Blauberg Ventilatoren GmbH
User Manual for BLAUBERG models including: S30, S30 Automatic Control System, Automatic Control System, Control System, System
S30, S31, S32 4 www.blaubergventilatoren.de The automatic control system is designed for controlling ventilation systems of various configurations.
File Info : application/pdf, 20 Pages, 3.96MB
DocumentDocumentAUTOMATIC CONTROL SYSTEM S30 (KVENT, TH-TUNE) S31 (KVENT) S32 (KVENT, PGDE) EN USER'S MANUAL www.blaubergventilatoren.de S30, S31, S32 CONTENTS Safety requirements..................................................................................................................................................................... 3 Purpose ............................................................................................................................................................................................... 4 Technical data ................................................................................................................................................................................. 5 Installation and set-up................................................................................................................................................................ 6 Control ................................................................................................................................................................................................ 8 This user's manual is a main operating document intended for technical, maintenance, and operating staff. The manual contains information about purpose, technical details, operating principle, design, and installation of the S30, S31, S32 unit and all its modifications. Technical and maintenance staff must have theoretical and practical training in the field of ventilation systems and should be able to work in accordance with workplace safety rules as well as construction norms and standards applicable in the territory of the country. 2 S30, S31, S32 www.blaubergventilatoren.de SAFETY REQUIREMENTS · Please read the user's manual carefully prior to installing and operating the unit. · All user's manual requirements as well as the provisions of all the applicable local and national construction, electrical, and technical norms and standards must be observed when installing and operating the unit. · The warnings contained in the user's manual must be considered most seriously since they contain vital personal safety information. · Failure to follow the rules and safety precautions noted in this user's manual may result in an injury or unit damage. · After a careful reading of the manual, keep it for the entire service life of the unit. · While transferring the unit control, the user's manual must be turned over to the receiving operator. UNIT INSTALLATION AND OPERATION SAFETY PRECAUTIONS · Disconnect the unit from power mains prior to any installation operations. · Unpack the unit with care. · The unit must be grounded! · Do not change the power cable length at your own discretion. Do not bend the power cable. Avoid damaging the power cable. Do not put any foreign objects on the power cable. · Do not use damaged equipment or cables when connecting the unit to power mains. · Do not touch the unit controls with wet hands. Do not carry out the installation and maintenance operations with wet hands. · While installing the unit, follow the safety regulations specific to the use of electric tools. · Do not lay the power cable of the unit in close proximity to heating equipment. · Do not operate the unit outside the temperature range stated in the user's manual. Do not operate the unit in aggressive or explosive environments. · Do not wash the unit with water. Protect the electric parts of the unit against ingress of water. · Do not allow children to operate the unit. · Disconnect the unit from power mains prior to any technical maintenance. THE PRODUCT MUST BE DISPOSED SEPARATELY AT THE END OF ITS SERVICE LIFE. DO NOT DISPOSE THE UNIT AS UNSORTED DOMESTIC WASTE. 3 www.blaubergventilatoren.de S30, S31, S32 PURPOSE The automatic control system is designed for controlling ventilation systems of various configurations. The control system controls basic ventilation system components, such as supply and extract fans, heat exchanger, air heater, air cooler, air humidifier, air mixing chamber, air dampers. The automation unit has a configurable controller with installed software. The controller can be individually configured for each ventilation system. The control panels are rated for non-stop operation. For detailed description of the automatic control system functions please refer to the controller's manual. Please ask the ventilation unit seller to provide the manual. THE UNIT SHOULD NOT BE OPERATED BY CHILDREN OR PERSONS WITH REDUCED PHYSICAL, MENTAL, OR SENSORY CAPACITIES, OR THOSE WITHOUT THE APPROPRIATE TRAINING. THE UNIT MUST BE INSTALLED AND CONNECTED ONLY BY PROPERLY QUALIFIED PERSONNEL AFTER THE APPROPRIATE BRIEFING. THE CHOICE OF UNIT INSTALLATION LOCATION MUST PREVENT UNAUTHORISED ACCESS BY UNATTENDED CHILDREN. 