Commcrete Flipper TS Series User Manual

Introduction

First responders and the military often operate in harsh environments, relying on robust portable radios for C4I (Communication, Command, Control, Coordination & Intelligence) of dispersed forces. When operational distances exceed line-of-sight, VHF/UHF radios may not meet requirements. Terrestrial repeaters or relay stations have disadvantages during disasters, with deployment issues and insufficient coverage. Disasters like earthquakes, wildfires, and floods can also prevent terrestrial deployment.

The Flipper by Commcrete is a compact satellite communication module that transforms any line-of-sight tactical radio of all bands (Military and Commercial VHF, Military and Commercial UHF, including 700/800 & 900MHz bands) into a tactical satellite radio. Its small, rugged, agile, and multi-band flexibility makes it ideal for rescuers and first responders. By adding Flipper to a radio, users connect to the network regardless of geographic boundaries, making it the ultimate Comms-On-The-Move (COTM) product.

Flipper complies with L-Band tactical services by GEO satellite companies, offering superior size and performance. The integration of Flipper and customer radios excels in both voice and data communication.

Safety Statement

This safety statement is for Flipper™ End Users and should be used with regional regulations. The equipment is not suitable for locations with children. For mobile versions (VTS-300, VTS-301, MTS-400, ATS-500), follow fastening instructions if the equipment is to be secured in place.

The Flipper consists of an RF unit and an attached antenna. The RF unit enables PTT Line-of-Sight commercial or military radios of all bands to operate over commercial L-band frequencies. The antenna transmits and receives at L-band in accordance with commercial satellite frequencies.

DC Power

The handheld HTS-100 version supports 6-14V DC power (e.g., 12V battery, 15W max). Mobile versions (VTS-300, VTS-301, MTS-400, ATS-500) support 9-48V DC (27W max) for land, marine, and aeronautical platforms. Mobile versions require a 5A fuse in the power source for quick disconnection. Flipper is compatible with PRC-148 & PRC-152 military-grade batteries or similar 7.4 / 10.8 / 12V batteries.

Water Resistance

Flipper™ complies with IP67 standard. The MTS-400 is designed for extended durability in salty environments. All Flipper models used in saltwater require immediate cleaning with fresh water to prevent rust and corrosion.

Standards

Flipper™ is designed in compliance with CE & FCC standards, including:

• EN 55032, EN 55035, EN 301489-1, 301489-3, 301489-17, FCC Part 15B – EMC / EMI
• EN 62209-1528, 47 CFR § 25.253 – Radio
• IEEE STD 1528 IEEE FCC OET 65 – Body SAR
• IEC 62368-1 – Safety
• IEC 60529 – IP Rating (IP 67)

FCC Interference Statement HTS-100

This equipment has been tested and found to comply with Class B digital device limits per FCC Part 15. These limits provide reasonable protection against harmful interference in residential installations. The equipment generates, uses, and can radiate RF energy, and if not used per instructions, may cause interference. If interference occurs, users are encouraged to try: a) reorienting/relocating the receiving antenna, b) increasing separation between equipment and receiver, c) connecting to a different circuit, or d) consulting a dealer or technician.

This device complies with Part 15 of the FCC Rules, subject to two conditions: 1. It must not cause interference, and 2. It must accept any interference, including that which may cause undesired operation.

FCC Modification Warning Statement HTS-100

Unauthorized modifications could void the user's authority to operate this equipment under FCC Rules.

FCC RF Exposure Warning - SAR HTS-100

This device meets government requirements for RF exposure. It is designed not to exceed emission limits for RF energy set by the U.S. Federal Communications Commission. The Specific Absorption Rate (SAR) standard limit is 1.6 W/kg. Tests are conducted in standard operating positions with the EUT transmitting at specified power levels. The FCC has granted Equipment Authorization, with reported SAR levels in compliance with FCC RF exposure guidelines. SAR information is available on the FCC website (www.fcc.gov/eot/ea/fccid) by searching FCC ID: 2BBUK-FLIPPERHTS100.

To maintain RF exposure levels at or below tested levels, use only recommended accessories or those without metal that maintain a 25mm separation distance. The maximum SAR value is 1.083W/kg at 25mm. The radiated output power is below FCC limits, and the device should be used to minimize potential human contact during normal operation.

Flipper Overview

System Architecture

The Flipper system connects tactical radios to L-Band satellite frequencies. It consists of a Flipper module, a satellite antenna, and a PTT radio. The Flipper module connects to the radio via a coaxial cable (RF and DC) and to the antenna via another coaxial cable. Power is supplied by a battery.

Diagram Description: Two instances of the Flipper system are shown. Each includes a Flipper module connected to a PTT Radio and a Battery. An antenna is connected to the Flipper module via a gooseneck and coaxial cable. The system operates over L-Band frequencies, with IF signals connecting the Flipper to the radio.

