User Guide for valuetesters models including: TKP-25-PP Line Paddle Wheel Flow Meter Sensor, TKP-25-PP, Line Paddle Wheel Flow Meter Sensor, Wheel Flow Meter Sensor, Flow Meter Sensor, Meter Sensor
Safety Information De-pressurize and vent system prior to installation or removal Confirm chemical compatibility before use DO NOT exceed maximum temperature or pressure specifications ALWAYS wear safety goggles or face-shield during installation and/or service DO NOT alter product construction Warning | Caution | Danger Indicates a potential hazard.
File Info : application/pdf, 12 Pages, 1.81MB
DocumentDocumentTruflo® -- TKP | TK3P Series (V1)
In-Line Paddle Wheel Flow Meter Sensor
Quick Start Manual
Read the user's manual carefully before starting to use the unit. Producer reserves the right to implement changes without prior notice.
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Truflo® -- TKP | TK3P Series (V1)
In-Line Paddle Wheel Flow Meter Sensor
Safety Information
De-pressurize and vent system prior to installation or removal Confirm chemical compatibility before use DO NOT exceed maximum temperature or pressure specifications ALWAYS wear safety goggles or face-shield during installation and/or service DO NOT alter product construction
Warning | Caution | Danger
Indicates a potential hazard. Failure to follow all warnings may lead to equipment damage, injury, or death.
Note | Technical Notes
Highlights additional information or detailed procedure.
Personal Protective Equipment (PPE)
Always utilize the most appropriate PPE during installation and service of Truflo® products.
Pressurized System Warning
Sensor may be under pressure. Take caution to vent system prior to installation or removal. Failure to do so may result in equipment damage and/or serious injury.
Please ensure that the Instruments are not to be subject to water hammer or pressure spikes! Always Pressure Test System with H2O Prior to Initial Start-Up
Before installation be certain the appropriate instrument has been selected considering operating pressure, full scale pressure, wetted material requirements, media compatibility, operating temperature, vibration, pulsation, desired accuracy and any other instrument component related to the service application including the potential need for protective attachments and/or special installation requirements. Failure to do so could result in equipment damage, failure and/or personal injury. Ensure only qualified personnel are permitted to install and maintain this instrument.
Pressurize System Warning
Sensor may be under pressure, take caution to vent system prior to installation or removal. Failure to do so may result in equipment damage and/or serious injury.
Please Ensure Full Pipe
TK Series can be installed in a horizontal or vertical direction. Please ensure enough length of straight pipe to avoid intensified turbulent flow that can effect readings.
Min 10x Pipe Diameters Upstream 3x Pipe Diameters Downstream (See Page 11)
A Bag Filter or Y Strainer Filtering Device upstream to Avoid the Paddle Wheel from being damaged by the solids or fibers - max 10% Particle Size - Not to Exceed .5mm Cross Section or Length. Please do not flush the pipe after the Flow Meter is installed with compressed air this may damage the ceramic shaft and will void warranty.
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Truflo® -- TKP | TK3P Series (V1)
In-Line Paddle Wheel Flow Meter Sensor
Product Description
TKP
The TK Series in-line plastic paddle wheel flow meter has been engineered to provide long-term accurate flow measurement in tough industrial applications.
The paddle wheel assembly consists of a engineered Tefzel® paddle and micro-polished zirconium ceramic rotor pin and bushings. High performance Tefzel® and Zirconium materials have been selected due to their excellent chemical and wear resistant properties.
M12 Quick Connection
Rotates 360º
True Union Design High Impact Enclosure
Bright LED Display (Flow)
New ShearPro® Design ? Contoured Flow Profile ? Reduced Turbulence = Increased Longevity ? 78% Less Drag than Old Flat Paddle Design*
*Ref: NASA "Shape Effects on Drag"
Tefzel® Paddle Wheel ? Superior Chemical and Wear Resistance vs PVDF
TK3P
Flanged Connection
316 Stainless Steel
Sanitary Connection
Zirconium Ceramic Rotor | Bushings
? Up to 15x the Wear Resistance vs Regular Ceramic ? Integral Rotor Bushings Reduce Wear
and Fatigue Stress
ShearPro® Through-Pin Design
? Eliminates Finger Spread ? No Lost Paddles ? Increased Temp. Rating ? 360° Housing Protects Rotor
vs. Flat Paddle
Finger Spread = LOST Unprotected Rotor
TKP
Thermal Plastic
vs. Competitor `A'
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TK3P
316 SS
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Truflo® -- TKP | TK3P Series (V1)
In-Line Paddle Wheel Flow Meter Sensor
Technical Specifications
General
Operating Range
0.3 to 33 ft/s
0.1 to 10 m/s
Pipe Size Range
¼ to 4" **
DN08 to DN100
Linearity
±0.5% of F.S @ 25°C | 77°F
Repeatability
±0.5% of F.S @ 25°C | 77°F
Fluid
Water or Chemical Liquid-Viscosity Range: .5-20 centistokes
Flow Velocity
10 m/s max.