4 S30, S31, S32 Parameter Storage temperature [°C] Storage humidity [%] Operation temperature [°C] Operation humidity [%] Cable Ingress Protection www.blaubergventilatoren.de TECHNICAL DATA th-Tune -20...+70 10...90 (no condensation) -10...+60 10...90 (no condensation) AWG 20 or AWG 22 up to 500 m IP20 Value pGDE -20...+70 10...90 (no condensation) -20...+60 10...90 (no condensation) Telephone cable max. 50 m; twisted pair AWG 22 max. 500 m IP40 Overall dimensions for thTune control panel 86 48 86 8 23 28 Overall dimensions for pGDE control panel 64 82 156 135 11 31 5 www.blaubergventilatoren.de S30, S31, S32 INSTALLATION AND SET-UP INSTALLATION OF TH-TUNE CONTROL PANEL For installation of the back side of the control panel use a mounting box with a minimum diameter 65 mm and installation depth 31 mm. 1. Detach the front side of the control panel from the back side using 2. Disconnect the 4-pin connector from the front side of the control a screwdriver. panel. 3. Complete the electric connection in compliance with wiring diagram. 4. Fix the back side of the control panel in the mounting box using the supplied screws. 5. Re-connect the 4-pin connector. 6. Lay all the wires inside of the control panel and install the control panel from the bottom. Press the control panel front side to click to complete installation. 5 5 4 6 6 4 Overall dimensions of the control panel back side, mm Outline drawing of the control panel back side is shown on the left. 74 60 60 74 6 S30, S31, S32 www.blaubergventilatoren.de INSTALLATION OF PGDE CONTROL PANEL Connect the pGDE control panel to the connector on the controller using the 6P6C phone connector (PLUG-6P6C-P-C2). The maximum telephone cable length is 50 m. Lay the telephone cable to the installation place of the control panel. 1. Fix the back side of the control panel inside of the mounting box using the supplied round-head screws. 2. Connect the telephone cable to the front side of the control panel. Attach the front side of the control panel to its back side using the supplied countersunk head screws as shown below. Press the control panel front side to click to complete installation. 7 www.blaubergventilatoren.de 6 5 1 12 2 USB BMS card CONTROL S31 controller (KVENT) inputs/outputs 7 8 9 10 11 Ethernet Display port Display Fieldbus2/ Fieldbus1/ port/BMS BMS BMS 13 4 Fieldbus2/BMS configuration BMS Field bus S30, S31, S32 3 4 8 S30, S31, S32 www.blaubergventilatoren.de Position 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Description Digital inputs Analogue inputs Analogue outputs Digital outputs Micro USB for updating applications, import and export of settings, alarm log Power source for external sensors Ethernet port Connection port for PGDe control panel Display port BMS/Fieldbus2 port BMS/Fieldbus1 port. Used for connection of th-Tune as well Slot for connection of BMS card (not included in the delivery set, available as a specially ordered accessory) Jumpers for configuration of BMS/Fieldbus2 port Power input Ventilation unit control with a mobile device Ethernet Internet LAN WAN USB Ethernet Control stand-by Display port Display Fieldbus2/ Fieldbus1/ port/BMS BMS BMS The ventilation unit is controllable via a mobile device or tablet. Connect the router through the Ethernet (LAN) connector using the twisted pair (4 x 2 x 0.51) not below Cat5 with 8P8C connectors. Go to router menu and find IP address of the ventilation unit. Enter IP address in the URL bar in a mobile device. After that the unit is ready for operation via mobile device. The control interface is identical to the PGDe control panel interface. 9 www.blaubergventilatoren.de S30, S31, S32 1 2 15 14 13 3 12 11 10 TH-TUNE CONTROL PANEL BUTTON FUNCTIONS (MODE) Standby/auto mode. Boost function deactivation. Editing operation settings: ECO, PRECOMFORT, COMFORT, STOP. (FAN) Schedule mode on/off: press once shortly. To get access to the schedule menu, press and hold for 2 seconds. (CLOCK) Use the rotation knob to select variants. MODE+CLOCK To turn off the Boost function, press and hold for 3 seconds. On/Off switch and Exit settings. Attention! The On/Off switch turns the remote control display on or off and does not operate (ON-OFF) the unit. Setting of the required value using the rotation knob. Setup PUSH menu of the set indoor temperature - press once. Supply air (ENCODER) temperature - press twice. External temperature - press thrice. DISPLAY SYMBOLS 1. System on/off indication 4 5 6 7 8 9 2. Main field (current indoor temperature, field for temperature setup, schedule setup, etc.) Operation