HB 9000 Heat Pump

Operation, maintenance and installation manual

General Information

This manual has been drawn up by the Manufacturer and is an integral part of the machine. The information it contains, if observed, can guarantee correct use of the machine.

The first part of the manual is for the user, while the second part is for the expert personnel who install the machine.

Symbols used in this manual:

1.1. Scope of the manual

This manual provides information for the user and for installation personnel.

1.2. Manufacturer and machine identification

Refer to the machine dataplate for manufacturer and technical specifications.

1.3. Machine description

This machine is designed and built to be installed on vehicles (motor homes, caravans, special vehicles, etc.) to improve the internal temperature. It supplies cool and dehumidified air in hot weather, and hot air in cold weather, without replacing the vehicle's original heating system. The air temperature is adjustable.

Cool air - Description of operation

The system comprises a compressor, condenser, evaporator, a 4-way valve, and pressurized refrigerant. The refrigerant, by changing physical state from liquid to gas, heats or cools the components through which it passes. The evaporator, cooled by the internal air blown by the fan blower, cools and dehumidifies the air. This action, over time, reduces the temperature inside the vehicle.

Hot air - Description of operation

The refrigerating cycle is reversed by the 4-way valve. The internal coil changes from evaporator to condenser, heating the air passing through it. A heating element increases the efficiency of the heat pump at low temperatures.

Diagram showing the components of the HB 9000 Heat Pump: Compressor (A), Condenser (B), Fan blower (C), Evaporator (D), Heating element (E), 4-way valve (F). It illustrates the flow of air for cooling and heating, condensation drain, and the wall pad connection.

1.4. User tips

1.5. Description of the controls

Selecting functional status: The system waits a few minutes before operating the compressor after switching on. Press the "MODE" button to cycle through states (automatic, cold, dehumidification, ventilation, heat pump). Wait two seconds on the selected state for confirmation with an audible warning. Always point the remote control towards the wall pad to send signals.

Illustration of the remote control with buttons for Set Point, Fan Speed, Mode Change, Temperature Selection, On/Off, Timer Off, Clock Setting, and Night Mode. Explains functions and non-functions.

Automatic mode

  1. Press the ON/OFF button.
  2. Press the CHANGE MODE button to select automatic mode.
  3. Temperature selection buttons are disabled.
  4. Press the FAN SPEED button for speed selection (low, medium, high, or automatic).
  5. Press the ON/OFF button to switch off.

Note: In automatic mode, the machine manages compressor, heat pump, and fan speed automatically based on internal and set temperatures.

Cold mode

  1. Press the ON/OFF button.
  2. Press the CHANGE MODE button to select cold mode.
  3. Press selection buttons to set ambient temperature (18°C - 30°C).
  4. Press the FAN SPEED button for speed selection.
  5. Press the ON/OFF button to switch off.

Dehumidification mode

  1. Press the ON/OFF button.
  2. Press the CHANGE MODE button to select dehumidification mode.
  3. Press selection buttons to set ambient temperature (18°C - 30°C).
  4. Fan speed selection button is disabled.
  5. Press the ON/OFF button to switch off.

Ventilation mode

  1. Press the ON/OFF button.
  2. Press the CHANGE MODE button to select ventilation mode.
  3. Press selection buttons to set ambient temperature (18°C - 30°C).
  4. Press the FAN SPEED button for speed selection.
  5. Press the ON/OFF button to switch off.

Heat pump mode

  1. Press the ON/OFF button.
  2. Press the CHANGE MODE button to select heat pump mode.
  3. Press selection buttons to set ambient temperature (18°C - 30°C).
  4. Press the FAN SPEED button for speed selection.
  5. Press the ON/OFF button to switch off.

Night mode

  1. Press the ON/OFF button.
  2. Press the CHANGE MODE button to select the desired mode.
  3. Press the NIGHT MODE button to turn the function on/off.
  4. Press selection buttons to set ambient temperature (18°C - 30°C).
  5. This mode sets ventilation to low speed; other options are not available.
  6. Press the ON/OFF button to switch off.

Timer off mode

  1. Press the ON/OFF button.
  2. Press the CHANGE MODE button to select the desired mode.
  3. Press selection buttons to set ambient temperature (18°C - 30°C).
  4. Press the FAN SPEED button for speed selection.
  5. Press the TIMER OFF button to set the switch-off time.
  6. Press selection buttons to change the switch-off time.
  7. Press the TIMER OFF button to confirm.
  8. Pressing the TIMER OFF button a third time disables the function.

Note: The symbol on the display flashes when programming a switch-off. Pressing again saves data and the icon stays steady. A third press disables the timer.

Timer on mode

  1. The machine must be off.
  2. Press the TIMER ON button to set the switch-on time.
  3. Press selection buttons to change the switch-on time.
  4. Press the TIMER ON button to confirm.
  5. Pressing the TIMER ON button a third time disables the function.

