Aventics G3 Series EtherNet/IP DLR Technical Manual
G3 Series EtherNet/IPTM DLR Technical Manual
G3 Series EtherNet/IPTM DLR Technical Manual
Conditions for use of this product
(1) Aventics G3 Manifold ("the PRODUCT") shall be used in conditions. i) Where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or serious accident. ii) Where the backup and fail-safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT. (2) The PRODUCT has been designed and manufactured for use in general industries. Aventics shall have no responsibility or liability including but not limited to any and all responsibility or liability based on contract, warranty, tort, product liability for any injury or death to persons, loss or damage to property caused by the product that are operated or used in application not intended or excluded by instructions, precautions or warnings contained in Aventics. Technical, User, Instruction, Safety manuals or bulletins.
Safety precautions
Before using this product, please read this manual and the relevant manuals carefully and pay attention to safety and product application. The following symbols are used in the manual to identify important safety, installation and application information.
CAUTION
Caution symbol indicates a possible hazard which may cause injury or equipment damage.
NOTE!
Note symbol indicates important information regarding equipment installation and setup
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G3 Series EtherNet/IPTM DLR Technical Manual
Electrical installation and operational guidelines
CAUTION
· To be connected to Class 2 power source only · All Aventics. communication nodes should be grounded during the installation process. These grounding guidelines can
be found in National Electrical code IEC 60204-1 or EN 60204-1. · All Numatics G3 Electronics Products to be installed or wired in accordance with ASCO Aventics published instructions
and applicable electrical codes. · MULTIPLE CLASS 2 POWER SOURCES: When interconnects, class 2 sources shall be Listed and rated suitable for
parallel interconnection · Sources shall be Listed and rated suitable for parallel interconnection · CLASS 2 WIRING: All field wiring shall be suitable for Class 1, Electric Light and Power, or Class 2, 3 wirings are routed
separately and secured to maintain separation between 1) Class 2 wiring and all other class wiring, and 2) Limited energy circuit conductors from unlimited energy circuit conductors · Class 2 Device Wiring Only Do Not Reclassify and Install as Class 1, 3 or Power and Lighting Wiring · When using molded connector power cables, Do Not rely on wire colors for Pin-Out. Always use pin number references. · Wire connections shall be rated suitable for the wire size (lead and building wiring) employed · MULTIPLE CLASS 2 POWER SOURCES: When interconnects, class 2 sources shall be Listed and rated suitable for parallel interconnection · Sources shall be Listed and rated suitable for parallel interconnection
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G3 Series EtherNet/IPTM DLR Technical Manual
Table of Contents
1. About EtherNet/IPTM ............................................................................................................................. 6 1.1 Overview ................................................................................................................................. 6 1.2 G3 EtherNet/IPTM Features ......................................................................................................... 6 1.3 G3 EtherNet/IPTM Performance Data ............................................................................................ 6
2. G3 Introduction ................................................................................................................................... 7 2.1 G3 Electronics Modularity........................................................................................................... 7 2.2 500 Series Pneumatic Valve Manifold .......................................................................................... 9 2.3 500 Series Manifold Stations .................................................................................................... 10 2.4 500 Series Standard Z-BoardTM Connectors ................................................................................ 11 2.5 2000 Series Pneumatic Valve Manifold....................................................................................... 12 2.6 2000 Series Z-BoardTM Connectors ............................................................................................ 13 2.7 2000 Series Z-BoardTM and Ribbon Cable Example ..................................................................... 14 2.8 2000 Series Z-BoardTM with Valve Side Sub-D Example ............................................................... 15
3. Zoned Power ..................................................................................................................................... 16 3.1 503 Series Zoned Power application .......................................................................................... 16 3.2 503 Series Zoned Power example ............................................................................................. 17
4. Communication Module ...................................................................................................................... 18 4.1 EtherNet/IP DLR Communication Module (Node) ......................................................................... 18 4.2 Communication Module Description ........................................................................................... 19 4.3 Connector Pin-Outs ................................................................................................................. 20 4.4 Electrical Connections.............................................................................................................. 21 4.5 Ground Wiring ........................................................................................................................ 23 4.6 Power Consumption ................................................................................................................ 24 4.7 Diagnostics ............................................................................................................................ 26
5. G3 Graphic Display ............................................................................................................................ 28 5.1 Main Menu Structure ............................................................................................................... 29 5.2 IP Address ............................................................................................................................. 30 5.3 Subnet Mask .......................................................................................................................... 31 5.4 Gateway IP ............................................................................................................................ 32 5.6 Config. Mode .......................................................................................................................... 34 5.7 Web-Server ........................................................................................................................... 35 5.8 MAC Address .......................................................................................................................... 36 5.9 Advanced Settings Comm. Fault ............................................................................................ 37 5.10 Advanced Settings - Brightness ................................................................................................ 38 5.11 Advanced Settings Flip Display .............................................................................................. 39 5.12 Advanced Settings Comm. Format ......................................................................................... 40 5.13 Advanced Settings Parameters Lock ....................................................................................... 41 5.14 Advanced Settings Configuration Lock .................................................................................... 42 5.15 Advanced Settings Quick Connect .......................................................................................... 43 5.16 Advanced Settings Compatibility Mode.................................................................................... 44 5.17 Factory Defaults ..................................................................................................................... 45 5.18 Diagnostics ............................................................................................................................ 46 5.19 Diagnostics - Self Test Mode .................................................................................................... 47 5.20 Error Messages....................................................................................................................... 48
6. Auto Recovery Module (ARM) .............................................................................................................. 49 6.1 ARM process flowchart ............................................................................................................ 49 6.2 Wireless ARM ......................................................................................................................... 51 6.3 Connecting to the Wireless ARM (Computer or Mobil Device) ........................................................ 52 6.4 Wireless ARM Webserver in "View Only" mode............................................................................ 54 6.5 Wireless ARM Webserver in "Configuration & Parameter Changes" mode ....................................... 54 6.6 Returning Wireless ARM to Factory Defaults ............................................................................... 64
7. Distribution ....................................................................................................................................... 65 7.1 Sub-Bus Distribution Modules ................................................................................................... 66 7.2 Sub-Bus Cables ...................................................................................................................... 72
8. Digital I/O Module.............................................................................................................................. 74 8.1 Digital I/O Module Usage ......................................................................................................... 74
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8.2 I/O Module Technical Data ....................................................................................................... 75 8.3 I/O Module Descriptions and Menus .......................................................................................... 76 8.4 Digital Input Modules .............................................................................................................. 77 8.5 Digital Output Modules ............................................................................................................ 86 8.6 Digital Input/Output Modules ................................................................................................... 90 9. Valve Interface Modules...................................................................................................................... 91 9.1 2000 Series & 500 Series Valve Driver ...................................................................................... 91 9.2 Sub-bus Valve Module ............................................................................................................. 93 9.3 Sub-bus Valve Module without Distribution and I/O..................................................................... 95 9.4 Valve Side Digital Output Modules............................................................................................. 97 9.5 500 Series Extended Coil Capability .......................................................................................... 98 9.6 Extended Coil Configuration ..................................................................................................... 98 9.7 Extended Coil Valve driver IO Mapping .................................................................................... 101 9.8 501 Series, up to 64 solenoid coils .......................................................................................... 102 9.9 501 Series, up to 128 solenoid coils ........................................................................................ 103 9.10 502 and 503 Series, up to 80 coils .......................................................................................... 104 10. Analog I/O Modules ........................................................................................................................ 105 10.1 Analog I/O Module Rules ....................................................................................................... 105 10.2 Analog Graphic Display.......................................................................................................... 112 10.3 Analog Module / Self Test Mode .............................................................................................. 115 10.4 Analog Module / Factory Defaults............................................................................................ 116 11. Specialty Modules .......................................................................................................................... 117 11.1 RTD Module ......................................................................................................................... 117 11.2 Sub-Bus Hub Module ............................................................................................................. 128 12. I/O Module Wiring Diagrams............................................................................................................ 136 12.1 NPN/PNP Definitions.............................................................................................................. 136 13. EtherNet/IPTM G3 Web Server .......................................................................................................... 138 13.1 Integrated Web Page Configuration ......................................................................................... 138 13.2 Connecting to a G3 Series EtherNet/IPTM Node ......................................................................... 138 13.3 EtherNet/IPTM Web Server functionality ................................................................................... 142 13.4 IP Address Configuration ....................................................................................................... 151 13.5 User Configurable Device Parameters ...................................................................................... 152 13.6 Communication Fault/Idle Mode Parameter .............................................................................. 153 14. EtherNet/IPTM Commissioning .......................................................................................................... 154 14.1 G3 configuration for RSLogix 5000 (Rockwell Generic Ethernet Module)....................................... 154 14.2 G3 configuration for RSLogix 5000 (Aventics G3 EDS File) ......................................................... 156 15. EtherNet/IPTM Mapping.................................................................................................................... 159 15.1 I/O Sizes ............................................................................................................................. 159 15.2 Manifold and I/O Data Sizing Worksheet .................................................................................. 160 15.3 Bit Mapping Rules ................................................................................................................. 161 15.4 Example No. 1...................................................................................................................... 162 15.5 Example No. 2...................................................................................................................... 164 15.6 Example No. 3...................................................................................................................... 166 15.7 Example No. 4...................................................................................................................... 168 15.8 Example No. 5...................................................................................................................... 170 15.9 Diagnostic Word ................................................................................................................... 172 16. IIOT ............................................................................................................................................. 174 16.1 Rest API introduction ............................................................................................................ 174 16.2 Rest API Examples ................................................................................................................ 176 16.3 Rest API Functions ............................................................................................................. 177 17. Appendix ...................................................................................................................................... 199 17.1 System Specifications............................................................................................................ 199 17.2 Factory Default Settings ........................................................................................................ 200 17.3 Troubleshooting.................................................................................................................... 201 17.4 Glossary of Terms ................................................................................................................. 202 17.5 Technical Support ................................................................................................................. 204
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G3 Series EtherNet/IPTM DLR Technical Manual
1. About EtherNet/IPTM
1.1 Overview
EtherNet/IPTM is a communication protocol that uses the same network technology that can be found in commercial and domestic operations worldwide but has added benefits/features toward manufacturing applications. It is a CIP (common industrial protocol) Network that follows the Open Systems Interconnection (OSI) model.
The ODVA (Open Device Net Vendor Association) is an independent organization that governs the EtherNet/IPTM specification and oversees conformance testing for products.
EtherNet/IPTM uses industrial M12 IP67-rated connectors. The protocol can transfer data at two interface speeds of 10 Mbps and 100 Mbps. Maximum network cabling distance is limited to 100m segments at 20º C.
More information about EtherNet/IPTM and ODVA can be obtained from the ODVA web site www.odva.org
Device level ring or DLR network technology for industrial applications takes advantage of embedded switch functionality within the associated EtherNet/IPTM communication modules. DLR technology adds device-level network resilience to optimize machine operation. When a DLR network detects a break in the ring, it provides alternate routing of the data to help recover the network at extremely fast rates. Enhanced diagnostics built into DLR-enabled products identify the point of failure, helping to speed maintenance and reduce mean time to repair. The DLR module is works equally well in both Linear and Ring configurations.
1.2 G3 EtherNet/IPTM Features
Features EtherNet/IPTM Spec.