Low Cut
0.3 m/s min.
Operating Pressure
150 Psi (10 Bar) @ Ambient Temp |Non-Shock
Range Ability
10 : 1
Response Time
Real Time
Flow Total Meter
Range = 0~999999 ; Unit = Gallon or Liter or Ton (KL) Selectable
Repeatability
Range = 0.0~999.9 ; Unit = GPM or LPM or CMH Selectable
Accuracy
± 0.5% of F.S. @ 25°C
Wetted Materials
Sensor Body
PVC (Dark) | PP (Pigmented) | PVDF (Natural) | 316 SS
O-Rings
FKM | EPDM* | FFKM*
Rotor Pin | Bushings
Zirconium Ceramic | ZrO2
Paddle | Rotor
ETFE Tefzel®
Electrical
Frequency
49 Hz per m/s nominal
15 Hz per ft/s nominal
Supply Voltage
9 to 30 VDC ±10% regulated
Supply Current
<1.5 mA @ 3.3 to 6 VDC
<20 mA @ 6 to 24 VDC
Max. Temperature/Pressure Rating Standard and Integral Sensor | Non-Shock
PVC
180 Psi @ 68°F | 40 Psi @ 140°F
12.5 Bar @ 20°C | 2.7 Bar @ 60°C
PP
180 Psi @ 68°F | 40 Psi @ 190°F
12.5 Bar @ 20°C | 2.7 Bar @ 88°C
PVDF
200 Psi @ 68°F | 40 Psi @ 240°F
14 Bar @ 20°C | 2.7 Bar @ 115°C
316 SS
200 Psi @ 180°F | 40 Psi @ 300°F
14 Bar @ 82°C | 2.7 Bar @ 148°C
Operating Temperature
PVC PP PVDF 316 SS
32°F to 140°F -4°F to 190°F -40°F to 240°F -40°F to 300°F
0°C to 60°C -20°C to 88°C -40°C to 115°C -40°C to 148°C
Outputs
NPN Pulse | RS485
Display
LED | Flow Rate + Flow Totalizer
Standards and Approvals
UL | CE | FCC | RoHS Compliant See Temperature and Pressure Graphs for more information
*Optional ** ¼" - " SS Only
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Truflo® -- TKP | TK3P Series (V1)
In-Line Paddle Wheel Flow Meter Sensor
Exploded View TKP Series
1 2
7
5
6
8
3 4
1
PC Cover
2
TKP Controller
3
Rotor Assembly
4
Body - PVC | PP | PVDF
5
Rotor Pin
6
Rotor Bushing
7
ShearPro® Paddle Wheel
8
Reinforced Inserts
2"
1/2" Same Controller | Rotor Assembly for All Sizes
Wiring Diagram
TKP Flow Meter Output Circuit
Brown Black White Yellow Grey Blue
+VDC
Load
Pulse (NPN)
Load
Pulse (NPN)
+
RS-485 Special Option
0V
Brown +10 - 30 VDC
Blue -VDC
White
Pulse Output NPN
Yellow RS485A Grey RS485B Black Pulse Output NPN
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Truflo® -- TKP | TK3P Series (V1)
In-Line Paddle Wheel Flow Meter Sensor
Programming
STEPS
1
Home Screen
+F
3 Sec.
2
Password
3
Units of Flow
4
K Factor
Select/Save/Continue
F
Move Selection Left
DISPLAY
OPERATION
Home Screen
Change Digit Value
Factory Default: Lk = 10 Otherwise meter will enter Lockout Mode* Press / to change Press to save
