Installation Guide for KOLPIN OUTDOORS models including: 32500, 32501, 32500 Front Upper Soft Doors, 32500, Front Upper Soft Doors, Upper Soft Doors, Soft Doors, Doors
32500 RGR 1000 Front Upper Soft Door Instruction.pub
17 feb 2024 — these installation instructions for future reference and parts ordering information. ... Torx Button Screw, Zinc Plated, M6 x 1.0 - 20mm LG ... Split Lock Washer ...
Front Upper Soft Doors for Polaris Ranger 1000 / XP 1000 -KP
Polaris Ranger XP 1000 Front Upper Soft Doors Product Instructions | Part No: 32500 Application: Polaris Ranger XP 1000 / Ranger 1000, verify accessory fitment at Kolpin.com. Before You Begin: Read these instructions and check to be sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information. Note: If any hardware is missing, do not return to the store. Call us to help, Toll Free 1-877-956-5746. 2 4 3 5 7 6 8 © 2024 Kolpin Outdoors Inc. REV 00 1 1 11 12 13 10 9 This Kit includes: Item Qty 1 1 2 1 3 1 4 1 5 2 6 2 7 2 8 2 9 8 10 2 11 2 12 8 13 8 Part Description LH Ranger Upper Door Skin RH Ranger Upper Door Skin LH Ranger Upper Door Frame RH Ranger Upper Door Frame Male Buckle Retention Strap, 1" Webbing Female Buckle Retention Strap, 1" Webbing Hex Flange Locknut, Zinc Plated, M6 - 1.0 Torx Button Screw, Zinc Plated, M6 x 1.0 - 20mm LG Carriage Screw, Zinc Plated, M6 x 1.0 - 16mm LG Front Mounting Bracket Rear Mounting Bracket Split Lock Washer, Zinc Plated, 1/4" Acorn Nut, Zinc Plated, M6 x 1.0 © 2024 Kolpin Outdoors Inc. REV 00 Part Number 32500-CP03 32500-CP04 32500-CP06 32500-CP06 7548027 7518546 7520194 32501 32501 7552801 7547115 2 Tools Required: · Safety Glasses · Socket Set, Metric · Wrench Set, Metric · Socket Set, Torx Bit · Torque Wrench Assembly Time: Approximately 24 minutes Note: The 32500 kit comes mostly assembled from the factory. Some assembly is required. Important: Your Kolpin Ranger XP 1000 Front Upper Soft Door Kit is exclusively designed for your vehicle. Please read the installation instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform all installation steps correctly in the sequence shown. Additional time may be required to accommodate other installed accessories. For better cab assembly procedure, install kits in the following order: rear panel, front windshield, roof, front lower half door, and front upper soft door. NOTICE Kolpin recommends two people install this kit. RANGER PREPARATION: 1. Shift vehicle transmission into "PARK". Turn ignition key to "OFF" position and remove from vehicle ignition. 2. Remove the four upper T40 Torx drive head screws from the LH front lower door frame as shown. (See illustration 1-1). Note, the screws removed from lower door will be used to install the upper soft door. 3. Remove the LH UPPER RANGER door assembly from the packaging. Ill. 1-1 Remove the four upper M8 screws from LH door © 2024 Kolpin Outdoors Inc. REV 00 3 RANGER DOOR INSTALLATION: 4. Install the LH door assembly onto LH lower half door as shown. Loosely fasten using the previously removed M8 torx head screws. (See illustrations 1-2, 1-3 and 1-4). Note, do not fully tighten at this step. Ill. 1-2 Fasten the front and rear mounting brackets to lower door using the M8 torx head screws previously removed Ill. 1-3 © 2024 Kolpin Outdoors Inc. REV 00 Ill. 1-4 4 RANGER DOOR INSTALLATION (continued): 5. Slightly close door, pushing into ROPS, and observe gap between door frame and ROPS/chassis structure (around entire perimeter of door). REAR ADJUSTMENT 13 11 If Perimeter Gap Is Even: Make sure upper door mating seal flange makes contact with lower door. If necessary, adjust height up or down with the adjustment available at M8 torx head screws. (See illustrations 1-5 and 1-6). When complete, tighten all four M8 torx head screws to specification. Ill. 1-5 M8 torx head screws TIP Ill. 1-6 Have one person push and center the door, and a second person tighten the screws. If Perimeter Gap Is Uneven: Loosen the four acorn M6 nuts and center door in ROPS, then re-tighten to specification. When complete, go to previous section, If perimeter gap is even. Center door in ROPS/chassis opening 6. Tighten to specifications noted. M8 TORX HEAD SCREW FASTENER TORQUE: 17 ft. lbs. (16.3 Nm) ITEM #13 M6 ACORN NUTS FASTENER TORQUE: 7 ft. lbs. (9.5 Nm) NOTE Front mounting bracket (item #10) and rear mounting bracket (item #11) is pre-assembled to LH Door assembly. FRONT ADJUSTMENT 10 13 Upper Door mating seal flange © 2024 Kolpin Outdoors Inc. REV 00 5 RANGER DOOR INSTALLATION (continued): 7. The upper soft door assembly has double zippered handle access opening. Unzip to gain access to open door as shown. Open door latch handle (lifting up on orange handle), then slowly close door and observe engagement of striker pin into door latch. If lower door requires adjustment, follow procedure listed in 32000 instructions. (See illustrations 1-7 and 1-8). 