 12:00 Set date and time SERVICE EJ Enter TEXT HERE SERVICE EJA + OK - Enter TEXT HERE Enter name and tel. no of Your local service technician. EO Inverter power: 11000W Inverter EOA + OK - power: 11000W Set rated power of frequency inverter EI Backlight intensity: 75 % Backlight EIA + OK - intensity: 75 % Set the backlight intensity. EV Display Contrast:8 EVA + OK - Set display Contrast: 8 EL User Password: 6802 ELA Password 6802 Create new user password (default 6802). EK Standard settings Reset? EKA OK Reset to standard factory settings. 15 5.3.2 Language & Units F L Languages & units FA Language: English FB Units: Metric 5.3.3 Supply tank H Supply tank HA Tank Control: OFF HB LLA Detect Delay: 3 sec FAA + OK - Language: English Units: Imperial FBA + OK - Tank HAA + OK - Control: OFF HBA + OK - LLA Detect Delay: 3 sec 5.3.4 Communication* I PC Communication IC Firmware upgrade by cable ID Firmware upgrade by infrared ICA OK Confirm Firmware Upgrade ? Upgrade Ready Power Cycle and Start PC App. IDA OK Confirm Firmware Upgrade ? Upgrade Ready Power Cycle and Start PC App. *For the use of authorized Your local service technician only. 110007941 16 Software Manual 5.3.5 I/O Settings J I/O Settings JA Output 1 Cfg: None Output 1 JAA + OK - Cfg: None JB Output 2 Cfg: None JBA + OK - Set Output 2 Cfg: None JC Input Cfg:None Set Input Cfg: None JCA + OK - Output 1 options: · None No function · Error Active if an error are detected · Run/Stop Active if booster is running and not active when it is stopped. · Standby /off - active if booster is running or in standby. Output 2 options: · None No function · Delay start Gives a signal at this port, before starting the pump. The length of the delay is set in the settings menu, startup delay. This function could for instance be used to secure start up of prepressure pump before starting the unit. Input · · · · None No function Release unit unable to start before this signal is present. Setpoint Output pressure is controlled by external voltage source. Chem. Low - Low level in chemistry can 110007941 17 Software Manual 5.3.6 Installation K Installation * For the use of authorised Your local service technician only. 5.3.7 Reset D R Reset DA Reset trip counters? Reset? DAA OK 5.4 Readings R Readings RA Pump state 82Hz RB Outlet pres. 24 bar RC Water temp. 29°C RD Supply pressure 2.5 bar RF Flow status No Flow 110007941 18 Software Manual 6. Upgrade Firmware Upgrading from software 5.02 or higher. 6.1 Upgrade display using USB Cable 1. Connect USB cable (Item No. 110007947) to PC USB port (Remove other USB cables connected to PC) 2. Connect Display cable to USB cable 3. In the menu go to, Setup->"password"->Communication-> Firmware upgrade by cable- >Confirm Firmware upgrade and press "OK" 4. Display should now be looking like this: Upgrade Ready Power Cycle and Start PC App. 5. Disconnect display from usb cable and connect it again (Power cycle) 6. Make sure the Green "ON" led and the red "OFF" led at the display is both on, display is blank 7. Startup PC program FWU200.exe (can be downloaded from Nilfisk Food website) 8. Window should be looking like this 9. Press "Browse" button 10. Select the file you will use for upgrade. Software File can be downloaded from Nilfisk Food website. The name of the file should end with ".hex". Ex V5.14_SB_DISP.hex 11. When the file is located press "Open" in browser window 12. The file name will now be written in file text line 110007941 19 Software Manual 13. Press UPGRADE button in FWU 200 tool 14. After a short while the FWU tool should start upgrading, the upgrade button should turn Yellow and change to "RUNNING" 15. The progress bar "Program" must go to the end before the upgrade is complete (less than 1 minute) 16. When the upgrade is complete the FWU tool should be looking like this, Button turns Green and text changes to "DONE/NEW" 17. Now the display is upgraded 18. To verify software version in display, in the menu go to, Info->Machine info 19. Here you will find display software version and control software version. SW ID "Display software", HW ID "type of device", CT ID Controller board software(if display is not connected to a control board, control software will be 0/300) 110007941 20 Software Manual 6.2 Upgrade display using IrDA Cable 1. Connect power to equipment 2. In the menu go to, Setup->"password"->Communication-> Firmware upgrade by Infrared- >Confirm Firmware upgrade and press "OK" 3. Display should now be looking like this: Upgrade Ready Power Cycle and Start PC App. 4. Turn Off equipment and turn it on again (Power cycle) 5. Make sure the All three led's are on (Green "ON", red "ERROR" and red "OFF") and the display is blank 6. Connect Irda module (Item No. 110001558) to PC USB port 7. Place Irda module on display module like this 8. Startup PC program FWU200.exe (can be downloaded from Nilfisk Food website) 9. Window should be looking like this 10. Press "Browse" button 11. Select the file you will use for upgrade. Software File can be downloaded from Nilfisk Food website. The name of the file should end with ".hex". Ex V4.14_SB_DISP.hex 12. When the file is located press "Open" in browser window 13. The file name will now be written in file text line 110007941 21 Software Manual 14. Press UPGRADE button in FWU 200 tool 15. After a short while the FWU tool should start upgrading, the upgrade button should turn Yellow and change to "RUNNING" 16. The progress bar "Program" must go to the end before the upgrade is complete (less than 1 minute) 17. When the upgrade is complete the FWU tool should be looking like this, Button turns Green and text changes to "DONE/NEW" 18. Now the display is upgraded 19. To verify software version in display, in the menu go to, Info->Machine info 20. Here you will find display software version and control software version. SW ID "Display software", HW ID "type of device", CT ID Controller board software(if display is not connected to a control board, control software will be 0/300) 110007941 22 Software Manual 6.3 Upgrade Inverter 1. Power off unit using service switch (wait for unit to discharge approximately 5 min.) 2. Open Inverter box 3. Disconnect the Display cable connected to either of the two modbus terminals 4. Connect the usb cable (110007946) to either one of the modbus connectors 5. Connect usb cable to PC 6. Power on inverter by using service switch (AWARE OF HIGH VOLTAGE IN INVERTER!) 7. Start up Firmware upgrade program (Can be downloaded from Nilfisk FOOD web) 8. Click browse to select upgrade file *.hex (Can be downloaded from Nilfisk FOOD web) 9. Click in Serial port up/down to select the com port for USB cable, if comport is not showing press "refresh" button 10. If necessary change inverter ID to match Inverter ID, Default is 1 11. Press Upload Firmware, and wait for progress bar to reach the end and turn green 12. The progress bar will start moving 110007941 23 Software Manual 13. Power off unit using service switch (wait for unit to discharge approximately 5 min.) 14. Disconnect the usb cable from inverter 15. Connect the display to modbus connector again 16. Mount the lit of the inverterbox 17. Turn unit back on. 110007941 24 Software Manual No.: 110007941D 05/2022 Printed in Denmark