Supported Bus Topology Baud Rates Supported
CE
Duplicate Address Detection
Address Setting
Duplex Conformance Tested Protocols supported
IIOT
Description
Designed to EtherNet/IPTM and DLR Specification
Star and Multi-Star and Ring 10/100 Mbps and Autobaud CE Compliant If a duplicate address is detected on power up, duplicates will not progress to run mode Via DHCP/BOOTP, Webserver Configuration or Graphical Display Interface Half and Full supported Tested by ODVA for conformance ACD, ARP, DHCP, HTTP, TCP/IP, UDP
REST API
1.3 G3 EtherNet/IPTM Performance Data
Features CIP connections consumed CIP connections available Packets per second (PPS) RPI Connection Type
Description 1 16 10,000 5ms Multicast, Unicast
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2. G3 Introduction
The G3 Series is an electronic product platform that features an integrated graphic display for simple commissioning and displaying of diagnostic information. The G3 offers innovative distribution capability which allows the same I/O components that make up a centralized manifold configuration to be used as the distribution components as well, decreasing the need for duplicate components on centralized and distributed applications. The G3 platform interfaces to a variety of valve series and fieldbus interface protocols and can address a total of 1200 I/O points (150 bytes). With proper assembly and termination, the G3 modules will have an IP65 / IP67 rating.
The manifold can be viewed as having two sections to it, the Valve Side and the Discrete I/O Side. The Valve Side supports a maximum of 128 solenoid coils and the Discrete I/O Side supports a maximum of 16 modules capable of addressing up to 1200 outputs, 1200 inputs or various combinations.
Various discrete modules with integrated graphic display are available. They include digital I/O, analog I/O, and specialty modules which cover various application needs. Pinouts for all connectors are labeled on the side of the respective modules and are also detailed in the module section of this document.
This manual describes specific information for configuring and commissioning the Aventics G3 Series product line. For more information relating to pneumatic valves and valve manifold assemblies, please refer to the Aventics "In Control "catalog at www.asco.com.
Clips
Allows easy field changes of electronic modules.
Graphic Display
Allows Easy Configuration & Diagnostic reporting
ARM (Auto Recovery Module)
Automatically stores & reprograms configuration information
Sub-Bus OUT
Used to distribute additional I/O and
manifolds
Discrete I/O Side
Accepts up to 16 modules in
Communication Module (Node)
centralized or distributed configuration
Available with various
Industrial protocols
2.1 G3 Electronics Modularity Discrete I/O
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Valve Side
Drives up to 128 coils
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G3 Series EtherNet/IPTM DLR Technical Manual
The G3 Series product line is a completely modular and scalable system. As shown below, the G3 electronic modules plug together, via mechanical clips, allowing for easy assembly and field changes.
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2.2 500 Series Pneumatic Valve Manifold
The pneumatic valve manifold with internal circuit board technology is also modular. The valve solenoid coil connections are automatically made using Z-BoardTM technology (plug together PC boards), which allow internal connection from solenoid coils to output drivers without the use of wires). This allows easy assembly and field changes.
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2.3 500 Series Manifold Stations
Solenoid Coil Connections using Z-BoardTM Technology for 50x valve series Z-BoardTM plug together technology connects all valve solenoids to the valve coil output driver board, located in the valve adapter. There is a maximum of 128 coil outputs available on the complete manifold assemblies. The 128 available outputs are accessed on the 501 series valves utilizing 4 station manifolds and on the 502 and 503 series utilizing 2 station manifolds.
Not Used, Pin No. 3
14 Solenoid, Pin No. 1
Common, Pin No. 4
12 Solenoid, Pin No. 2
NOTE!
A single solenoid valve's coil is always on the "14" end.
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2.4 500 Series Standard Z-BoardTM Connectors
The 501, 502 and 503 valve series utilize 2 different Z-BoardTM designs to achieve the single and double solenoid output functions.
501 Series
502 Series
503 Series
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2.5 2000 Series Pneumatic Valve Manifold
The pneumatic valve manifold with internal circuit board technology is also modular. The valve solenoid coil connections are automatically made using Z-BoardTM technology (plug together PC boards), which allow internal connection from solenoid coils to output drivers without the use of wires). This allows easy assembly and field changes.
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2.6 2000 Series Z-BoardTM Connectors
The 2005/2012/2035 valve series utilize 2 different Z-BoardTM designs to achieve the single and double solenoid output functions. This yields the possible 32 single, 16 double, or various combinations of valve coil output capabilities.
Single Z-BoardTM
Double Z-BoardTM
Ribbon Connection Single Z-BoardTM
single
Ribbon Connection Double Z-BoardTM
double
NOTE!
The 17th solenoid (output group No. 2's first bit) must be accessed via either the valve side Sub-D output module or a ribbon connector type Z-board.
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2.7 2000 Series Z-BoardTM and Ribbon Cable Example
If fourteen (14) single solenoid and one (1) double solenoid valves are connected directly to the communication node through the associated Z-BoardsTM. one (1) single solenoid and four (4) double solenoid valves are connected to the communication node via the ribbon cable, the following would be the valve side bit map:
Output Word Output Byte Output Bit No. Solenoid Coil Output No.
0
1
0
1
2
3
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
n/a
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2.8 2000 Series Z-BoardTM with Valve Side Sub-D Example
If sixteen (16) single solenoid valves are connected directly to the communication node via Z-BoardsTM and a valve side Sub-D connector is connected to the communication node via the output Group No. 2 connector then the following would be the valve side bit map:
Output Word Output Byte Output Bit No. Solenoid Coil Output No.
0
1
0
1
2
3
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
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3. Zoned Power
3.1 503 Series Zoned Power application
The Zoned Power Manifold blocks can be incorporated into a 503 manifold assembly to isolate Power to a number of valve stations, independent from the main power of the manifold. This is achieved by the integral 4 Pin M12 connector along with the modified manifold board. The total number of Zoned Power Manifold blocks is determined by the maximum solenoid outputs as defined by the type of interface (e.g. G3 Electronics, Terminal Strip, D-Sub). For user flexibility, the Zoned Power Manifold blocks are available in both "proprietary" and "ISO" versions and can be ordered with the M12 connector starting at the first or second station.
W
V
W & V Connector Pin Out
V Wiring Option
Technical Data
Electrical Data: Voltage: Connection: Environmental:
W Wiring Option
24 VDC (0 VDC must be common with main power) 4 Pin M12 Single Key Male IP65 (with proper connection)
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3.2 503 Series Zoned Power example
In the example shown below there are two Zoned Power Manifold blocks used. One is a "W" wiring option and the other is a "V" wiring option. The first (5) stations of the manifold assembly get their power from the M12 4 Pin connector at station one. The next (5) stations get their power from the M12 4 Pin connector at station six. Each of these "Zones" can be individually switched of if the machine or process requires. This example is considered a manifold with (2) Power Zones. The Main Power (7/8" MINI) cannot be considered or used as a Power Zone; Switched Power (Solenoid/Output Power) MUST be present for control to the solenoids.
24 VDC
V
a
N
l
o
v
d
e
e
&
&
O
I
u
n
t
p
p
u
u
t
t
S+
S+
S
SS-+
NC
NS-C
NC
V Wiring Option
W Wiring Option
NOTE!
The 0 VDC reference for the +24 VDC applied to Pin 4 of the M12 connector MUST be the same as the one used on G3/580/Terminal Strip/25 or 37 Pin Sub-D/19 or 26 Pin Round Connector. If multiple 24 VDC power supplies are used the 0 VDC references of each supply MUST be common.
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G3 Series EtherNet/IPTM DLR Technical Manual
4. Communication Module
4.1 EtherNet/IP DLR Communication Module (Node)
This module is the communication interface to the manifold. It contains communication electronics and internal short circuit protection for power. It can be configured using the module's internal webserver or graphic display interface.
Communication Module Kit Part Number EtherNet/IP DLR Communication module
240325
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4.2 Communication Module Description
Detail No. 1 2 3 4 5 6 7 8 9 10
Description "Set" Button used to navigate through user menus and to set parameters Activity/Link Status LED Two - 4 Pin M12 D-Coded Female Communication Connectors Mounting Hole "Next" Button used to navigate through user menus and to set parameters Graphic Display used to display parameter information Network Status LED Slot for text ID tags Keying for preventing I/O module insertion 4 Pin MINI Male Power Connector
1
5
6
2
7
8 3
9
10
4
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G3 Series EtherNet/IPTM DLR Technical Manual
4.3 Connector Pin-Outs
Industry standard connectors are used for communication and auxiliary power. The EtherNet/IP communication connector is a D-coded keyway 4 pin female M12 connector. The Power connector is a single keyway 4 pin male 7/8" MINI connector.
EtherNet/IP Communication Connector Pin-Out
Pin No. 1 2 3 4
Function TX+ RX+ TXRX-
Positive Transmit Line Positive Receive Line Negative Transmit Line Negative Receive Line
Description
Power Connector with Cenelec Pin-Out
Cenelec Pin No.
1
2
3
4
Function
Description
+24 VDC (Valves and Outputs)
+24 VDC (Node and Inputs)
0 VDC (Node and Inputs)
0 VDC (Valves and Outputs)
Voltage used to power outputs (valve coils and discrete outputs) SW Voltage used to power discrete inputs and module electronics UNSW 0 VDC Voltage used to power discrete inputs and module electronics UNSW 0 VDC Voltage used to power outputs (valve coils and discrete outputs) SW
CAUTION
· Power common (0 VDC) pins 3 and 4 are isolated from each other to allow separate (isolated) power supply connection if required. However, they can be tied together if a single common, non-isolated, application is preferred.
· The combined draw of the +24VDC Valves and Outputs and +24VDC Node and Inputs pins cannot exceed 8 Amps, at any given moment in time.
· The Node and Input power pin (2) supplies power to the node electronics. This pin must be powered for the communication module to function.
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4.4 Electrical Connections
Power Connector Wiring Diagram
Power Supply Example (Non-isolated commons)
Power Supply Example (Isolated commons)
CAUTION
· Please see page 25 for external fuse sizing guide. · When using molded connector power cables, Do Not rely on wire colors for Pin-
Out. Always use pin number references. · The combined draw of the +24VDC Valves and Outputs and +24VDC Node and
Inputs pins cannot exceed 8 Amps, at any given moment in time.
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RX+ (WHITE/GREEN) 6
RX+ (WHITE/GREEN) 6
3 MALE
2
1
G3 SeriesSTREAtIGhHeT-rTHNReOtU/GHIPTM DLR Technical Manual3
CABLE
MALE
2
EtherNet/IPTM Cabling Diagram
Here are soTmX-e(ObRasAiNcGwEi)ring examples of Straight-Through cabling. Crossover cablingTXis- (nOoRtArNeGqEu)ired for the G3
1
EtherneTtXI+P (DWLHRITmE/oOdRuAleN.GE)
TX+ (WHITE/ORANGE)
6
3 MALE
2
1
RJ45 to M12 D Coded Cable
RX- (GREEN) RX+ (WHITE/GREEN)
TX- (ORANGE) TX+ (WHITE/ORANGE)
STRAIGHT-THROUGH CABLE
RX+ (WHITE/GREEN) TX- (ORANGE)
32 MALE
41 RX- (GREEN) TX+ (WHITE/ORANGE)
M12 D Coded to M12 D Coded Cable
TX- (ORANGE) RX+ (WHITE/GREEN)
32 MALE
41 TX+
(WHITE/ORANGE)
RX- (GREEN)
STRAIGHT-THROUGH CABLE
RX+ (WHITE/GREEN) TX- (ORANGE)
32 MALE
41 RX- (GREEN) TX+ (WHITE/ORANGE)
NOTE!
· These are examples only. For appropriate network cabling information, please see the ODVA document titled, "Ethernet/IPTM: Media Planning and Installation Manual".
· RJ45 shown as T-568B standard.
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G3 Series EtherNet/IPTM DLR Technical Manual
4.5 Ground Wiring
All Aventics communication nodes should be grounded during the installation process. These grounding guidelines can be found in National Electrical code IEC 60204-1 or EN 60204-1.
CHASSIS GROUND CONNECTION POINT
500 Series
CHASSIS GROUND CONNECTION POINT
2000 Series
CAUTION
· Proper grounding will prevent many intermittent problems with network communication.