modes: ECO 3. PRECOMFORT COMFORT AUTO 4. Temperature measurement unit 5. Schedule blocking function (the pictogram appears in case of attempt to activate schedule on unconfigured unit) 6. Set value 7. Humidity measurement unit 8. Current time band 9. Day of the week 10. Cooling on 11. Heating on 12. Ventilation mode 13. Alarm signal. The error code is displayed in the line 14 14. Time 15. Activated scheduled mode Description of the operation modes: STOP: the fans are off, the protection functions are on (no indication in the field 3). ECO: low fan speed, low temperature and power consumption. PRECOMFORT: medium fan speed, medium temperature and power consumption. COMFORT: maximum fan speed, increased temperature and power consumption. AUTO: scheduled operation mode. TO reset the alarms synchronously, press and hold the FAN and ON/OFF buttons for 3 seconds. 10 S30, S31, S32 www.blaubergventilatoren.de Schedule setup The th-Tune panel enables setup of scheduled operation and temperature settings. To enter the menu, turn off the schedule mode and press the CLOCK button for 2 seconds. After entering the setup menu of schedule mode the following points are displayed: Clock: enables setting for current time Sel days: enables schedule and temperature setting. Press the ENCODER buttons to get access to the settings. Then rotate ENCODER to select several days or one day to set an operation mode as follows: 7 days (mon, tue, wed, thu, fri, sat, sun). For Monday, Tuesday, Wednesday, Thursday, Friday, Saturday and Sunday the time band settings are common. 5 days (mon, tue, wed, thu, fri). For Monday, Tuesday, Wednesday, Thursday and Friday the time band settings are common. 2 days (sat, sun). For Saturday and Sunday the time band settings are common. Day by day. The time band settings for each day are individually settable. Each time period can have up to 6 time bands. The time bands are marked with following pictures: Rotate the ENCODER button to switch between the time band settings. Each selected time band has the set temperature (1) and activation time (2) parameters. 1 2 The time band «-:-» can be deactivated on the display: To set the OFF band on the th-Tune, rotate the minimum setting down to OFF point as shown in the figure below. 11 www.blaubergventilatoren.de S30, S31, S32 PGDE CONTROL PANEL The control panel has 6 buttons: (ALARM): manual reset of alarm signals. Prg (PRG): operation mode editing. Esc (ESC): return to previous display. , (UP, DOWN): moving between displays screens or increasing/decreasing values (ENTER): data validation and reset to parameter list UNIT START After connection of the unit to power mains the controller is loaded and the home page opens. 8 9 10 1 2 5 3 6 4 7 1. Day and time. 2. Supply fan is on. 3. Operation mode. STOP ECONOMY PRECOMFORT COMFORT AUTO 4. Current unit condition. -- damper opening/closing -- fan run -- heating -- cooling FC FH -- free heating/cooling -- humidification -- dehumidification -- active heat recovery -- standard shutdown -- alarm shutdown -- scheduler is active -- heat exchanger freeze protection -- active Boost function 12 S30, S31, S32 www.blaubergventilatoren.de 5. Main temperature control (air temperature in the supply air duct). 6. Set indoor air or supply duct temperature point (depending on settings). 7. Indicates access to the user menu with UP, DOWN and ENTER buttons. INFO: indicates general condition of devices, operation status of outputs and inputs of devices and sensors. SET: indicates current set point and operation mode according to schedule. It is possible to set the set points for devices and schedule. MODE: indicates changing of operation mode (stop, economy, precomfort, comfort, auto). 8. Supply fan speed. 9. Extract fan is on. 10. Extract fan speed. Set-up of scheduled mode Press ENTER to switch to menu in the SET mode. The menu has three set points: 1) Setup of operation mode for each week day. It is possible to set maximum four time bands for one day (from Monday till Sunday) and start time for set mode. 1 2 3 4 1: Selection of week day for setup. 2: Copying of set parameters to enter for the other week day. Select Yes to copy parameters on the next day (parameter Copy to). 3: Setting number of time bands for the day. Current mode exits as the next mode starts. 4: Saving set parameters. 2) Setting operation mode for 3 time bands (from one day till one year). Current operation mode exits as the next mode starts. 3) It is possible to set a day for switching to set mode. It is possible to set maximum 6 days. Current operation mode exits as the next mode starts. To activate the schedule mode, set the value I007 for the BOARD parameter in the section Unit cfq. 13 www.blaubergventilatoren.de S30, S31, S32 ALARMS In case of alarms, the alarms are displayed on the display. 