Note: The symbol on the display flashes when programming a switch-on. Pressing again saves data and the icon stays steady. A third press disables the timer. At the set time, the machine will start in automatic mode.

1.6. Installing and changing the remote control batteries

Remove the battery cover. Insert two AAA batteries, observing polarity. Replace the cover. Check operation by pressing the ON button. If no icon appears, re-install batteries checking polarity.

1.7. Description of the wall pad

  1. Signal receiver.
  2. ON/OFF button: switches the air conditioner ON/OFF, runs in memory mode.
  3. MODE button: selects cooling or heating mode.
  4. FAN button: selects fan speed.
  5. UP/DOWN buttons: select desired temperature.
Illustration of the wall pad with numbered components: 1. Signal receiver, 2. ON/OFF button, 3. MODE button, 4. FAN button, 5. UP/DOWN buttons.

1.8. Technical data

Description Unit of measurement Model HB 9000 Notes
Refrigerant type/quantity see machine dataplate with no CFCs
Refrigerating capacity Btu/h 9000
Heating capacity Btu/h 9000+500W * Additional heating element
Consumption when cooling A-Watt 4.2-925
Consumption when heating A-Watt 5.3-1250 1250W(750W+500W)
Breakaway current A 20 (150ms)
Additional heating element Watt 500
Electricity supply V-Hz 230-50
Protection class IP X5
Treated volume of air (max) m³/h 350
Max volume (recommended with insulated walls) 30
Weight kg 27.8
E.E.R. 2.5
C.O.P. 2.6
Ventilation Speed no. 3
Operating temperature °C from -15 to +40 ** according to EN 14511

1.9. Routine maintenance

  1. Cleaning: Periodically remove dust with a moist cloth. Use a non-aggressive detergent if necessary. Never use petrol or solvents.
  2. Checking: Periodically ensure that condensation drain holes and openings in the floor are not obstructed.
Diagrams illustrating cleaning the unit with a moist cloth and checking for obstructions in the drain holes and openings.

Filters cleaning (1): Periodically wash filters with a detergent solution and allow to dry before refitting.

Active Carbon filter (2) (optional): It is recommended to change the active carbon filters every year.

Information on installation

Installation can be performed by persons with specific technical knowledge. Installers must have adequate working conditions to ensure their own safety and that of others.

2.1. Packing, unpacking and handling

  1. Observe the instructions given on the packing.
  2. Lift the machine, checking it is sound. Lift using the handles or belts on the base.
  3. Transfer the machine to the place of installation in conditions of safety.
Illustrations showing the steps for packing, unpacking, and handling the unit.

2.2. Choice of the place of installation

Install the machine as near the middle as possible in a housing or similar device for uniform climate control. Position for easy servicing and disassembly. Place the assembly template and check space for floor openings. Maintain a minimum clearance of 30 mm from walls and fittings to minimize noise and vibration. Install on the floor. Keep a distance of 200 mm from the front of the machine to walls for easier filter replacement. If fitting in external compartments, draw air from the passenger compartment; drawing in outside air can reduce system power.

2.3. Preparing the opening and fixing

Create openings in the floor, ensuring they are accessible and not covered by chassis parts. Protect from wheel splashes if necessary. Leave at least 30 mm gap between the machine and adjacent walls. Secure the machine to the floor using the provided kit. Install preferably level, with a maximum angle of 10° to prevent condensation leakage. Before making holes, check for hidden cables, pipes, or chassis parts. Seal machined surfaces with water-repellent products.

Diagrams showing the required floor openings, dimensions, and fixing points for the unit.

2.3.1. Fixing systems

The manual details three fixing modes using screws, brackets, and belts. Diagrams illustrate the parts supplied and how to assemble them for each mode.

Illustrations showing different fixing systems (Mode 1, Mode 2, Mode 3) with screws, brackets, and belts, and how the unit is pre-assembled on the base.

2.4. Fitting the infrared wall pad

A pocket for the wall pad, remote control, and extension cable is located on top of the machine. To fix the wall pad, make a 20mm diameter hole in the wall for the cable. Use two wooden screws to fix the support to the wall, connect the extension cable to the wall pad, and place the wall pad into its support.

Diagrams illustrating the process of fitting the infrared wall pad, including cable routing and wall mounting.

2.5. Compartment opening and electrical hook-up

Make a hole in the compartment for internal air recirculation, ensuring at least 300cm² of air passage. Close with a grille (not supplied). Install provided condensation drain pipes. Connect the receiver extension to the machine. Power up by inserting the Schuko plug into a 220V 60Hz socket outlet. Before switching on, verify that the campsite column and extension can withstand the machine's power input.

Diagrams showing the compartment opening for air recirculation and the electrical hook-up procedure.

2.6. Air ducting

Use trade parts for air ducting. Recommended: cardboard pipe with aluminum core and PVC covering, 60mm inside diameter, 65mm outside diameter. Join pipes by pressing them into the tapered hole on the air outlet. Pipes can connect to the coil side outlet or, by removing the guard and closing front holes, to the side outlet.