· When grounding to a machine frame, please ensure that the machine frame itself is already properly grounded.
· Better grounding can be achieved when larger diameter (lower gauge) wire is used.
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4.6 Power Consumption
Power Connection
CENELEC Pin No.
1
2
3
4
Function
Description
+24 VDC
Voltage used to power outputs
(Valves and Outputs) (valve coils and discrete outputs) SW
+24 VDC
Voltage used to power discrete inputs and
(Node and Inputs) module electronics UNSW
0 VDC Common 0 VDC (-V) Voltage used to power discrete inputs and
(Node and Inputs) node electronics UNSW
0 VDC Common 0 VDC (-V) Voltage used to power outputs
(Valves and Outputs) (valve coils and discrete outputs) SW
Power Rating
· For maximum supply current capability please refer to page 75. · Loads should not draw more than 0.5 Amps of current from any one individual discrete output point (Contact
factory for higher current capability requirements).
CHART 1
Component
Solenoid Valve Coil 501 (Each) Solenoid Valve Coil 502 (Each) Solenoid Valve Coil 503 (Each) Solenoid Valve Coil 2002 (Each) Solenoid Valve Coil 2005 (Each) Solenoid Valve Coil 2012 (Each) Solenoid Valve Coil 2035 (Each) Solenoid Valve Coil ISO 5599/2- SPA Valve Adapter (Driver) 2000 series Valve Adapter (Driver) 500 series 501 Series 32+ valve driver board 502 Series 32+ valve driver board 503 Series 32+ valve driver board Digital Module (M12 style) Digital Module (M8 Style) Analog Module Sub-Bus Hub RTD Module Communication Module (Node) Sub-Bus Valve Module 580 Sub-Bus Valve Module Auto Recovery Module (ARM)
Voltage
24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC
Tolerance
+10%/-15% +10%/-15% +10%/-15% +10%/-15% +10%/-15% +10%/-15% +10%/-15% +10%/-15%
+/- 10% +/- 10% +/- 10% +/- 10% +/- 10% +/- 10% +/- 10% +/- 10% +/- 10% +/- 10% +/- 10% +/- 10% +/- 10% +/- 10%
+24VDC (Valves and Outputs)
Pins 1 and 4
Current
Power
0.03 A 0.05 A 0.07 A 0.02 A 0.06 A 0.11 A 0.11 A 0.17 A 0.03A 0.03A 0.03A 0.03A 0.03A 0.04 A
0 A 0.01 A
0 A 0.01 A 0.04 A 0.01 A .034 A
0 A
0.80 W 1.30 W 1.70 W 0.48 W 1.44 W 2.64 W 2.64 W 4.08 W 0.72 W 0.72 W 0.72 W 0.72 W 0.72 W 0.96 W
0W 0.24 W
0 W 0.24 W 0.9 W 0.24 W 0.8 W
0 W
+24VDC (Node and Inputs)
Pins 2 and 3
Current Power
0 A 0 A 0 A 0 A 0 A 0 A 0 A 0 A 0.02 A 0.02 A 0.05 A 0.05 A 0.05 A 0.05 A* 0.19A 0.08 A* 0.06 A 0.06 A 0.10 A* 0.03 A* 0.04 A* 0.03 A
0 W 0 W 0 W 0 W 0 W 0 W 0 W 0 W 0.48 W 0.48 W 1.20 W 1.20 W 1.20 W 1.20 W* 4.56 W 1.92 W* 1.44 W* 1.44 W* 2.50 W* 0.72 W* 0.9 W* 0.72 W
* Current depends on graphic display brightness setting. Max. value shown with high brightness. Values decrease by approx. 5% for Medium and 11% for Low brightness settings.
NOTE!
· Total power consumption for each Discrete I/O point is dependent on the specific current draw of input sensor devices and output loads.
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Recommended External Fuses
External fuses should be chosen based upon the physical manifold configuration. Please refer to the following table for the fuse sizing chart.
External Fuse Sizing Chart
Power Consumption - Power Connector Pin for Valves and Outputs
Description
Current
Number of Solenoid Valve Coils Energized Simultaneously
Number of coils ____ X ____ A = __________Amps
(Reference Chart 1 above for specific current draw based on valve series)
+
Total load current drawn by simultaneously energized Discrete Outputs
=
__________Amps +
Number of I/O modules installed ___ X 0.04 A
=
__________Amps +
Main Valve Driver =
0.03 Amps +
Number of +32 Valve Drivers = Communication Node Power Consumption =
0.05 Amps +
0.01 Amps
Total:
__________Amps
Surge Compensation: X
1.25
Suggested External +24 VDC (Valves and Outputs) Fuse Value:
__________Amps
Power Consumption Power Connector Pin for Node and Inputs Description Communication Node Power Consumption =
Current 0.10 Amps
+
Total load current drawn by Sensor Devices from Discrete Inputs source
=
__________Amps +
Number of I/O modules installed ___ X 0.08 A = __________Amps
+
Total:
__________Amps
Surge Compensation: X
1.25
Suggested External Pin +24 VDC (Node and Inputs) Fuse Value:
__________Amps
*Factory Default Settings
NOTE!
· The Node and Inputs Aux Power pins supply power to the node electronics. These pins must be powered to supply communication node and input power.
· The internal electronic fuses exist to protect against damage due to catastrophic failure of internal components. External fuses are always recommended for protection against power supply failure, over-current conditions, etc.
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4.7 Diagnostics
Communication Module LED Functions Upon power up, the LEDs indicate the status of the unit. There are five LEDs on the G3 EtherNet/IPTM node. The LEDs are described below.
LED Name
Color Off
MODULE STATUS
Green Red
Green Red Off
NETWORK STATUS
Green
Red
ACTIVITY/LINK 1 ACTIVITY/LINK 2
Off Green
Off Green
Status OFF ON
FLASHING ON
FLASHING FLASHING
OFF ON FLASHING
ON
FLASHING OFF ON
FLASHING OFF ON
FLASHING
Description No power applied to +24V NODE/ IN. Device operational. The module is operating correctly. Standby. The module has not been configured. Major fault. A major internal error has been detected. Module initialization and configuration. Self -Test Mode. No EtherNet connection is detected EtherNet/IPTM connection established EtherNet connection detected Duplicate IP address. The module has detected that its IP address is already being used elsewhere on the network The EtherNet/IPTM connection was lost No EtherNet connection is detected The module is connected to an EtherNet network Ethernet/IPTM connected and exchanging data No EtherNet connection is detected The module is connected to an EtherNet network Ethernet/IPTM connected and exchanging data
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Output Short Circuit Protection
G3 Output modules incorporate short circuit protection and diagnostics to identify short circuit, open coils and over temperature conditions. The diagnostics can be accessed within the user PLC program or the G3 Ethernet/IPTM node's integrated webpage. Detailed information regarding these features can be found on page 172.
Output Type Valve Solenoid Coil Driver Valve Solenoid Coil Driver
Discrete Outputs
Output State
ON
OFF
ON
Fault Condition
No Fault Fault - Short Circuit, Over Temp/Over Current No Fault Fault - Open Load No Fault Fault - Short Circuit, Over Temp/Over Current
Status Bit 0 1 0 1 0 1
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5. G3 Graphic Display
The G3 Communication and I/O modules feature an integrated graphic display used to configure parameters and display diagnostic information. The graphic displays on the following page represent the main menu selections of the EtherNet/IPTM communication module (node).
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5.1 Main Menu Structure
Use the NEXT button to scroll through the Main menu headings shown below. At this level pressing the SET button allows access the Sub-Menus. Please see the appropriate page referenced below for further details and descriptions of the SubMenus. Note that many of these settings can also be adjusted via software with GSD file parameters.
IP ADDRESS 192.168.3.120
See page 30 for Sub-Menu
SUBNET MASK 255.255.255.0
See page 31 for Sub-Menu
GATEWAY IP 192.168.3.200
See page 32 for Sub-Menu
DHCP-BOOTP ENABLED
See page 33 for Sub-Menu
WEBSERVER ENABLED
See page 35 for Sub-Menu
MAC ADDRESS
See page 36 for Sub-Menu
ADVANCED SETTINGS
See page 37 for Sub-Menu
CONFIG MODE 32 COILS
See page 34 for Sub-Menu
FACTORY DEFAULTS
DIAGNOSTICS
HELP
See page 45 for Sub-Menu
See page 46 for Sub-Menu
ASCO.COM/G3
NOTE!
Parameters cannot be modified when a network I/O connection is established.
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5.2 IP Address
IP ADDRESS 192.168.3.120
IP ADDRESS 192.168.3.120
IP ADDRESS 192.168.3.120
IP ADDRESS 092.168.3.120
ACCEPT IP ADDR Y N
SAVE SETTINGS NOW LATER
RESETTING
G3 Series EtherNet/IPTM DLR Technical Manual
Steps to Set IP Address
1. Press the SET button to enter the IP ADDRESS sub-menu.
2. Press the NEXT button to select the octet that you would like to change. Press the SET button to change the value.
3. Press the SET button to scroll through the hundred, tens and ones digits of the octet. Press the NEXT button to scroll through the valid digits (0-9). Press the SET button to advance through the octet. Press the NEXT button to advance to the next octet, scroll pass the fourth octet to accept the entire IP Address
4. Press the SET button to input the address shown on the display,
5. Press the NEXT button to select Yes or No to accept the IP Address shown on the display. a. Selecting No will bring you back to the main Address menu. b. Selecting Yes will take you to the following SAVE SETTINGS menu
6. Press the NEXT button to select either NOW or LATER. a. Selecting NOW will cause the node to reset and apply the new setting. b. Selecting LATER will cause the new Address to be saved in temporary memory to allow you to make additional parameter changes before the node is reset. However, you must ACCEPT the saved changes before your next power cycle otherwise they will be lost.
Press the SET button to confirm your choice.
NOTE!
· Factory default address is 192.168.3.120 · 0 and 255 are not valid for the fourth octet
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5.3 Subnet Mask
SUBNET MASK 255.255.255.0
G3 Series EtherNet/IPTM DLR Technical Manual
Steps to Set Subnet Mask 1. Press the SET button to enter the Subnet Mask sub-menu.
SUBNET MASK 255.255.255.0
SUBNET MASK 255.255.255.0
SUBNET MASK 255.255.255.0
ACCEPT MASK Y N
SAVE SETTINGS NOW LATER
2. Press the NEXT button to select the octet that you would like to change. Press the SET button to change the value.
3. Press the SET button to scroll through the hundred, tens and ones digits of the octet. Press the NEXT button to scroll through the valid digits (0-9). Press the SET button to advance through the octet. Press the NEXT button to advance to the next octet, scroll pass the fourth octet to accept the entire Subnet Mask
4. Press the SET button to input the value shown on the display,
5. Press the NEXT button to select Yes or No to accept the Subnet Mask shown on the display. c. Selecting No will bring you back to the main Subnet Mask menu. d. Selecting Yes will take you to the following SAVE SETTINGS menu
6. Press the NEXT button to select either NOW or LATER. c. Selecting NOW will cause the node to reset and apply the new setting. d. Selecting LATER will cause the new Address to be saved in temporary memory to allow you to make additional parameter changes before the node is reset. However, you must ACCEPT the saved changes before your next power cycle otherwise they will be lost.
Press the SET button to confirm your choice.
NOTE!
· Factory default subnet mask is 255.255.255.0
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5.4 Gateway IP
GATEWAY IP 0.0.0.0
G3 Series EtherNet/IPTM DLR Technical Manual
Steps to Set Gateway IP 1. Press the SET button to enter the Gateway IP sub-menu.