1 2 3 4 5 Position 1 2 3 4 5 Description Alarm number / total alarms Alarm date and time Alarm code Alarm description Alarmed sensor value The alarms can be reset manually, automatically or repeated automatically. · Manual reset: after troubleshooting an alarm reset the audio signal using the ALARM button, then press and hold the button for 3 seconds for final reset. · Automatic reset: after automatic troubleshooting of the alarm the audio signal turns off and the signal is reset. · Automatically repeated reset: the system checks number of repeated interventions per hour. If this number is below the set maximum value, the alarm is automatically reset. As soon as the limit is crossed, the alarm must be reset manually. 14 S30, S31, S32 www.blaubergventilatoren.de WARNING! By default, the unit is controlled by the TH-Tune remote control. In case of using PGDE and/or BMS control, TH-Tune must be disabled to prevent error A010 (th-tune offline). The figure below shows the screen when the unit is turned on with the PGDE control panel. The button will light up. Pressing it displays the alarm code. To continue the operation, perform the following steps: 1. Press the Prg button to go to the main menu, use the and arrows to select the Unit cfg. section and press the enter it. button to 2. In the Unit cfg. section, select the I005 thTune parameter and change its value from Y to N. If the control is via BMS, the parameter I005 Enable thTune management must be set to 0. 15 www.blaubergventilatoren.de S30, S31, S32 Alarm code Alarm description A000 A001 A002 Supply temperature sensor not working Cooling device alarm Antifreeze alarm by DIN A003 A004 A005 A006 A007 A008 A009 A010 A011 A012 A013 A014 A015 A016 A017 A018 A019 A020 A021 A022 A023 A024 A025 A026 A027 A028 A029 A030 A031 A032 A033 A034 A035 A036 A037 Prototype software High number of retain memory writings Error in retain memory writings Return temperature sensor broken not working External temperature sensor broken not working CO2 air quality sensor not working Exhaust temperature sensor not working th-Tune offline Supply temperature out of range Supply air flow alarm Return air flow alarm Humidifier alarm Humidifier maintenance required Return fan maintenance required Supply fan maintenance required Reheating coil maintenance required Heat recovery maintenance required Supply filters alarm th-Tune clock not working th-Tune temperature sensor not working th-Tune humidity sensor not working BMS offline Supply differential pressure sensor not working Return differential pressure sensor not working Fire alarm by digital input Heating coil water temperature sensor not working Preheating coil water temperature sensor not working After preheating coil temp.sensor not working Heating device alarm Fire alarm by temperature Antifreeze alarm by heat back water temperature Antifreeze alarm by preheat back water temperature Fans overload alarm Supply humidity sensor not working Unit configuration not allowed Alarm list Reset Action Automatic reset Reset by user Up to two times per hour (3600s), automatic reset of error, from the third time on, manual reset required Automatic reset Reset by user Reset by user Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Reset by user Reset by user Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Reset by user Automatic reset Automatic reset Automatic reset Automatic reset to counter (filter timer) value (3 times 3600 s) Reset by user Automatic reset to counter (filter timer) value (3 times 3600 s) Automatic reset to counter (filter timer) value (3 times 3600 s) Automatic reset Automatic reset Automatic reset Unit shutdown Cooler shutdown Unit shutdown and forced 100% power heating Unit shutdown No No Changeover in the supply control mode Deactivation of outdoor air temperature compensation mode Deactivation of CO2 control mode Unit shutdown Deactivation of indoor air temperature compensation mode No Unit shutdown Unit shutdown Humidifier shutdown No No No No No No No Deactivation of indoor air temperature regulation mode Deactivation of indoor air humidity regulation mode No No No Unit shutdown, forced switching of fans to fire speed Unit shutdown, forced switching to 100% bypass damper opening Unit shutdown, forced switching to 100% bypass damper opening Preheater shutdown Heater shutdown Unit shutdown, forced switching of fans to fire speed Unit shutdown, forced switching to 100% bypass damper opening Unit shutdown, forced switching to 100% bypass damper opening Unit shutdown Humidifier shutdown Unit shutdown 16 S30, S31, S32 A038 A039 A040 A041 A042 A043 A044 A045 A046 A047 A048 A049 A050 A051 A052 A053 A054 A055 A056 A057 A058 A059 A060 A061 A062 A063 A064 A065 A066 A067 A068 A069 A070 A071 A072 A073 A074 A075 A076 A077 A078 A079 A080 A081 A082 A083 A084 A085 A086 A087 A088 Supply fan - Offline Supply fan - Line Fault Supply