Range: 0 ~ 2 Ut.0 = Liter | Ut.1 = Gallon (Factory Default) | Ut.2 = Kiloliters
Enter K Factor Value Refer to Page 9 for K-Factor Values
Totalizer Reset
STEPS
1
Home Screen
+
3 Sec.
2
Totalizer Reset
DISPLAY
Home Screen
OPERATION
Totalizer Value will Reset to Zero
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Truflo® -- TKP | TK3P Series (V1)
In-Line Paddle Wheel Flow Meter Sensor
Setting Output Limits
STEPS
1
Home Screen
Select/Save/Continue
F
Move Selection Left
DISPLAY
OPERATION
Home Screen
Change Digit Value
Current Value (CV) Set Value (SV)
2 Flow Rate Pulse Relay Output
Flow Rate Pulse Relay Output (OP1) Limit CV : Current Flow Rate Value SV : Flow Rate Pulse Relay Output Set Value Note: Refer Relay Mode Selection (Pg 6)
3 Totalizer Pulse Relay Output
Totalizer Pulse Relay Output (OP2) Limit CV : Current Totalizer Value SV : Totalizer Pulse Relay Output Set Value Note: Refer Pulse Output Control Settings (Pg 8)
Wiring
Flow Rate Pulse Relay Output
Set "Con F/E/r/c" in Pulse Output Control*
Wire Color Brown White Blue
Description + 10~30VDC Flow Rate Pulse Output (OP1)
-VDC
* SSR - Solid State Relay
Totalizer Pulse Relay Output
Set "Con n" in Pulse Output Control*
Wire Color Brown Black Blue
Description + 10~30VDC Totalizer Pulse Output (OP2)
-VDC
Output to Flow Display
Set "Con F" in Pulse Output Control*
Wire Color Brown Black Blue
Description + 10~30VDC Paddle Pulse
-VDC
One Pulse/Gallon Output
Set "Con E" in Pulse Output Control*
Wire Color Brown Black Blue
Description + 10~30VDC Pulse Output
-VDC
One Pulse/Gal + Flow Rate Pulse Relay Output
Set "Con E" in Pulse Output Control*
Wire Color Brown Black White Blue
Description + 10~30VDC Pulse Output (1 Pulse/Gal) SSR (Flow Rate)
-VDC
* Refer Pulse Control Programmming, Page 8
Note: Refer to 'Relay Mode Selection' on Page 8 to configure the relay output as needed.
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Truflo® -- TKP | TK3P Series (V1)
In-Line Paddle Wheel Flow Meter Sensor
Pulse Control Programming
Select/Save/Continue
F
Move Selection Left
STEPS
DISPLAY
1
Home Screen
3 Sec.
Home Screen
OPERATION
Change Digit Value
2
Pulse Output Control
3 OP2 Auto Reset Time Delay
Con = n : OP2 Manual Reset (When Totalizer = Set Value (SV)) Con = c | r : OP2 Auto Reset after (t 1) Secs Con = E : One Pulse/Gal (Default) Con = F : Paddle Pulse -- Frequency Max 5 KHz (For TVF)
Range: 0 ~ 999.99 Secs (Displayed only when Con r | Con c is selected)
4
Relay Setting
5
Hysteresis
6 OP1 Power On Time Delay
Range: 0 ~ 3 ALt = 0 (Default) Refer to Relay Mode Selection
Range: 0.1 ~ 999.9 HyS = 1 (Default) (Hysteresis is a buffer around the Programmed Set Point)
Range: 0 ~ 9999 Secs t2 = 20 Sec (Default)
7
MODBUS Configuration
Communication Configuration 8n1 : 8 bit Non Parity (Default) 8o1 : 8 bit Odd Parity 8E1 : 8 bit Even Parity
8n2 : 8 bit Non Parity 7o1 : 7 bit Odd Parity 7E1 : 7 bit Even Parity
Relay Mode Selection
ALt No.