GATEWAY IP 000.0.0.0
GATEWAY IP 192.168.3.100
GATEWAY IP 192.168.3.100
ACCPT GATEWAY IP Y N
SAVE SETTINGS NOW LATER
2. Press the NEXT button to select the octet that you would like to change. Press the SET button to change the value.
3. Press the SET button to scroll through the octet. Press the NEXT button to scroll through the valid digits (0-9). Press the SET button to advance through the octet. Press the NEXT button to advance to the next octet, scroll pass the fourth octet to accept the entire Subnet Mask
4. Press the SET button to input the value shown on the display,
5. Press the NEXT button to select Yes or No to accept the Subnet Mask shown on the display. e. Selecting No will bring you back to the main Subnet Mask menu. f. Selecting Yes will take you to the following SAVE SETTINGS menu
6. Press the NEXT button to select either NOW or LATER. e. Selecting NOW will cause the node to reset and apply the new setting. f. Selecting LATER will cause the new Address to be saved in temporary memory to allow you to make additional parameter changes before the node is reset. However, you must ACCEPT the saved changes before your next power cycle otherwise they will be lost.
Press the SET button to confirm your choice.
NOTE!
· Factory default Gateway IP is 0.0.0.0
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This will allow the enabling / disabling of the DHCP (Dynamic Host Control Protocol) and / BOOTP parameters. Enabling this parameter will allow the IP Address to be set via a BOOTP/DHCP server.
DHCP-BOOTP Steps
DHCP-BOOTP DISABLED
1. Press the SET button to enter the DHCP-BOOTP sub-menu.
DHCP-BOOTP DISABLED
DHCP-BOOTP ENABLED
DHCP-BOOTP RETURN
ACCEPT ENABLED Y N
ACCEPT ENABLED Y N
2. Press the NEXT button to scroll through the choices to enable or disable the feature. a. ENABLED (Factory Default) b. DISABLED c. RETURN (this will return you to the main menu)
Press the SET button to confirm your choice.
3. Press the NEXT button to select Yes or No to accept the selection. a. Selecting No will bring you back to the main menu. b. Selecting Yes will take you to the following apply changes menu.
Press the SET button to confirm your choice.
SAVE SETTINGS NOW LATER
Apply Changes Steps
4. Press the NEXT button to select either NOW or LATER. a. Selecting NOW will cause the node to reset and apply the new setting. b. Selecting LATER will cause the new setting to be saved in memory, you must accept the saved changes before your next power cycle otherwise they will be lost.
Press the SET button to confirm your choice.
NOTE!
· Factory default setting for DHCP-BOOTP is enabled.
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5.6 Config. Mode
CONFIG MODE 32
G3 Series EtherNet/IPTM DLR Technical Manual
Config Mode Settings 1. Press the SET button to enter the Config Mode sub-menu.
CONFIG MODE 64
2. Press the SET button to change this parameter to 32, 64, 96 or 128
ACCEPT INT Y N
3. Press the NEXT button to select Yes or No. a. Selecting No will bring you back to the main FACTORY DEFAULTS menu. b. Selecting Yes will cause the node to reset and return all parameters to the factory default conditions. c. Selecting RETURN will bring you back to the main FACTORY DEFAULS menu
Press the SET button to confirm your choice.
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5.7 Web-Server
This will allow the enabling/disabling of the G3 Web Server.
WEB-SERVER ENABLED
Web-Server Steps 1. Press the SET button to enter the Web-Server sub-menu.
WEB-SERVER DISABLED
WEB-SERVER ENABLED
WEB-SERVER RETURN
ACCEPT ENABLED Y N
ACCEPT ENABLED Y N
SAVE SETTINGS NOW LATER
2. Press the NEXT button to scroll through the choices to enable or disable the feature. d. ENABLED (Factory Default) e. DISABLED f. RETURN (this will return you to the main menu) Press the SET button to confirm your choice.
3. Press the NEXT button to select Yes or No to accept the selection. c. Selecting No will bring you back to the main menu. d. Selecting Yes will take you to the following apply changes menu. Press the SET button to confirm your choice.
Apply Changes Steps 4. Press the NEXT button to select either NOW or LATER.
c. Selecting NOW will cause the node to reset and apply the new setting.
d. Selecting LATER will cause the new setting to be saved in memory, you must accept the saved changes before your next power cycle otherwise they will be lost.
Press the SET button to confirm your choice.
NOTE!
· Factory default setting for WEB-SERVER is enabled.
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5.8 MAC Address
MAC ADDR 0.15.24.00.00.06
G3 Series EtherNet/IPTM DLR Technical Manual
MAC (Machine Access Control) Address 1. The MAC Address is a fixed unique value that cannot be
edited. The actual MAC ADDR has an extra leading zero. The actual number in the example shown is 00-15-24-00-06-69
NOTE!
· The MAC address is for reference and cannot be modified.
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5.9 Advanced Settings Comm. Fault
This will allow the enabling / disabling of the Fault Action parameter. The Fault Action parameter determines the behavior of the outputs during a communication fault. Please see page 153 for more details.
Fault Action Settings
ADVANCED SETTINGS
1. Press the SET button to enter the ADVANCED SETTINGS menu.
ADVNCED MENU SET STATUS
ADVNCED MENU FAULT IDLE
2. Press the NEXT button to scroll to the ADVANCED MENU / SET FAULT IDLE.
3. Press the SET button to enter the ADVANCED MENU / SET FAULT IDLE.
SET FAULT IDLE
FAULT ACTION
FAULT ACTION OFF
FAULT ACTION OFF
FAULT ACTION HOLD LAST
STATE
FAULT ACTION RETURN
4. Press the SET button to enter the SET FAULT IDLE / FAULT ACTION menu.
5. The current state of the parameter is shown
6. Press the SET button to change this parameter Press the NEXT button to scroll the choices for the desired output action during a fault state. a. OFF (Factory Default) b. HOLD LAST STATE c. RETURN (this will return you to the SET FAULT/IDLE menu)
Press the SET button to confirm your choice.
ACCEPT OFF H.L.S. Y N
SAVE SETTINGS NOW LATER
7. Press the NEXT button to select Yes or No to accept the selection Press the SET button to confirm your choice a. Selecting No will bring you back to the main SET FAULT/IDLE menu. b. Selecting Yes will take you to the following saved settings menu.
Save Settings Steps 8. Press the NEXT button to select either NOW or LATER.
Press the SET button to confirm your choice. a. Selecting NOW will cause the node to reset and apply the new setting b. Selecting LATER will cause the new FAULT ACTION selection to be saved in memory, you must Accept the saved changes before your next power cycle otherwise they will be lost.
Press the SET button to confirm your choice.
NOTE!
· Factory Default is ALL OFF, See page 153 for more details.
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5.10 Advanced Settings - Brightness
ADVANCED SETTINGS
Brightness Settings
1. Press the SET button to enter the ADVANCED SETTINGS menu.
ADVANCED SET STATUS
ADVANCED SET BRIGHTNESS
BRIGHTNESS HIGH
BRIGHTNESS LOW
BRIGHTNESS MEDIUM
BRIGHTNESS HIGH
2. Press the NEXT button to scroll to the CONFIG MENU / SET BRIGHTNESS. Press the SET button to enter the CONFIG MENU / SET
BRIGHTNESS.
3. The current state of the parameter is shown
4. Press the SET button to change this parameter Press the NEXT button to scroll the choices for the desired brightness of the graphic display for all modules on the G3 system.
a. LOW b. MEDIUM c. HIGH (Factory Default)
Press the SET button to confirm your choice. The changes will take effect immediately.
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5.11 Advanced Settings Flip Display
ADVANCED SETTINGS
Flip Display Settings
1. Press the SET button to enter the ADVANCED SETTINGS menu.
ADVANCED MENU FLIP DISPLAY
ADVANCED MENU FLIP DISPLAY
FLIP DISPLAY YES
2. Press the NEXT button to scroll to the CONFIG MENU / FLIP DISPLAY.
Press the SET button to enter the CONFIG MENU / FLIP DISPLAY.
3. The current state of the parameter is shown
FLIP DISPLAY YES
FLIP DISPLAY RETURN
4. Press the NEXT button to change this parameter
a. YES b. RETURN
Press the SET button to confirm your choice.
NOTE!
· This a global setting that affects all modules
· Each module, however, has its own setting if different settings are
required.
·
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5.12 Advanced Settings Comm. Format
This allows setting a specific data format for I/O data.
ADVANCED SETTINGS
Comm. Format Settings
1. Press the SET button to enter the ADVANCED SETTINGS menu.
ADVNCED MENU COMM. FORMAT
COMM. FORMAT SINT
COMM. FORMAT SINT
2. Press the NEXT button to scroll to the ADVANCED MENU / COMM. FORMAT
3. Press the SET button to enter the COMM. FORMAT MENU
4. Press the SET button, the current state of the parameter is highlighted.
5. Press the SET button to change this parameter Press the NEXT button to scroll the choices for the desired COMM. FORMAT a. SINT (8 Bit) b. INT (16 Bit) c. DINT (32 Bit) d. RETURN (this will return you to the main menu)
ACCEPT INT Y N
SAVE SETTINGS NOW LATER
6. Press the SET button to confirm your choice Press the NEXT button to select Yes or No to accept the selection Press the SET button to confirm your choice a. Selecting No will bring you back to the main COMM. FORMAT menu. b. Selecting Yes will take you to the following save settings menu.
Save Settings Steps
7. Press the NEXT button to select either NOW or LATER. Press the SET button to confirm your choice. a. Selecting NOW will cause the node to reset and apply the new setting b. Selecting LATER will cause the new COMM. FORMAT selection to be saved in memory, you must Accept the saved changes before your next power cycle otherwise they will be lost.
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5.13 Advanced Settings Parameters Lock
PARAMETERS UNLOCKED
PARAMETER Steps 1. Press the SET button to enter the Parameters sub-menu.
PARAMETERS UNLOCKED
PARAMETERS LOCKED
PARAMETERS RETURN
ACCEPT LOCKED Y N
ACCEPT LOCKED Y N
SAVE SETTINGS NOW LATER
2. Press the NEXT button to scroll through the choices to enable or disable the feature. g. UNLOCKED (Factory Default) h. LOCKED i. RETURN (this will return you to the main menu)
Press the SET button to confirm your choice.
By choosing LOCKED, all settable parameters will be read only via the graphic display. UNLOCKED, the factory default, will allow all parameters to be settable through the graphic display. Please note that all parameters are read only, regardless of this setting, when an IO connection between the communication module and the controller (PLC) is present
3. Press the NEXT button to select Yes or No to accept the selection. e. Selecting No will bring you back to the main menu. f. Selecting Yes will take you to the following apply changes menu.
Press the SET button to confirm your choice.
Apply Changes Steps
4. Press the NEXT button to select either NOW or LATER. e. Selecting NOW will cause the node to reset and apply the new setting. f. Selecting LATER will cause the new setting to be saved in memory, you must accept the saved changes before your next power cycle otherwise they will be lost.
Press the SET button to confirm your choice.
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5.14 Advanced Settings Configuration Lock
ADVANCED SETTINGS
ADVNCED MENU CONFIG LOCK CONFIG LOCK
UNLOCKED CONFIG LOCK
UNLOCKED
ACCEPT LOCKED Y N
SAVE SETTINGS NOW LATER
CFG MISMATCH MODULE 1
Configuration Lock Settings
1. Press the SET button to enter the ADVANCED SETTINGS menu.
2. Press the NEXT button to scroll to the CONFIG MENU / CONFIG. LOCK.
Press the SET button to enter the CONFIG MENU / CONFIG. LOCK.
3. The current state of the parameter is shown
4. Press the SET button to change this parameter
5. Press the NEXT button to scroll through the choices to enable or disable the feature. a. UNLOCKED (Factory Default) b. LOCKED c. RETURN (this will return you to the main menu)
Press the SET button to confirm your choice.