Main Features

• Transforms any LOS PTT Radio, regardless of frequency band, into a PTT satellite radio.
• Supports all analog & digital PTT Radio waveforms (FM, CVSD 16K & 12K, P25, TETRA, DMR, NXDN).
• Features an omni-directional antenna, eliminating the need for satellite pointing.
• The system is tolerant to environmental obstacles, though physical disturbances like trees and buildings should be avoided.
• System end-to-end latency is approximately 250ms-500ms, depending on the GEO satellite used.

Flipper Formations

HTS-100 (Handheld)

The HTS-100 is designed for COMMS-On-The-Walk for soldiers or first responders during missions. It is a rugged, small, and lightweight device that requires no satellite pointing. Its antenna offers great performance, balancing directivity and gain for tactical missions.

Diagram Description: The HTS-100 formation shows the Flipper module connected to a radio via a DC adapter and RF cable. An antenna is connected to the Flipper via a gooseneck. A laptop is shown for Flipper configuration via USB. Another diagram shows various Flipper kits and compatible radios like PRC-148 and PRC-152.

VTS-300 – Vehicle / MTS-400 – Maritime

The VTS-300 is designed for COMMS-On-The-Move for vehicles on missions using tactical radios. It's a rugged, platform-mountable device. RF loss compensation allows flexible antenna distances, with limitations up to 9m (RG-58) or 14m (LMR-400) coaxial cable. The MTS-400 is a maritime-standard version.

Diagram Description: Shows the VTS-300/MTS-400 connected to a satellite antenna and a radio. A laptop is used for USB configuration. Power is supplied via a DC input (9-48V).

VTS-301 – Headquarters (Long distances)

The VTS-301 is designed for headquarters, allowing radios to remain in the command zone while the Flipper and antenna are deployed in distant areas. It uses a 35m LMR-195 cable for extended reach. This is achieved with a power bias module (VRE-301) and a directional antenna (VRE-303). The directional antenna compensates for RF loss over long distances.

Diagram Description: Shows the VTS-301 connected to a directional satellite antenna and a radio. An AC/DC adapter provides power. A laptop is used for USB configuration.

ATS-500 - Aeronautical

The ATS-500 is a version of the VTS-300 adapted for aeronautical use. Its passive antenna operates in extremely low temperatures (-60°c). For aero formation optimization, Commcrete Ltd. should be consulted. Kits are supplied with 15m LMR-195 cable.

Diagram Description: Shows the ATS-500 connected to an antenna and a radio. A laptop is used for USB configuration. Power is supplied via a DC input (9-48V).

Operation

HTS-100

HTS-100 Assembled: Shows the Flipper module connected to a satellite antenna via a coaxial gooseneck.

HTS-100 Interfaces: Details the connections: SMA Connector for PTT Radio Input, TNC Connector for Antenna Output, and a DC Connector (6-14VDC). A USB Connector is available for Flipper Configuration.

Usage Instructions:

1. It is recommended to place the Flipper in its pouch for protection and interface accessibility.
2. Connect the RF cable from the radio device to the Flipper (SMA RADIO port). Maximum RF power from the radio is 5W.
3. Connect the Gooseneck to the Flipper (TNC ANT port).
4. Connect the satellite antenna to the gooseneck top connector.
5. Connect the DC adapter to the radio device and its battery. Then, plug the Fischer Push-Pull connector into the Flipper (DC Port). The Flipper will power on.

LED Indications for Flipper:

VTS-300

VTS-300 Interfaces (also relevant to MTS-400, ATS-500):

The VTS-300 features a DC Connector and ports for Radio In, Antenna Out, and Power. A car lighter power option is available. The device is designed and manufactured by Commcrete.

Diagram Description: Shows the VTS-300 unit with its various ports. A separate image shows the unit connected to a car lighter power adapter. Another image shows the VTS-300 with its antenna.

Usage Instructions:

1. It is highly recommended to mount the Flipper on a stable surface prior to installation and the antenna using the supplied mounting plate or magnets.
2. Connect the RF cable between the radio device and the Flipper (TNC Radio In port). Maximum RF power from the radio is 5W (VTS-300 is protected to 80W, but not recommended).
3. Connect the RF cable between the Flipper (N-Type Antenna Out port) and the antenna (TNC Antenna port).
4. Connect the DC cable to the Flipper (DC Power port).
5. Power on the Flipper using the toggle switch (a green LED will blink).

VTS-301 Headquarters Flipper

The VTS-301 is designed for HQ formations, allowing extended distances (minimum 35 meters with LMR-195 cable) between the Flipper module and the active antenna. This is enabled by a power bias module (VRE-301) and a directional antenna (VRE-303). The directional antenna compensates for RF loss over long distances, maintaining performance. A specific configuration file ensures maximum link performance and EIRP. For customers with existing RF infrastructure, maximum distances achievable with standard RF cables are provided in tables for 0.5dB and 1dB sensitivity degradation.