For best efficiency:

Recirculation air is drawn through a grille or openings with at least 300cm² total cross-section, located near the machine. Ensure air flow is not obstructed. Create an air duct if necessary. Recirculation air must be taken from the passenger compartment; drawing outside air reduces efficiency.

Diagram illustrating air ducting connections and recommendations for optimal airflow.

Troubleshooting, maintenance, recycling

3.1. Trouble, causes, remedies

CAUSE SOLUTION Operations the user can perform Operations authorized personnel can perform
the machine does not cool the temperature is lower than 18°C ✔️
the temperature is higher than 30°C ✔️
check the Set Point temperature ✔️
Defective thermal protection ✔️
The Mode button is not in the right position ✔️
damaged electric heating element ✔️
low gas charge ✔️
damaged compressor ✔️
dirty heat exchange coils ✔️ ✔️
defective internal fan ✔️
obstructed air filter ✔️
defective external fans ✔️
clogged condensation drain holes ✔️
damaged 4-way valve ✔️
no power arrives ✔️
voltage too low (less than 200 V) ✔️
defective electric condenser ✔️
the machine does not heat The Mode button is not in the right position ✔️
damaged electric heating element ✔️
low gas charge ✔️
damaged compressor ✔️
air no longer circulates inside the vehicle obstructed air filter ✔️
defective internal fan ✔️
water seeps into the vehicle clogged condensation drain holes ✔️
the machine will not start no power arrives ✔️
voltage too low (less than 200 V) ✔️
Defective thermal protection ✔️
the machine stops working Defective thermal protection ✔️
damaged compressor ✔️
damaged 4-way valve ✔️
defective electric condenser ✔️

3.2. Special maintenance

For better efficiency, it is advisable to have your dealer/workshop perform special cleaning before using:

  1. heat exchange coils;
  2. condensation drain holes.

3.3. Decommissioning and recycling

For scrapping and recycling, observe national law. Contact your environmental authorities or authorized boards.

Wiring diagram HB 9000

Wiring diagram showing connections between the wall pad, compressor, fan motor, heater, and other components, including line voltage inputs.

Spare parts catalogue table HB 9000

The catalogue lists all available spare parts with their corresponding numbers and descriptions.

No.DESCRIPTIONNo.DESCRIPTIONNo.DESCRIPTION
1REMOTE CONTROL25MOTOR FIXING STRIP49MAIN CORD
2BATTERIES(SIZE AAA)26EVAPORATING FAN BLOWER50COMPRESSOR CAPACITOR
3REMOTE CONTROL SUPPORT27COMPRESSOR51CAPACITOR FIXATION CLAMP
4FIXING BELT28DONDENSER52COMPRESSOR FIXNG BOARD
5ACCESSORIES DOOR29MOTOR53AIR OUTLET FIXING BOARD
6SIDE COVER30MOTOR SUPPORT54BASEPAN FOAM
7COVER31MOTOR REINFORCE55RUBBER BRACKET
8MACHINE DATAPLATE32BASE EPP56PLASTIC BRACKET
9BELT33EVAPORATOR ASSY57WIRE HARNESS
10BELT34THERMOSTAT FOR HEATER58POWER CORD
11GRILLE35THERMOSTAT BRACKET FOR HEATER59WIRING LOOP
12GRILLE SUPPORT36HEATING STRIP60DRAIN PIPE
13BUSH37CARBON FILTER(OPTIONAL)
1490° CURVE38FILTER
15AIR PIPE39SPACER FOR PCB
16SUCTION PIPE40PCB FIXING BOARD
17DISCHARGE PIPE41PCB BACKPLATE
184-WAY VALVE42PCB
19HIGH PRESSURE PIPE43DRAIN PAN FOR COND
20LOW PRESSURE PIPE44BASE PAN
21CAPILLARY ASSY45DRAIN PAN FOR EVAP
22BUCKLE46WALL PAD SEAT
23CONDENSER FAN47WALL PAD CONTROLLER
24AIR OUTLET PLUG48SENSOR BRACKET

More information https://www.caravansplus.com.au

Models: HB9000, HB9000 Underbunk Reverse Cycle Air Conditioner, Underbunk Reverse Cycle Air Conditioner, Reverse Cycle Air Conditioner, Air Conditioner

File Info : application/pdf, 26 Pages, 5.61MB

PDF preview unavailable. Download the PDF instead.

HB9000 manual English-2

References

Online2PDF.com Online2PDF.com

Related Documents

Preview HB-2555-P0H08-C: 55-inch LCD Video Wall Pedestal Datasheet
Datasheet for the HB-2555-P0H08-C, a 55-inch LCD video wall pedestal with a 0.8m height and 0.88mm bezel support. Features include square steel and sheet metal construction, black color, 24kg weight, and adjustable base height.