6. Press the NEXT button to select Yes or No to accept the selection. g. Selecting No will bring you back to the main menu. h. Selecting Yes will take you to the following apply changes menu.
Press the SET button to confirm your choice.
Apply Changes Steps
7. Press the NEXT button to select either NOW or LATER. g. Selecting NOW will cause the node to reset and apply the new setting. h. Selecting LATER will cause the new setting to be saved in memory, you must accept the saved changes before your next power cycle otherwise they will be lost.
Press the SET button to confirm your choice.
Note; By choosing LOCKED, the manifold configurations will be stored in memory and the PHYSICAL manifold configuration cannot be changed. UNLOCKED, the manifold configurations can be changed without errors.
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G3 Series EtherNet/IPTM DLR Technical Manual
5.15 Advanced Settings Quick Connect
This will allow the enabling / disabling of the "Quick Connect" feature. "Quick Connect" streamlines the startup time of the G3 subbus and is typically utilized in automatic tool change applications.
ADVANCED SETTINGS
Quick Connect Settings
8. Press the SET button to enter the ADVANCED SETTINGS menu.
ADVNCED MENU QUICK CONNECT
QUICK CONNECT DISABLED
QUICK CONNECT DISABLED
QUICK CONNECT ENABLED
9. Press the NEXT button to scroll to the ADVANCED MENU / QUICK CONNECT
10. Press the SET button to enter the QUICK CONNECT menu
11. Press the SET button, the current state of the parameter is highlighted.
12. Press the SET button to change this parameter Press the NEXT button; a. DISABLED menu) b. ENABLED c. RETURN (this will return you to the main
ACCEPT
INT
Y N
SAVE SETTINGS NOW LATER
13. Press the SET button to confirm your choice Press the NEXT button to select Yes or No to accept the selection Press the SET button to confirm your choice a. Selecting No will bring you back to the main QUICK CONNECT menu. b. Selecting Yes will take you to the following save settings menu.
Save Settings Steps
14. Press the NEXT button to select either NOW or LATER. Press the SET button to confirm your choice. a. Selecting NOW will cause the node to reset and apply the new setting b. Selecting LATER will cause the new QUICK CONNECT selection to be saved in memory, you must Accept the saved changes before your next power cycle otherwise they will be lost.
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5.16 Advanced Settings Compatibility Mode
This allows the enabling / disabling of the "Compatibility Mode". Compatibility mode sets the Ethernet IP/DLR module configuration to operate as a standard Ethernet IP (non DLR) node.
ADVANCED SETTINGS
Compatibility Mode Settings
15. Press the SET button to enter the ADVANCED SETTINGS menu.
ADVNCED MENU COMPAT MODE
COMPAT MODE DISABLED
COMPAT MODE DISABLED
COMPAT MODE ENABLED
ACCEPT INT Y N
SAVE SETTINGS NOW LATER
16. Press the NEXT button to scroll to the ADVANCED MENU / COMPAT MODE
17. Press the SET button to enter the COMPAT MODE menu
18. Press the SET button, the current state of the parameter is highlighted.
19. Press the SET button to change this parameter d. DISABLED menu) e. ENABLED f. RETURN (this will return to the main menu )
20. Press the SET button to confirm your choice Press the NEXT button to select Yes or No to accept the selection Press the SET button to confirm your choice c. Selecting No will bring you back to the main COMPAT MODE menu. d. Selecting Yes will take you to the following save settings menu.
Save Settings Steps
21. Press the NEXT button to select either NOW or LATER. Press the SET button to confirm your choice. c. Selecting NOW will cause the node to reset and apply the new setting d. Selecting LATER will cause the new COMPAT MODE selection to be saved in memory, you must Accept the saved changes before your next power cycle otherwise they will be lost.
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5.17 Factory Defaults
FACTORY DEFAULTS
Factory Default Settings
4. Press the SET button to enter the FACTORY DEFAULTS sub-menu.
SET DEFAULTS NO
5. Press the SET button to change this parameter
SET DEFAULTS YES
6. Press the NEXT button to select Yes or No. d. Selecting No will bring you back to the main FACTORY DEFAULTS menu. e. Selecting Yes will cause the node to reset and return all parameters to the factory default conditions. f. Selecting RETUTN will bring you back to the main FACTORY DEFAULS menu
Press the SET button to confirm your choice.
Factory Default Settings: FACTORY DEFAULT SETTINGS
Description
Default
IP Address
192.168.3.120
Sub Net Mask
255.255.255.0
DHCP Boot-P
Enabled
Web Server
Enabled
Diagnostic Word
Enabled
I/O Diagnostic Status
Enabled
Comm Fault Fault Action
Off
Brightness
High
Comm. Format
SINT
Params Lock
Unlocked
Config Lock
Unlocked
Quick Connect
Disabled
Compatibility Mode
Disabled
Config Mode
32
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5.18 Diagnostics
G3 Series EtherNet/IPTM DLR Technical Manual
DIAGNOSTICS
SET SELF TEST
USNW POWER 24.83 V
NETWORK DATA
FIRMWARE REV. 2.1
FIRMWARE BUILD XXXXX
LOAD FIRMWARE
BOOTCODE REV. XXXXX
PART NUMBER 240-325
RETURN TO MAIN MENU
1. Press the SET button to enter Diagnostic submenu.
2. Press the NEXT button to scroll through the a. SET SELF TEST i. - Please see following page for description b. USNW POWER i. - Displays voltage level of un-switched power (Node & Inputs) c. NETWORK DATA i. - Displays the network diagnostics d. FIRMWARE REVISION i. - For service personnel e. FIRMWARE BUILD i. - For service personnel f. LOAD FIRMWARE i. - For service personnel g. BOOTCODE REVISION i. - For service personnel h. BOOTCODE BUILD i. - For service personnel i. PART NUMBER i. - Displays replacement part number of module j. RETURN TO MAIN MENU
NOTE!
· The UNSW POWER screen indicates the voltage level present on the UNSW
(Node & Input) power pins (Pin No. 2 and 3) of the main power connector.
·
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5.19 Diagnostics - Self Test Mode
An internal diagnostic tool can be enabled on the communication module (node) using the graphic display. This tool allows the user to confirm that all of the inputs and outputs on the manifold and any of the distributed modules are fully functional without needing a network connection or controller. There are two test modes that the user can choose. The "OUTPUTS" test mode tests all the outputs by sequentially turning them ON and OFF for approximately .5 seconds. The "INPUTS" test mode tests the inputs by causing all of the outputs to toggle between even and odd values when any input is made. The Self-Test mode on the communication module (node) is a global setting and will test all devices connected on the main manifold as well as any distributed modules and/or manifolds.
Similar "local" Self-Test mode is available on all output modules types. This "local" Self-Test mode allows any output module to be tested without affecting any other output module. NOTE: The number of Valve outputs that are tested are affected by the I/O size settings.
To use the Self-Test Mode, the user must first set some initial conditions. Follow these steps to initiate the self-test mode.
1) Disconnect Air and Communication from the manifold! 2) Select the desired test mode using the graphic display. (See example below) 3) Starting at the Home Screen, navigate the menus by selecting the NEXT button until the DIAGNOSTICS
menu is shown. 4) Select the SET button to access the DIAGNOSTICS menu and then again to access the
SELF-TEST menu 5) Push NEXT to navigate to the desired test mode: OUTPUTS or INPUTS or RETURN 6) Push SET to select the desired test mode. 7) A message will appear: DISCONNECT AIR HOLD SET BUTTON 8) Hold the SET button down for approximately 10 seconds to enable the test. The Display will flash the
above message while the button is pushed. 9) When the display stops flashing, the self-test mode will run and the Module Status LED will flash
Red/Green while the display shows SELF TEST RUNNING. 10) The global self-test mode can only be disabled by disconnecting the power to the manifold.
IP ADDRESS 192.168.3.120
DIAGNOSTICS
SETSESLEFL-FT-ETSETST
SET SELF-TEST OUTPUTS
SET SELF-TEST INPUTS
SET SELF-TEST RETURN
DISCONNECT AIR HOLD SET BUTTON
HOLD SET BUTTON FOR 10 SECONDS TO INITIATE
SELF TEST RUNNING
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5.20 Error Messages
The following are automatic error messages that are displayed when specific faults occur during operation:
SSUUBB-BBUUSS SSHHOORRTT CIRCUIT
Displayed when a short circuit condition is detected on the Sub-Bus power lines
SHORTED COIL NO. X
OPEN COIL NO. X
MISSING MODULE NUMBER X
Displayed when a short circuit condition is detected on a valve coil
Displayed when a open circuit condition is detected on a valve coil
Displayed when a Sub-Bus module that had been previously installed becomes absent from the configuration
VALVE/ OUTPUT POWER OFF
UNSWITCHED POWER LOW
Displayed when +24 VDC on Pin No. 1 and No. 4 (Valves and Outputs) is not present or below 22 VDC
Displayed when +24 VDC on Pin No. 2 and No. 3 (Node and Inputs) is below 19 VDC
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6. Auto Recovery Module (ARM)
The Auto Recovery Module (ARM) is an optional memory module that is installed between the node and the valve adapter module and is used to backup the manifold system parameters even during catastrophic failure. During the power-up process the communication module reads the configuration of the manifold, including any user settable parameters of I/O modules, and stores the information in its non volatile memory. Once the information is stored, it is disconnected from the power circuits while still mechanically attached to the manifold.
ARM-Clip Module
Wireless ARM-Clip Module
ARM Module (Legacy)
Description ARM Clip Module Wireless ARM Clip Module ARM Module (Legacy)
Replacement Part Number 240-383 240-382 240-182
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6.1 ARM process flowchart
ARM function is described in the following flowchart
CONFIG ERROR XFER G3 TO ARM
CONFIRM XFER G3 TO ARM YES
RESETTING
CONFIG ERROR XFER ARM TO G3
CONFIRM XFER ARM TO G3 YES
RESETTING
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6.2 Wireless ARM
The Wireless ARM supports standard ARM functionality with the addition of a WIFI accessible diagnostic web server. The web server allows the user to connect to the Wireless ARM to access manifold parameters and diagnostics using any WIFI enabled device including computers, tablets and phones.
Description Wireless ARM Clip Module
Replacement Part Number 240-383
Wireless ARM Minimum Build Firmware Requirements
Module Communication Module
Part Number 240-325
Firmware Rev 1.01 Build 43980
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6.3 Connecting to the Wireless ARM (Computer or Mobil Device)
Once a G3 Ethernet DLR manifold equipped with a Wireless ARM is powered on; the Wireless ARM will broadcast it's SSID. Locate the Wireless ARM broadcast ID On the computer or mobile device; open available WIFI connections. In this example the SSID is Broadcast as "G3 Numatics 6d3". Each Wireless Arm Module's SSID is unique and comprised of the last 4 digits of the Wireless Arm Module's MAC ID. Select the connection and enter the network security key. The default network security key is 12345678 Verify the computer/Mobile device is connected to the Wireless Arm Module
NOTE!
· Default Security Key is 12345678
·
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Open an internet browser and connect to the G3 Wireless ARM webserver by typing the IP address. (default IP address HTTP:// 192.168.4.1).
"View Only" and "Configuration & Parameter changes" buttons are displayed.
-View Only connects to the G3 Webserver with read only access -Configuration & Parameter changes) - connects to the G3 Webserver with write access
Select "Configuration & Parameter changes" to open the password protected Configuration & Parameter Webpages with Read and Write Access
NOTE!
Configuration & Parameter changes are password protected
·
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6.4 Wireless ARM Webserver in "View Only" mode
"View Only" mode allows the user read only access. Configuration and parameters are locked and unable to be modified. In this mode you can monitor the condition of all of the modules in the G3 sub-bus network.
"View Only" mode is identified by the "View only" tag at the top left of the Dashboard page.