8. Install upper retention female buckle strap (item #6) onto the ROPS upper crossmember as shown. Fasten using M6 screw (item #8) and M6 hex flange locknut (item #7). (See illustrations 1-9, 1-10 and 1-11). 9. Tighten to specification. Ill. 1-7 Double zippered handle opening Door handle location indicator ITEM #7 M6 LOCKNUT FASTENER TORQUE: 7 ft. lbs. (9.5 Nm) NOTE During vehicle operation and trailering on open trailer, retention strap helps prevent airflow through cab from venting out top of door. 10. Repeat steps 2-9 for the RH Upper Soft Door installation onto the RH lower half door. Ill. 1-8 7 8 6 © 2024 Kolpin Outdoors Inc. REV 00 Ill. 1-9 6 RANGER DOOR OPERATION: 11. This canvas upper door is recommended for use under the following conditions: If Windshield is Fully Closed, then canvas windows can be open or closed, as desired. If Windshield is Partially Open, then canvas windows should be partially open. If Windshield is Fully Open, or no windshield is installed, then canvas windows should be fully open. (See illustrations 1-12 and 1-13). If Trailered on an Open Trailer, windshield must be installed and fully closed. The retention straps must be buckled and tightened, and canvas windows must be closed. (See illustrations 1-10 and 1-11). 12. The upper soft door has a clear PVC film window that can be rolled down from inside or outside of the vehicle. The window has a button strap to store outside of vehicle when fully opened. (See illustrations 1-12 and 1-13). 6 Insert male buckle into female buckle when trailering on open trailer 5 Retention strap must be buckled when trailering on open trailer IMPORTANT Upper doors not designed to withstand unrestricted air flow through cab. Ill. 1-11 Ill. 1-13 Door clear window can be unzipped and rolled down, strap rolled window outside Ill. 1-10 Ill. 1-12 © 2024 Kolpin Outdoors Inc. REV 00 7 SERVICE KITS Upper Retention Strap Kit (PN 32500-CP06) LH Door Skin Kit (PN 32500-CP03) RH Door Skin Kit (PN 32500-CP04) Mounting Hardware Kit (PN 32501) © 2024 Kolpin Outdoors Inc. REV 00 8 Use and Care Information: · Check the accessory mounts frequently and retighten hardware if necessary. · Replace this accessory with a new one if it is damaged. · Never use petroleum solvents such as gasoline, thinner, benzene, acid or alkaline cleaners. For additional assistance, please contact Kolpin customer service department at (877) 956-5746 or (763) 478-5800 or email customerservice@kolpin.com One Year Limited Warranty For the period of one (1) year from the purchase date, Kolpin will replace for the original purchaser, free of charge, any part or parts found upon examination by Kolpin to be defective in material, workmanship, or both. All transportation costs incurred submitting product to Kolpin for warranty consideration must be borne by the purchaser. If Kolpin determines that the product must be returned to the factory for credit, please call 1-877-956-5746 for a Return Merchandise Authorization (RMA) number and shipping instructions. This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper maintenance, normal wear, or other causes beyond the manufacturer's control. In order to protect you and your ATV, certain parts of the accessory system and/or hardware are designed to fail when the equipment is over-stressed. Parts that are lost due to loosening and improper maintenance are not covered under warranty. This warranty does not cover removal or reinstallation labor fees of the door system and related components. Peripheral products such as engines, electric motors, and actuators may carry an original manufacturer's warranty. Most hardware is general in nature and is easily obtained locally. Be sure to replace with minimum metric class 8.8 specification. © 2024 Kolpin Outdoors Inc. REV 00 9GPL Ghostscript 9.06