Radiation Safety: VTS-301 Flipper module and its directional antenna do not exceed the allowed EIRP to satellite. The antenna is safe regarding RF exposure, but a 10cm distance from the front panel is recommended.

Installation:

1. The VRE-301 module is placed near the radio device in the HQ and powered by the supplied adapter.
2. A long RF cable connects the VRE-301 to the VTS-301 Flipper module (combining RF & DC power).
3. The VTS-301 module is mounted to a surface near the directional antenna (it has an integral mounting plate).
4. The directional antenna is mounted on an angular surface inclined at the satellite's elevation angle.

Diagram Description: Shows the VTS-301 Mount Plate with dimensions and mounting slots. Another diagram shows Directional Antenna Mount Holes with dimensions and recommended M5 screws.

Power Bias Module

The Power bias module (VRE-301) controls power supply to the VTS-301 Flipper Module via a toggle switch. An indication light shows if the channel is busy (Tx) or free (Rx). The module is supplied with a 12V/5A power supply.

Diagram Description: Images of the VRE-301 module, a 12V/5A Power Supply, and the front and rear panels of the VTS-301 module are shown, detailing connections and indicators.

Technical Specification

Model Info Table

This table details the specifications for Handheld Flipper (HTS-100), Mobile/HQ Flipper (VTS-300, MTS-400, ATS-500, VTS-301), and Active Antenna configurations.

Key Specifications:

• Radio Frequencies: 50-950 MHz for all Flipper models. L-Band frequencies: Uplink Tx 1626.5-1660.5 MHz, Downlink Rx 1525-1559 MHz.
• DC Power: 6-14 Volts for HTS-100; 9-48 Volts for mobile/HQ models.
• RF Input: 0.5-5 Watts (Protected up to 80W for VTS-300).
• EIRP: 33dBm (max).
• Environmental: -30°c - +60°c Operation (except ATS-510: -60°c +60°c). IP67 rating for all.
• Physical: Various dimensions and weights depending on the model.
• Interfaces: SMA/TNC for HTS-100; TNC/N-Type for mobile/HQ models. DC ports vary (Fischer Push-Pull, Amphenol).
• Compliance: CE, FCC.

Flipper Kits

A comprehensive list of Flipper Kits and their components is provided, including part numbers and descriptions for Handheld, Vehicle, Maritime, Aeronautical, and Headquarters configurations. This includes Flipper modules, antennas, cables, and accessories.

Flipper Band Support

Flipper supports all PTT radio frequencies and waveforms. Configuration for each band requires client demand and authorization. Supported frequencies include Low VHF (50-88MHz), Commercial VHF (136-174MHz), Military UHF (225-400MHz), Commercial UHF (400-512MHz), and High UHF (700-930MHz).

Frequency bands are enabled by the manufacturer based on client needs and regional licenses. Flipper configuration is typically done before supply. However, firmware updates, band support extensions, or other options may require the proprietary PC Programming Software (Flipper CMD). All Flipper units are supplied with a Disk-On-Key containing the software and a USB-C communication cable. Remote instruction sessions are provided for installation and configuration.

Flipper CMD

Flipper CMD software enables configuration of Flipper modules. It is necessary for:

• Switching frequency bands based on purchased license and Lease-Ops generated Rx frequency.
• License updates for customers expanding their license.
• Firmware updates by Commcrete Ltd.
• Restoring factory default settings.

Commcrete offers remote guidance for customers needing further flexibility with Flipper CMD Software, including proper usage and supply of configuration files.

Home Tab (Configuration & Basic Info): This tab allows users to connect/disconnect, view firmware information, and configure radio bands, Flipper configuration files, and Lease-Ops templates. It displays details like Radio Type, Tx/Rx Frequency Range, Lease Rx Frequency, and permitted licenses.

License Tab (Log Files Extended Info): This tab facilitates license activation, saving/loading license keys, and retrieving device status. It shows permitted licenses, device type, temperature, battery power, and transmission/reception frequencies.

Customer service & support

Flipper TS Series Kit contents, accessories, and spare parts are detailed in the Flipper TS Series datasheet. Commcrete Ltd. continuously develops and updates its product portfolio. This user manual is accurate as of the noted date.

For further information, contact Commcrete Ltd. via:

• Office Tel: +972-8-6686244
• Office E-mail: info@commcrete.co.il
• Website: https://commcrete.com

Flipper™ is a trademark of Commcrete Ltd. All rights reserved.

All rights reserved to Commcrete ltd®, August 2024. Check for the latest version of this brochure at www.commcrete.com. Address: 11 Shaked Street, Hevel Modi'in 7319900, Israel.