To exit "View Only" mode and change to "Configuration & Parameter Changes" mode, close the second open webpage tab from the top of the screen. The first tab is the landing page where you can select which mode you would like to view the webserver in. NOTE: If using a smartphone or tablet, you will need to open a Tabs view to close the "View Only" page and go back to the landing page.
6.5 Wireless ARM Webserver in "Configuration & Parameter Changes" mode
Once a G3 manifold equipped with a Wireless ARM is powered on the Wireless ARM will broadcast it's SSID.
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Password Protected Access
Enter password to Access the Configuration & Parameter web pages.
NOTE!
· Default Password is G3/240-382
·
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Dashboard The G3 Wireless ARM Dashboard is displayed.
Select the "CONFIGURATION" tab for access to G3 Communication module parameters.
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Configuration G3 Communication Module Parameters
Select the menu options button to access the "DIAGNOSTICS" tab
Select the "DIAGNOSTICS" tab for access to G3 manifold diagnostics
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Diagnostics The G3 Diagnostics Webpage is displayed.
Select the Valve Driver Module to display the coil diagnostic information
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The Valve Driver Module coil diagnostic information is displayed. Here you can turn on Output Forcing to test-fire valve coils and outputs.
NOTE!
· To force fire valves and/or other outputs you will need to turn on "Output
Forcing" from the top of the page. Two Factor Authentication (2FA) will be required for safety.
·
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After selecting "Output Forcing" you will be prompted to authorize this feature via Two-Factor Authentication (2FA). To initiate Output Forcing, first click "SUBMIT REQUEST" to being 2FA.
2FA can be completed directly from the Graphic Display on the G3 Communication Module, or through the embedded G3 Webserver. Note that to use the G3 Webserver option you will have to remain connected via WIFI to the ARM module AND be directly connected via Ethernet cable to the G3 Communication Module.
Once you click "Submit Request", the text will change to "AUTHENTICATING" until the second step of the 2FA has been complete either through the G3 Graphic Display or through the embedded G3 Webpage.
NOTE!
· For safety reasons only one WIFI connection with Output Forcing ON is
permitted at a time.
·
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Option 1 Authentication via the G3 Graphic Display:
Once 2FA has been initiated through the Wireless ARM webpage, the Graphic Display on the G3 Communication Module will read "ENABLE WIFI OUTPUTS". To complete the 2FA process and enable output forcing, click the SET button on the module. The display will then flash the message "WIFI OUTPUTS ARE ENABLED" for several seconds.
ENABLE WIFI OUTPUTS
WIFI OUTPUTS ARE ENABLED
Once "WIFI OUTPUTS ARE ENABLED" stops flashing the graphic display will show the option to "DISABLE WIFI OUTPUTS". To exit Output Forcing mode you may either press the SET button on the G3 Communication Module, or turn Output Forcing off using the Wireless ARM webpage.
DISABLE WIFI OUTPUTS
On the Wireless ARM webpage, the blue button text will now read "ACCEPT". Click this button to continue with Output Forcing turned on. Output Forcing will remain on until it is turned off via the Wireless ARM webpage or the G3 Graphic Display, or until the WIFI connection with the ARM is terminated.
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Option 2 Authentication via the G3 Comm Module Webpage:
Once 2FA has been initiated through the Wireless ARM webpage, you can authorize the second phase of the authentication process via the G3 Node's embedded webpage. To do so, first connect to the Comm Module via an Ethernet cable, and by entering the module's IP Address into a web browser.
Once on the webpage, click the "Diagnostics" tab and locate the Wireless ARM in the module list. Click the box that is marked "Show Details" to see the full list of options.
To approve the authentication, click the button labeled "Enable WIFI Outputs".
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On the Wireless ARM webpage the blue button text will now read "ACCEPT". Click this button to continue with Output Forcing turned on. Output Forcing will remain on until it is turned off via the Wireless ARM webpage or the G3 Graphic Display, or until the WIFI connection with the ARM is terminated.
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6.6 Returning Wireless ARM to Factory Defaults
To return the Wireless ARM to Factory Default settings, log into the G3 Communication Node embedded webserver (240-325 Ethernet/IP DLR or 240-240 Profinet node). To do this, disconnect the PLC communication from the node and connect a laptop computer via the node directly or through a switch. Set your laptop's IP Address to match the same first 3 octets of the node (i.e. 192.168.003.XXX), and the last octet to an address that is not the same as the node.
To access the webserver, type the IP Address of the node into any internet browser. From the Home page, select the "Diagnostics" tab from the top of the page. Locate the Wireless ARM in the module list and click "Show Details". The window will expand to show you more detail about the ARM. Click the "Reset to factory defaults" button.
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7. Distribution
Distribution of I/O capability can be easily achieved with the G3 platform by means of Sub-Bus modules. I/O modules, valve manifolds and/or a combination of both can be simply separated from the main manifold and distributed via a sub-bus communication cable. The G3 platform uses the same I/O modules on the main manifold as on the distribution chain. The main communication module can control up to 16 I/O modules either on the main manifold or as part of the sub-bus connections. To utilize the sub-bus distribution capabilities the Sub-Bus OUT module must be located on the end of the main communication manifold and a Terminator Module must be located at the last sub-bus component.
8
4
3
3
10 1
9
Power
Supply
7 3
3
6 5
7 2
Detail No.
1 2 3 4 5 6 7 8 9 10
Power Supply
Description Main Communication module (Node) Distributed Sub-Bus Valve module I/O Modules Sub-Bus OUT module Sub-Bus IN module Sub-Bus HUB module Terminator Module (Used to terminate sub-bus) Sub-bus-Cable Power Cable Auto Recovery Module (ARM)
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7.1 Sub-Bus Distribution Modules
SUB-BUS OUT Module
· Used only when distributing the Sub-Bus to another assembly is required.
· SUB-BUS OUT - 5 pin M12 female communication connector.
· Used to distribute the Sub-Bus to the next Sub-Bus assembly. · Carries 24 VDC power for electronics of the next module.
· AUX. POWER OUT - 4 pin M12 female aux. power connector.
· Optional connection. · Used as a convenience way to distribute the power connection to the next
Sub-Bus assembly.
Description Sub-Bus OUT module with Din Rail Mounting Sub-Bus OUT module without Din Rail Mounting
Replacement Part Number 240-244 240-183
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SUB-BUS IN Modules
· Used to distribute I/O assemblies that do not have valves
o Must be installed to the right of the I/O modules.
· SUB-BUS IN - 5 pin M12 male communication connector.
· Must be connected to the Sub-Bus Out connector of the previous assembly
· Carries 24 VDC power for electronics of module
· AUX. POWER IN - 4 pin M12 male connector.
· Aux power is required for Output modules. This connection also allows Output power to be interrupted to all Output modules connected to this module.
· Aux. Power is optional for Inputs. Power from the SUN-BUS IN connection is used to power sensors but can be augmented, if necessary, by adding additional power to this connector.
Description Sub-Bus IN module with Din Rail Mounting Sub-Bus IN module without Din Rail Mounting
Part Number 240-246 240-185
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Terminator Module
· Used to terminate SUB-BUS connections.
· Must be installed on the left side of the last Sub-Bus module.
Description Terminator Module with Din Rail Mounting Terminator Module without Din Rail Mounting
Part Number 240-245 240-184
NOTE!
· The terminator must be installed in the G3 system for proper operation.
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Sub-Bus Valve Module
· COMM - 5 pin M12 male Sub-Bus input communication connector.
· Must be connected to the SUB-BUS OUT connector of the previous assembly
· Carries 24 VDC power for electronics of module
· POWER - 4 pin MINI male power connector. · Power is required for Outputs
· Used to distribute Valves on the Sub-Bus.
· Can accept discrete I/O modules to allow a Sub-Bus Valve manifold with I/O
Description Sub-Bus Valve Module
Part Number 240-241
NOTE!
· The Sub-bus Valve Module drops 0.8 VDC across the module
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Sub-Bus Valve Module (without distribution and I/O)
· COMM - 5 pin M12 male Sub-Bus communication connector.
· Must be connected to the SUB-BUS OUT connector of the previous assembly
· Carries 24 VDC power for electronics of module
· POWER - 4 pin M12 male power connector. · Power is required for Outputs
· Used to distribute Valves on the Sub-Bus.
· Does not allow connection to G3 I/O modules.
Description Sub-Bus Valve Module without I/O
Part Number P580AEDS4010A00
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Sub-Bus Hub Module
The G3 HUB module allows for branch distribution from the I/O side of the G3 System and can be integrated into the existing G3 Series Sub-Bus configuration. Auto Addressing allows for trouble free set up and configuration. Input, Output, as well as Valve manifolds can be attached to the available four Branches on a HUB module. Each G3 System can support up to two HUB modules, allowing for maximum flexibility. The HUB module is transparent to the I/O side of the G3 and does not reserve one of the potential sixteen positions.
· Used when distributing the Sub-Bus to another assembly.
· SUB-BUS OUT - 5 pin M12 female communication connector.
· Used to distribute the Sub-Bus to the next Sub-Bus assembly. · Carries 24 VDC power (up to 3A) for electronics of the next module.
· Cannot connect a Hub to a branch of another Hub · Each branch of the Hub can accommodate a sub-bus cable length of 30 meters.
Description Sub-Bus Hub Module
Part Number 240-326
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7.2 Sub-Bus Cables
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G3 Sub-Bus Field Wiring Directions
The purpose of this document is to instruct the end user of the proper wiring techniques required to make a G3 Sub-Bus cable from the available bulk cable and field wireable ends. The effectiveness of the resultant assembly remains on the end user and may have bearing on the proper functionality of the G3 Sub-Bus operation; please follow the manufacturer's Cable Assembly Procedure properly.
Cable Assembly Procedure
Step #1 Step #2 Step #3
Step #4 Step #5 Step #6 Step #7 Step #8 Step #9 Step #10
Cut cable to desired length. Run cable through Pressure Nut and Housing. Strip cable jacket back 28mm (1.10") for straight connectors and 35mm (1.38") for 90° connectors. Remove shielding from end of wires back approximately 16mm (.630"). Apply shielding foil provided, around the shortened end of the shielding. Strip individual conductors back approximately 11mm (.433"). Push stranded wires into appropriate colored terminal. Attach the connector body onto the housing and tighten. Attach the pressure nut on the back side and tighten Confirm Continuity between all pins.
Pressure Nut Nut
Housing
Connector Body
1 = Shield Wire (must be connected) 2 = Red 3 = Black 4 = White 5 = Blue
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8. Digital I/O Module
8.1 Digital I/O Module Usage
The maximum number of modules that can be used on the Discrete I/O side of the manifold is 16. These modules can be centralized on the main fieldbus manifold, distributed or a combination of both. Modules can be connected in any combination of inputs, outputs and specialty up to the physical limitation of 16 modules.
Input Module Types
Output Module Types
Input/Output Module Types
Valve Side Output Module Types
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8.2 I/O Module Technical Data
Module No.
240-203 240-204 240-379 240-205 240-206 240-207 240-208 240-209 240-210
240-211
240-212 240-213 240-214 240-215
240-300
240-307
240-311 240-316
240-323 240-330
240-363
240-379
Description
16 PNP Inputs 16 NPN Inputs 8 PNP Inputs 16 PNP Inputs 8 PNP Inputs 16 PNP Outputs 8 PNP Outputs 16 NPN Inputs 8 NPN Inputs
8 PNP Input and 8 PNP Outputs
Analog IO modules
8 High Current Outputs
2 Analog Inputs and
2 High Current Analog Voltage
Outputs RTD
8 PNP Inputs
16 PNP Inputs
16 PNP Outputs 4 Analog Inputs
and 4 High Current Analog Outputs
8 PNP Inputs
Connector Type Terminal Strip
M8
M12
Terminal Strip M12 M8
Current Limitation for
Module
1.2A
8A (From Aux. Power Conn.)