Description
ALt = 0 CV SV -- Relay ON | CV < [SV - Hys] -- Relay OFF
ALt = 1 CV SV -- Relay ON | CV > [SV + Hys] -- Relay OFF
ALt = 2 [SV + Hys] CV [SV - Hys] -- Relay ON : CV > [SV + Hys] or CV < [SV - HyS] -- Relay OFF
ALt = 3 [SV + Hys] CV [SV - Hys] -- Relay OFF: CV > [SV + Hys] or CV < [SV - HyS] -- Relay ON
Hys = Hysteresis -- Acts like a buffer ± around (OP1) pulse output
CV: Current Value (Flow Rate) | SV = Set Value
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Truflo® -- TKP | TK3P Series (V1)
In-Line Paddle Wheel Flow Meter Sensor
Temperature | Pressure Graphs | Non-Shock
Note: The Pressure/Temperature graphs are specifically for the Truflo® Flow Meter Sensors. During system design the specifications of all components must be considered.
= PVC
Bar Psi 15.2 220
13.8 200
12.4 180
11.0 160
9.7 140
8.3 120
6.9 100
5.5 80
4.1 60
2.8 40
1.4 20
00
ºF 68
104
ºC 20
40
= PP
140
175
60
80
= PVDF
212
248
100
120
K-Factor
Size ¼" " ½" ¾" 1" 1½" 2" 3" 4"
LPM 547 300 127.6 81.8 55.1 18.8 10.2 4.7 2.1
GPM 2079 1140 484.9 310.8 209.4 71.4 38.8
18 8
K-Factor is Pre-Programmed
Model Selection
Min/Max Flow Rates
Pipe Size (O.D.)
DN08 DN10 DN15 DN20 DN25 DN40 DN50 DN65 DN80 DN100
(¼") (") (½") (¾") (1") (1½") (2") (2½") (3") (4")
LPM | GPM 0.3m/s min.
0.6 | 0.16 1.8 | 0.48 3.5 | 1.0 5.0 | 1.5 9.0 | 2.5 25.0 | 6.5 40.0 | 10.5 60.0 | 16.0 90.0 | 24.0 125.0 | 33.0
LPM | GPM 10m/s max.
12 | 3 50 | 13 120 | 32 170 | 45 300 | 79 850 | 225 1350 | 357 1850 | 357 2800 | 739 4350 | 1149
SS Only SS Only
Size ½" ¾" 1" 1 ½" 2" 3" 4"
PVC
End Connections Sch 80 Soc Sch 80 Soc Sch 80 Soc Sch 80 Soc Sch 80 Soc Flanged Flanged
Size ½" ¾" 1" 1 ½" 2" 3" 4"
PP
End Connections NPT NPT NPT NPT NPT
Flanged Flanged
Part Number TKP-15-P TKP-20-P TKP-25-P TKP-40-P TKP-50-P TKP-80-P TKP-100-P
Part Number TKP-15-PP TKP-20-PP TKP-25-PP TKP-40-PP TKP-50-PP TKP-80-PP TKP-100-PP
Size ½" ¾" 1" 1 ½" 2"
PVDF
End Connections NPT NPT NPT NPT NPT
Part Number TKP-15-PF TKP-20-PF TKP-25-PF TKP-40-PF TKP-50-PF
Size ¼" " ½" ¾" 1" 1 ½" 2" 3" 4"
316 SS
End Connections NPT NPT NPT NPT NPT NPT NPT NPT NPT
Part Number TK3P-08-SS TK3P-10-SS TK3P-15-SS TK3P-20-SS TK3P-25-SS TK3P-40-SS TK3P-50-SS TK3P-80-SS TK3P-100-SS
PVC Socket Ends (Std) Note:
PP/PVDF NPT Ends (Std)
Add 2nd Suffix (seals): FKM (std, no suffix required) -E EPDM Seals -K FFKM | Kalrez® Seals
Add 1st Suffix (end connection): -T NPT End Connectors (on PVC) -B Butt Fusion End Connections for PP or PVDF -F Flange ANSI 150lb - Consult Factory
316SS PC
PVC
PP PVDF
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Truflo® -- TKP | TK3P Series (V1)
In-Line Paddle Wheel Flow Meter Sensor
Dimensions
L 2.2
Pipe Size L (inch) D (inch) C (inch)
½" DN (15) ¾" DN (20) 1" DN (25) 1½" DN (40) 2" DN (50)
5.48 6.12 6.76 7.66 8.40
1.07 1.36 1.68 2.33 2.86
1.61 2.08 2.36 3.26 4.33
1.8
1.85
C
Procedure to Rotate Display
1
Flow Meter & Transmitter
OP2
FTM
OP1
GPM
2
D
Flow Meter & Transmitter
OP2
FTM
OP1
GPM
C
3
OP2
FTM
OP1
GPM
Using an allen key loosen the 2 screws located on either side of the display.
