EnerSys NexSys TPPL Batteries
High-Performance Thin Plate Pure Lead (TPPL) Technology
Introduction
EnerSys NexSys TPPL batteries represent the new generation of Thin Plate Pure Lead (TPPL) technology. These batteries are highly efficient, compact, safe, and easy-to-use energy storage solutions, delivering high performance.
NexSys TPPL batteries offer exceptional flexibility, allowing users to utilize them and recharge them at their convenience, such as during breaks or at the end of a workday. They can even be returned to service before being fully charged. Combining advanced TPPL block design with robust materials and structure, NexSys TPPL batteries provide excellent performance, high resistance to shock and vibration, and can transform your operations.
Key Features and Benefits
NexSys TPPL batteries are equipped with exclusive TPPL (Thin Plate Pure Lead) technology, making them energy-dense, maintenance-free, and ideal for partial and rapid recharging. They also offer significantly longer runtime and service life compared to flooded or gel batteries.
TPPL Technology (Thin Plate Pure Lead)
- Thin plate structure for better energy efficiency.
- Up to 20% more power than conventional batteries of the same size.
- 99% recyclable.
Operator & Operation Protection
- Sealed construction: No acid exposure, spills, or mess.
- Minimal gassing ?: Ideal for operations in sensitive areas.
Flexible Workflow
- Full recharge in under 2 hours ⏱️.
- Partial recharge during breaks or at the end of a workday for maximum flexibility and comfort.
Low Maintenance & High Productivity
- Maintenance-free ⚙️: No water addition, changes, or equalization required.
- Longer storage life: Up to TWO years at full charge (at 20°C).
Productivity-Focused Design
- Excellent service life: Optimized partial charge performance and high energy efficiency.
- Exceptional lifespan: Up to 1,500 cycles at 60% depth of discharge (DoD) ?.
Integrated Data Communication
- Automatic recharge alerts ?.
- Intuitive battery monitoring and data capture capabilities.
Key Applications
NexSys TPPL batteries are suitable for a wide range of applications, including:
- Floor maintenance and cleaning machines
- Personnel transport shuttles
- Industrial utility vehicles
- Elevating work platforms and lifts
- Automated Guided Vehicles (AGV)
- Golf cars
The ability to perform partial recharging means NexSys TPPL batteries can deliver up to 160% of their daily energy output, leading to longer operating times and reduced unproductive downtime. Avoiding deep discharges helps prolong battery life.
Maximum Power in Less Space
NexSys TPPL batteries are manufactured with extremely thin pure lead plates, allowing more plates to fit within the battery. This increased plate count translates to more power – up to 20% more than traditional batteries of the same size. Simple, high-performance, and compact, NexSys TPPL batteries are easy to handle and offer optimal performance in commercial and industrial floor maintenance applications.
NexSys® TPPL Battery Block Specifications
| Battery Type | Voltage (V) | Capacity C5 (Ah) | Capacity C20 (Ah) | Dimensions (L x W x H) | Terminal Height (in) | Weight (lbs) | Standard Terminals | Terminal Adapter Options | Terminal Position |
|---|---|---|---|---|---|---|---|---|---|
| 12NXS26 | 12 | 26 | 30 | 9.84 x 3.82 x 5.79 in | 5.67 | 21.1 (9.6 kg) | Female M6 | A | 1 |
| 12NXS36 | 12 | 36 | 42 | 9.84 x 3.82 x 7.76 in | 7.64 | 29 (13.2 kg) | Female M6 | A | 1 |
| 12NXS38 | 12 | 38 | 42 | 7.74 x 6.5 x 6.69 in | 6.37 | 38.4 (17.4 kg) | Female M6 | A | 1 |
| 12NXS50 | 12 | 50 | 56 | 8.66 x 4.76 x 9.92 in | 9.76 | 41 (18.6 kg) | Female M6 | A | 1 |
| 12NXS61 | 12 | 61 | 63 | 11.02 x 3.82 x 10.39 in | 9.76 | 42 (19.1 kg) | Female M8 | B | 2 |
| 12NXS62 | 12 | 62 | 65 | 12.95 x 6.54 x 6.85 in | 6.54 | 53.1 (24.1 kg) | Female M6 | A | 1 |
| 12NXS85 | 12 | 85 | 97 | 15.55 x 4.13 x 10.39 in | 9.76 | 60 (27.2 kg) | Female M8 | B | 2 |
| 12NXS86 | 12 | 86 | 100 | 12.99 x 6.79 x 8.43 in | 8.62 | 77.4 (35.1 kg) | Female 3/8"-16 | A | 4 |
| 12NXS90 | 12 | 90 | 104 | 11.89 x 6.89 x 8.78 in | 8.94 | 69.45 (31.5 kg) | Female M8 | A | 3 |
| 12NXS120 | 12 | 120 | 128 | 13.31 x 6.81 x 10.71 in | 10.75 | 94.8 (43.0 kg) | Female M6 | A | 3 |
| 12NXS137 | 12 | 137 | 154 | 16.9 x 6.79 x 9.36 in | 9.36 | 105 (47.6 kg) | Female M6 | B | 2 |
| 12NXS157 | 12 | 157 | 183 | 16.9 x 6.79 x 10.75 in | 10.75 | 117 (53.1 kg) | Female M6 | B | 2 |
| 12NXS166 | 12 | 166 | 187 | 22.09 x 4.92 x 11.14 in | 10.35 | 113.3 (51.4 kg) | Female M8 | B | 2 |
| 12NXS186 | 12 | 186 | 210 | 22.09 x 4.92 x 12.48 in | 11.69 | 131.1 (59.5 kg) | Female M8 | B | 2 |
EnerSys® Charging Solutions
EnerSys offers modular and flexible charging systems tailored to specific battery profiles and operating conditions. IMPAQ™ and NexSys®+ chargers provide high-frequency charging with exclusive NexSys TPPL profiles. Utilizing high-frequency charging solutions from EnerSys reduces the Total Cost of Ownership (TCO) by minimizing maintenance and energy costs. The low component design ensures flexibility, safety, and reliability.
After-Sales Service & Support
EnerSys provides comprehensive support services for batteries, ranging from system design and installation to repairs, certification, testing, and maintenance. Their battery recycling program accepts all lead-acid batteries from any manufacturer. Advanced tools and technologies offer insights to optimize battery maintenance and operation.
For more information, visit www.enersys.com.
Contact Information:
World Headquarters:
2366 Bernville Road
Reading, PA 19605, USA
+1-610-208-1991 / +1-800-538-3627
EnerSys EMEA:
EH Europe GmbH
Baarerstrasse 18
6300 Zug, Switzerland
+41 44 215 74 10
EnerSys APAC:
No. 85, Tuas Avenue 1,
Singapore 639518
+65 6558 7333