4A (From Aux. Power Conn.)
1.2A
8A (From Aux. Power Conn.)
1.2A
Current Limitation for connector
.30A for each +24VDC terminal
.15A (Pin 1 to Pin 3)
Current Limitation for manifold assy.
.50A (Pin 3 to Pin 2/4)
.15A (Pin 1 to Pin 3)
.50A / output connector (Pin 3 to Pin 2/4)
.15A / input connector (Pin 1 to Pin 3)
4A for +24 Valves and
Outputs
4A for +24 Node and Inputs
.15A (Pin 1 to Pin 3)
2.0A / output connector
(1.0A Pin 3 to Pin 2)
N/A
(1.0A Pin 3 to Pin 4)
2.0A (Pin 3 to Pin 4)
N/A
N/A .30A for each +24VDC terminal .30A for each +24VDC terminal .50A / output connector
4A for +24 Valves and
Outputs
4A for +24 Node and Inputs
2.0A (Pin 1 to Pin 3)
N/A
.15A (Pin 1 to Pin 3)
4A for +24 Node and Inputs
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8.3 I/O Module Descriptions and Menus
Detail No. 1 2 3 4 5 6 7 8 9 10 11 12
Description "Set" Button used to navigate through user menus and set parameters Module Function (I/O Type) Alignment arrow for SPEEDCON connector Bit Designation for I/O "Next" Button used to navigate through user menus and set parameters Graphic Display 5 Pin M12 female I/O connector Connector designation Metal threads for SPEEDCON connector Slot for text ID tags Dust Cover Mounting hole
1
NOTE All dust covers must be
5
tightened to a torque of 4-6 in.
lbs. to maintain the IP65
2
6
integrity.
7 3
8
4
10
9
11 12
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8.4
Digital Input Modules
One Digital Input per Connector M8 Female Modules
Module Part No.
240-379
I/O Type
PNP (Sourcing)
Short Circuit Protection
Short Circuit Protection Status Bits
Input Points
YES Visual
YES Optional
8
BYTE
X (Required)
Bit 7 Input 7
X (Selectable)
Conn. H SCP
Status
Bit 6
Input 6
Conn. G SCP
Status
Input Mapping
Bit 5
Bit 4
Bit 3
Input 5 Input 4
Diagnostics
Conn. F Conn. E
SCP
SCP
Status
Status
Input 3
Conn. D SCP
Status
Bit 2
Input 2
Conn. C SCP
Status
Bit 1
Input 1
Conn. B SCP
Status
Bit 0
Input 0
Conn. A SCP
Status
FEMALE
PIN 1= +24VDC (UNSW) PIN 3= 0VDC (UNSW) PIN 4= INPUT
An external terminating resistor, p/n: TA05TR000000000, is required when the 240-379 is the last I/O module on the sub-bus.
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One Digital Input per Connector M12 Female Modules
Module Part No.
240-210 240-206
I/O Type
NPN (Sinking) PNP (Sourcing)
Short Circuit Protection
Short Circuit Protection Status Bits
Input Points
YES Visual
YES Optional
8
BYTE
X (Required)
Bit 7 Input 7
X (Selectable)
Conn. H SCP
Status
Bit 6
Input 6
Conn. G SCP
Status
Input Mapping
Bit 5
Bit 4
Bit 3
Input 5 Input 4
Diagnostics
Conn. F Conn. E
SCP
SCP
Status
Status
Input 3
Conn. D SCP
Status
Bit 2
Input 2
Conn. C SCP
Status
Bit 1
Input 1
Conn. B SCP
Status
Bit 0
Input 0
Conn. A SCP
Status
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Two Digital Inputs per Connector M12 Female Modules
Module Part No. 240-209 240-205
BYTE
X (Required)
X+1 (Required)
Bit 7 Input 7 Input 15
X (Selectabl
e)
Conn. H SCP Status
I/O Type
NPN (Sinking) PNP (Sourcing)
Bit 6
Bit 5
Short Circuit Protection YES Visual
Short Circuit Protection Status Bits
YES Optional
Input Points 16
Input Mapping Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
Input 6
Input 5
Input 4
Input 3
Input 2
Input 1
Input 0
Input 14
Input 13
Conn. G
Conn. F
SCP Status SCP Status
Input 12
Diagnostics Conn. E
SCP Status
Input 11
Conn. D SCP Status
Input 10
Conn. C SCP Status
Input 9
Conn. B SCP Status
Input 8
Conn. A SCP Status
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Sixteen Digital Inputs Terminal Strip Modules
Specifications - Wire Range: 12 to 24 AWG - Strip Length: 7mm - Tightening Torque: 0.5 Nm
Module Part No. 240-203
240-204
BYTE X
(Required) X+1
(Required)
X
I/O Type PNP (Sourcing) NPN (Sinking)
Bit 7
Bit 6
Short Circuit Protection
YES Visual and Logical Status Bits
Short Circuit Protection Status Bits
4 user enabled bits monitor Short Circuits on the four different + voltage connections of terminal
strip
Input Points 16
Input Mapping
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
Input 7
Input 6
Input 5
Input 4
Input 3
Input 2
Input 1
Input 0
Input 15
Allocated and
Reserved
Input 14
Allocated and
Reserved
Input 13 Input 12
Allocated and
Reserved
Diagnostics
Allocated and
Reserved
Input 11
SCP Status 1 = Fault
+D
Input 10
Input 9
Input 8
SCP Status 1 = Fault
+C
SCP Status 1 = Fault
+B
SCP Status 1 = Fault
+A
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Eight Digital Inputs Terminal Strip Modules
Specifications - Wire Range: 12 to 24 AWG - Strip Length: 7mm - Tightening Torque: 0.5 Nm
Module Part No.
240-316
I/O Type PNP (Sourcing)
Short Circuit Protection
Short Circuit Protection Status Bits
YES
YES
Input Mapping
Input Points 8
BYTE
Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
X
BYTE X
(Selectable)
Input 7
Bit 7 Input 7 SCP Status
Input 6
Input 5
Input 4
Input 3
Diagnostic Telegram
Input 2
Input 1
Input 0
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
Input 6
Input 5
Input 4
Input 3
Input 2
Input 1
Input 0
SCP Status SCP Status SCP Status SCP Status SCP Status SCP Status SCP Status
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Intrinsically safe [Ex ia] NAMUR Compatible Input Module
One Digital Input per Connector M12 Female
Input module is for use with NAMUR certified intrinsically safe (IS) sensors. The module can be placed in any G3 I/O position available, but must be used in conjunction with appropriate clips with partition plates (see picture on page 84). This module is for use with (IS) sensors (certified to EN 60947-5-6) where the sensor is placed within the hazardous area, (e.g. ATEX 0-20, 1-21, and 2-22). This [Ex ia] module is part of the G3 electronics platform, which is designed to reside outside of the hazardous environment or in Zone 2-22, inside of a cabinet with appropriate ingress protection. The partition plate clips, used between standard G3 modules and [Ex ia] modules, are required to maintain ATEX approval. The 8.2 V sensor supply for each input connector is short circuit protected.
Part Numbers and Mapping
Module Part No.
240-320
I/O Type NAMUR
Short Circuit /Open Circuit Protection
YES - Visual
Short Circuit /Open Circuit Present Status Bits
YES - Optional
Input Points 8
BYTE X
(Required) X
X + 1
Bit 7
Input 7
Conn. H SC
Status Conn. H
Open Status
Bit 6
Input 6
Conn. G SC
Status Conn. G
Open Status
Input Mapping
Bit 5
Bit 4
Bit 3
Bit 2
Input 5
Conn. F SC
Status Conn. F
Open Status
Input 4
Conn. E SC
Status Conn. E
Open Status
Input 3
Input 2
Conn. D SC Status
Conn. D Open Status
Conn. C SC Status
Conn. C Open Status
Bit 1
Input 1
Conn. B SC
Status Conn. B
Open Status
Bit 0
Input 0
Conn. A SC Status
Conn. A Open Status
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Intrinsically safe [Ex ia] NAMUR Compatible Input terminal strip module
Module Part No.
240-322
I/O Type NAMUR
Short Circuit /Open Circuit Protection
YES - Visual
Short Circuit /Open Circuit Present Status Bits
YES - Optional
Input Points 8
BYTE X
(Required) X
X + 1
Bit 7
Input 7
Conn. H SC
Status Conn. H
Open Status
Bit 6
Input Mapping
Bit 5
Bit 4
Bit 3
Input 6
Input 5
Input 4
Conn. G SC Status
Conn. G Open Status
Conn. F SC Status
Conn. F Open Status
Conn. E SC Status
Conn. E Open Status
Input 3
Conn. D SC
Status Conn. D
Open Status
Bit 2
Input 2
Conn. C SC Status
Conn. C Open Status
Bit 1
Input 1
Conn. B SC
Status Conn. B
Open Status
Bit 0
Input 0
Conn. A SC Status
Conn. A Open Status
S+
S+
S-
S-
NC
NC
S+
S+
S-
S-
NC
NC
S+
S+
S-
S-
NC
NC
S+
S+
S-
S-
NC
NC
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Intrinsically safe [Ex ia] Support Modules Mechanical isolation between standard and [Ex ia] modules is mandatory to fulfill ATEX certification. Clips with Partition Plates are available to achieve the required isolation.
G3 [Ex ia] Clip 240-317
G3 [Ex ia] Sub-Bus Out 240-318
G3 [Ex ia] Sub-Bus In 240-319
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G3 Series EtherNet/IPTM DLR Technical Manual
19 Pin M23 Input Module
The 19 Pin M23 Input module is for use with any Input block available from Phoenix Contact, Turck, Brad Harrison, etc. It can also be used with a single ended 19 Pin Cable.
Part Numbers and Mapping
Module Part No.
240-323
I/O Type Digital
Short Circuit /Open Circuit Protection
YES - Visual
Short Circuit /Open Circuit Present Status Bits
YES - Optional
Input Points 16
BYTE X
(Required) X
X + 1
Bit 7
Input 7
Input 15
Short Circuit
Bit 6
Input 6
Input 14
Short Circuit
Input Mapping
Bit 5
Bit 4
Input 5
Input 13
Short Circuit
Input 4
Input 12
Short Circuit
Bit 3
Input 3
Input 11
Short Circuit
Bit 2
Input 2
Input 10
Short Circuit
Bit 1
Input 1
Input 9
Short Circuit
Bit 0
Input 0
Input 8
Short Circuit
Pin Out Information
Pin 1 = Input 14 Pin 2 = Input 10 Pin 3 = Input6 Pin 4 = Input 3 Pin 5 = Input 2 Pin 6 = 0 VDC Pin 7 = Input 1 Pin 8 = Input 5 Pin 9 = Input 9 VDC Pin 10 = Input 13
Pin 11 = Input 12 Pin 12 = P.E. Pin 13 = Input 11 Pin 14 = Input 7 Pin 15 = Input 0 Pin 16 = Input 4 Pin 17 = Input 8 Pin 18 = Input 15 Pin 19 = + 24
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8.5 Digital Output Modules
One Digital Output per Connector - M12 Female Modules
Module Part No. 240-208
I/O Type PNP (Sourcing)
Short Circuit Protection
Short Circuit Protection Status Bits
YES Visual
YES (8) Optional
Output Points 8
BYTE X
(Required)
BYTE
X
Bit 7 Output 7
Bit 7 Output 7
Status
Bit 6
Output Mapping
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Output 6
Bit 6 Output 6
Status
Output 5 Output 4 Output 3 Input Mapping
Bit 5
Bit 4
Bit 3
Output 5 Output 4 Output 3
Status
Status
Status
Output 2
Bit 2 Output 2
Status
Output 1
Bit 1 Output 1
Status
Bit 0 Output 0
Bit 0 Output 0
Status
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Two Digital Outputs per Connector - M12 Female Modules
Module Part No. 240-207
BYTE X
(Required) X+1
(Required)
BYTE
Bit 7
I/O Type PNP (Sourcing)
Bit 6
Short Circuit Protection
Short Circuit Protection Status Bits
YES Visual
YES (8) Optional
Output Points 16
Output Mapping
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
Output 7 Output 15
Bit 7
Output 6 Output 5 Output 4 Output 3 Output 2 Output 1
Output 14 Bit 6
Output 13 Output 12 Output 11 Output 10 Diagnostics
Bit 5
Bit 4
Bit 3
Bit 2
Output 9 Bit 1
Output 0 Output 8
Bit 0
X X+1
Output 7 Status
Output 15 Status
Output 6 Status
Output 14 Status
Output 5 Status
Output 13 Status
Output 4 Status
Output 12 Status
Output 3 Status
Output 11 Status
Output 2 Status
Output 10 Status
Output 1 Status
Output 9 Status
Output 0 Status
Output 8 Status
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Sixteen Digital Outputs Terminal Strip Modules
Specifications - Wire Range: 12 to 24 AWG - Strip Length: 7mm - Tightening Torque: 0.5 Nm
Module Part No.