Pull the Screws | Do Not Remove!
4
5
6
Lift the Display.
Flow Meter & Transmitter OP2 FTM OP1 GPM F
Flow Meter & Transmitter OP2 FTM OP1 GPM F
Flow Meter & Transmitter OP2 FTM OP1 GPM F
Rotate Display 90°.
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Lower Display.
Tighten Allen Screws | Snug Tight Do Not Over-Tighten!
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Truflo® -- TKP | TK3P Series (V1)
In-Line Paddle Wheel Flow Meter Sensor
Installation Position
10x
3x
CORRECT
INCORRECT
10x
CORRECT
3x
CORRECT
INCORRECT
10x
3x
INCORRECT
CORRECT
10x
3x
INCORRECT
Please Ensure Full Pipe
TK Series can be installed in a horizontal or vertical direction. Please ensure enough length of straight pipe to avoid turbulence that can effect readings.
Note: Min 10x Pipe Diameters Upstream 3x Pipe Diameters Downstream.
A Plastic Basket Strainer, Bag Filter or Y Strainer Filtering Device upstream to Avoid the Paddle Wheel from being damaged by the solids or fibers - max 10% Particle Size - Not to Exceed .5mm Cross Section or Length. Please do not flush the pipe after the Flow Meter is installed with Compressed Air this may damage the ceramic shaft and will Void Warranty.
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Truflo® -- TKP | TK3P Series (V1)
In-Line Paddle Wheel Flow Meter Sensor
Warranty, Returns and Limitations
Warranty
Icon Process Controls Ltd warrants to the original purchaser of its products that such products will be free from defects in material and workmanship under normal use and service in accordance with instructions furnished by Icon Process Controls Ltd for a period of one year from the date of sale of such products. Icon Process Controls Ltd obligation under this warranty is solely and exclusively limited to the repair or replacement, at Icon Process Controls Ltd option, of the products or components, which Icon Process Controls Ltd examination determines to its satisfaction to be defective in material or workmanship within the warranty period. Icon Process Controls Ltd must be notified pursuant to the instructions below of any claim under this warranty within thirty (30) days of any claimed lack of conformity of the product. Any product repaired under this warranty will be warranted only for the remainder of the original warranty period. Any product provided as a replacement under this warranty will be warranted for the one year from the date of replacement.
Returns
Products cannot be returned to Icon Process Controls Ltd without prior authorization. To return a product that is thought to be defective submit a customer return (MRA) request form and follow the instructions therein. All warranty and non-warranty product returns to Icon Process Controls Ltd must be shipped prepaid and insured. Icon Process Controls Ltd will not be responsible for any products lost or damaged in shipment.
Limitations
This warranty does not apply to products which: 1. are beyond the warranty period or are products for which the original purchaser does not follow the warranty procedures
outlined above; 2. have been subjected to electrical, mechanical or chemical damage due to improper, accidental or negligent use; 3. have been modified or altered; 4. anyone other than service personnel authorized by Icon Process Controls Ltd have attempted to repair; 5. have been involved in accidents or natural disasters; or 6. are damaged during return shipment to Icon Process Controls Ltd
Icon Process Controls Ltd reserves the right to unilaterally waive this warranty and dispose of any product returned to Icon Process Controls Ltd where: 1. there is evidence of a potentially hazardous material present with the product; 2. or the product has remained unclaimed at Icon Process Controls Ltd for more than 30 days after Icon Process Controls Ltd
has dutifully requested disposition.
This warranty contains the sole express warranty made by Icon Process Controls Ltd in connection with its products. ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The remedies of repair or replacement as stated above are the exclusive remedies for the breach of this warranty. IN NO EVENT SHALL Icon Process Controls Ltd BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND INCLUDING PERSONAL OR REAL PROPERTY OR FOR INJURY TO ANY PERSON. THIS WARRANTY CONSTITUTES THE FINAL, COMPLETE AND EXCLUSIVE STATEMENT OF WARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ON BEHALF OF Icon Process Controls Ltd. This warranty will be interpreted pursuant to the laws of the province of Ontario, Canada.
If any portion of this warranty is held to be invalid or unenforceable for any reason, such finding will not invalidate any other provision of this warranty.
by
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