fan - Motor blocked Supply fan - Fire alarm Supply fan - Uin Low (FW 10) Supply fan - Uin High (FW 10) Supply fan - UZK low Supply fan - UZK high Supply fan - IGBT fault Supply fan - Earth-GND fault Supply fan - Peak current error Supply fan - Hall sensor error Supply fan - Offline Supply fan - Phase Failure Supply fan - Motor blocked Supply fan - Mains undervoltage Supply fan - Mains overvoltage Supply fan - DC-link overvoltage Supply fan - DC-link undervoltage Supply fan - Motor overheating Supply fan - Internal circuit overheating Supply fan - Outer stage overheating Supply fan - Hall sensor error Supply fan - Communication error Supply fan - Generic error Supply fan - Outer stage high temperature Supply fan - Internal circuit high temperature Supply fan - Motor high temperature Supply fan - Low DC-link voltage Supply fan - Limited mains power Supply fan - Limited mains current Supply fan - Brake mode Supply fan - Cable break Supply fan - Freeze protection Supply fan - Heating: motor stop Supply fan - Speed under limit Supply fan - High DC-link voltage Supply fan - High supply voltage Supply fan - High line Impedance Return fan - Offline Return fan - Line fault Return fan - Motor blocking Return fan - Fire alarm Return fan - Uin Low (FW 10) Return fan - Uin High (FW 10) Return fan - UZK low Return fan - UZK high Return fan - IGBT fault Return fan - Earth-GND fault Return fan - Peak current error Return fan - Hall sensor error Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Reset by user Reset by user Reset by user Reset by user Reset by user Reset by user Reset by user Reset by user Reset by user Reset by user Reset by user Reset by user Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Reset by user Reset by user Reset by user Reset by user Reset by user Reset by user Reset by user Reset by user www.blaubergventilatoren.de Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown 17 www.blaubergventilatoren.de A089 A090 A091 A092 A093 A094 A095 A096 A097 A098 A099 A100 A101 A102 A103 A104 A105 A106 A107 A108 A109 A110 A111 A112 A113 A114 A115 A404 A405 A406 A407 A408 A412 A413 A414 A415 A416 A417 A418 A422 Return fan - Offline Return fan - Phase failure Return fan - Motor blocked Return fan - Mains undervoltage Return fan - Mains overvoltage Return fan - DC-link overvoltage Return fan - DC-link undervoltage Return fan - Motor overheating Return fan - Internal circuit overheating Return fan - Outer stage overheating Return fan - Hall sensor error Return fan - Communication error Return fan - Generic error Return fan - Outer stage high temperature Return fan - Internal circuit high temperature Return fan - Motor high temperature Return fan - DC-link low voltage Return fan - Limited mains power Return fan - Limited mains current Return fan - Brake mode Return fan - Cable break Return fan - Freeze protection Return fan - Heating: motor stop Return fan - Speed under limit Return fan - DC-link high voltage Return fan - High supply voltage Return fan - High line impedance VOC air quality sensor malfunction Supply filter 2 alarm Return filter alarm Fresh air humidity sensor not working Preheating coil maintenance required IEC humidifier maintenance required Cooling device maintenance required Cooling device 2 maintenance required Heating device maintenance required Heating device 2 maintenance required Reverse device maintenance required Reverse device 2 maintenance required Out of design temperature limits alarm A429 A430 Heat exchanger clogged Door switch Reset by user Reset by user Reset by user Reset by user Reset by user Reset by user Reset by user Reset by user Reset by user Reset by user Reset by user Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset Automatic reset S30, S31, S32 Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Unit shutdown Shutdown of VOC regulation No No Shutdown. Check-up of air humidity for natural cooling No No No No No No No No No No Opening air mixing unit or ventilation shutdown if mixing unit is not available Shutdown of heat recovery Unit shutdown 18 S30, S31, S32 www.blaubergventilatoren.de THE ENGINEERING SETTINGS ARE PASSWORD PROTECTED. FOR DETAILED DESCRIPTION OF ENGINEERING SETTINGS PLEASE REFER TO THE MANUAL FOR THE CONTROLLER SOFTWARE. PLEASE ASK THE UNIT SUPPLIER FOR THE MANUAL TO THE CONTROLLER SOFTWARE. The engineering menu enables to set operation of the automation unit with the control panels A30 and A32 both individually and jointly. The automation system is operable also without control panel. The system can be operated also with an external on/off switch. The automation unit has a built-in WEB interface and supports the Modbus and Bacnet protocols according to RS485 and Ethernet interfaces. Please refer to the controller operation manual for information about the protocol setup. 19 www.blaubergventilatoren.de B201-1EN-01