240-330
I/O Type PNP (Sourcing)
Short Circuit Protection
Short Circuit Protection Status Bits
YES
YES
Output Points 16
BYTE
Bit 7
Bit 6
Bit 5
Output Mapping Bit 4
Bit 3
Bit 2
X X+1
Output 7 Output 15
BYTE
X (Selectable
) X (Selectable )
Bit 7
Output 7 Status
Output 15 Status
Output 6 Output 14
Bit 6 Output 6
Status
Output 14 Status
Output 5
Output 4
Output 3
Output 13 Output 12 Output 11 Diagnostic Telegram
Bit 5
Bit 4
Bit 3
Output 5 Status
Output 4 Status
Output 3 Status
Output 13 Status
Output 12 Status
Output 11 Status
Output 2 Output 10
Bit 2 Output 2
Status
Output 10 Status
Bit 1 Output 1 Output 9
Bit 1 Output 1
Status
Output 9 Status
Bit 0 Output 0 Output 8
Bit 0 Output 0
Status
Output 8 Status
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G3 Series EtherNet/IPTM DLR Technical Manual
Two Digital High Current Outputs per Connector - M12 Female Modules
The high current output module is to be used with output devices requiring between 0.5 and 1.0 Amps. Each connector incorporates two outputs that are capable of sourcing 1.0 Amp per output.
Module Part No. 240-300
I/O Type PNP (Sourcing)
Short Circuit Protection
Short Circuit Protection Status Bits
Output Points
YES Visual
YES (8) Optional
8
BYTE X
(Required)
BYTE
X
Bit 7 Output 7
Bit 7
Bit 6
Output Mapping
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Output 6 Bit 6
Output 5 Output 4 Diagnostics
Bit 5
Bit 4
Output 3 Bit 3
Output 2 Bit 2
Output 1 Bit 1
Output 7 Status
Output 6 Status
Output 5 Output 4 Output 3 Output 2 Output 1
Status
Status
Status
Status
Status
Bit 0 Output 0
Bit 0 Output 0
Status
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8.6 Digital Input/Output Modules
Two Digital I/O per Connector - 12mm Female Modules
Module Part No. 240-211
I/O Type PNP (Sourcing)
Short Circuit Protection
YES Visual
Short Circuit Protection Status
Bits YES (8) Optional
Output Points
8
Input Points
8
BYTE X
(Required)
BYTE X
(Required)
X
X+1
Bit 7
Bit 6
Output Mapping
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0 Input Mapping
Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
Input 7
Allocate d and
Reserve d
Output 7 Status Bit
Input 6
Allocate d and
Reserve d
Output 6 Status Bit
Input 5 Input 4
Diagnostics
Allocate Allocate
d and
d and
Reserve Reserve
d
d
Output 5 Output 4
Status
Status
Bit
Bit
Input 3
Conn. D SCP
Status
Output 3 Status Bit
Input 2
Conn. C SCP
Status
Output 2 Status Bit
Input 1
Conn. B SCP
Status
Output 1 Status Bit
Input 0
Conn. A SCP
Status
Output 0 Status Bit
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9. Valve Interface Modules
9.1 2000 Series & 500 Series Valve Driver
Output Data Mapping
Interface to control valves from a G3 communication module.
Module Part No.
I/O Type
219-828 NPN (Sinking) 2000 Series
P599AE425188 01
NPN (Sinking) 500 Series
Short Circuit Protection YES Visual YES Visual
Short Circuit Protection Status Bits YES (32) Optional
YES (128) Optional
Output Points 32 128
Output Mapping
BYTE
Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
X (Required)
X+1 (Selectable)
X+2 (Selectable)
X+3 (Selectable)
Valve Coil No. 7
Valve Coil No. 15
Valve Coil No. 23
Valve Coil No. 31
Valve Coil No. 6
Valve Coil No. 14
Valve Coil No. 22
Valve Coil No. 30
Valve Coil No. 5
Valve Coil No. 13
Valve Coil No. 21
Valve Coil No. 29
Valve Coil No. 4
Valve Coil No. 12
Valve Coil No. 20
Valve Coil No. 28
Valve Coil No. 3
Valve Coil No. 11
Valve Coil No. 19
Valve Coil No. 27
Valve Coil No. 2
Valve Coil No. 10
Valve Coil No. 18
Valve Coil No. 26
Valve Coil No. 1
Valve Coil No. 9
Valve Coil No. 17
Valve Coil No. 25
Valve Coil No. 0
Valve Coil No. 8
Valve Coil No. 16
Valve Coil No. 24
32 additional coils available per each additional 32+ manifold driver board
X+4 (Selectable)
X+5 (Selectable)
X+6 (Selectable)
X+7 (Selectable)
Valve Coil No. 39
Valve Coil No. 47
Valve Coil No. 55
Valve Coil No. 63
Valve Coil No. 38
Valve Coil No. 46
Valve Coil No. 54
Valve Coil No. 62
Valve Coil No. 37
Valve Coil No. 45
Valve Coil No. 53
Valve Coil No. 61
Valve Coil No. 36
Valve Coil No. 44
Valve Coil No. 52
Valve Coil No. 60
Valve Coil No. 35
Valve Coil No. 43
Valve Coil No. 51
Valve Coil No. 59
Valve Coil No. 34
Valve Coil No. 42
Valve Coil No. 50
Valve Coil No. 58
Valve Coil No. 33
Valve Coil No. 41
Valve Coil No. 49
Valve Coil No. 57
Valve Coil No. 32
Valve Coil No. 40
Valve Coil No. 48
Valve Coil No. 56
32 additional coils available per each additional 32+ manifold driver board
X+15 (Selectable)
Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil
No. 127
No. 126 No. 125 No. 124 No. 123 No. 122 No. 121 No. 120
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G3 Series EtherNet/IPTM DLR Technical Manual
Diagnostic Data Mapping
Module Part No.
I/O Type
219-828
NPN (Sinking) 2000 Series
P599AE42518801 NPN (Sinking) 500 Series
Short Circuit Protection
YES Visual YES Visual
Short Circuit Protection Status Bits
YES (32) Optional YES (128) Optional
Output Points
32 128
BYTE X
(Selectable) X+1
X+2
X+3
Bit 7
Coil 7 Status Coil 15 Status Coil 23 Status Coil 31 Status
Bit 6
Coil 6 Status Coil 14 Status Coil 22 Status Coil 30 Status
Bit 5
Coil 5 Status Coil 13 Status Coil 21 Status Coil 29 Status
Bit 4
Coil 4 Status Coil 12 Status Coil 20 Status Coil 28 Status
Bit 3
Coil 3 Status Coil 11 Status Coil 19 Status Coil 27 Status
Bit 2
Coil 2 Status Coil 10 Status Coil 18 Status Coil 26 Status
Bit 1
Coil 1 Status Coil 9 Status Coil 17 Status Coil 25 Status
32 additional coil status bits per each additional 32+ manifold driver board
Bit 0
Coil 0 Status Coil 8 Status Coil 16 Status Coil 24 Status
X+4 X+5 X+6 X+7
X+15
Coil 39 Status Coil 47 Status Coil 55 Status Coil 63 Status
Coil 38 Status Coil 46 Status Coil 54 Status Coil 62 Status
Coil 37 Status Coil 45 Status Coil 53 Status Coil 61 Status
Coil 36 Status Coil 44 Status Coil 52 Status Coil 60 Status
Coil 35 Status Coil 43 Status Coil 51 Status Coil 59 Status
Coil 34 Status Coil 42 Status Coil 50 Status Coil 58 Status
Coil 33 Status Coil 41 Status Coil 49 Status Coil 57 Status
Coil 32 Status Coil 40 Status Coil 48 Status Coil 56 Status
128 coil status bits possible
Coil 127 Coil 126 Coil 125 Coil 124 Coil 123 Coil 122 Coil 121 Coil 120
Status
Status
Status
Status
Status
Status
Status
Status
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9.2 Sub-bus Valve Module
Output Data Mapping
Used to control a distributed valve manifold through the Sub-Bus. See page 69 for more information.
Module Part No. 240-241
BYTE
X (Required)
X+1 (Selectable)
X+2 (Selectable)
X+3 (Selectable)
X+4 (Selectable)
X+5 (Selectable)
X+6 (Selectable)
X+7 (Selectable)
X+15 (Selectable)
I/O Type NPN (Sinking)
Short Circuit Protection
Status Bit Data
Output Points
YES Visual
YES (128) Optional
128
Output Mapping
Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
Valve Coil No. 7
Valve Coil No. 15
Valve Coil No. 23
Valve Coil No. 31
Valve Coil No. 6
Valve Coil No. 14
Valve Coil No. 22
Valve Coil No. 30
Valve Coil No. 5
Valve Coil No. 13
Valve Coil No. 21
Valve Coil No. 29
Valve Coil No. 4
Valve Coil No. 12
Valve Coil No. 20
Valve Coil No. 28
Valve Coil No. 3
Valve Coil No. 11
Valve Coil No. 19
Valve Coil No. 27
Valve Coil No. 2
Valve Coil No. 10
Valve Coil No. 18
Valve Coil No. 26
Valve Coil No. 1
Valve Coil No. 9
Valve Coil No. 17
Valve Coil No. 25
Valve Coil No. 0
Valve Coil No. 8
Valve Coil No. 16
Valve Coil No. 24
32 additional coils available per each additional 32+ manifold driver board
Valve Coil No. 39
Valve Coil No. 47
Valve Coil No. 55
Valve Coil No. 63
Valve Coil No. 38
Valve Coil No. 46
Valve Coil No. 54
Valve Coil No. 62
Valve Coil No. 37
Valve Coil No. 45
Valve Coil No. 53
Valve Coil No. 61
Valve Coil No. 36
Valve Coil No. 44
Valve Coil No. 52
Valve Coil No. 60
Valve Coil No. 35
Valve Coil No. 43
Valve Coil No. 51
Valve Coil No. 59
Valve Coil No. 34
Valve Coil No. 42
Valve Coil No. 50
Valve Coil No. 58
Valve Coil No. 33
Valve Coil No. 41
Valve Coil No. 49
Valve Coil No. 57
Valve Coil No. 32
Valve Coil No. 40
Valve Coil No. 48
Valve Coil No. 56
128 coils total possible
Valve Coil No. 127
Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil No. 126 No. 125 No. 124 No. 123 No. 122 No. 121 No. 120
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Diagnostic Data Mapping
Module Part No.
240-241
I/O Type NPN (Sinking)
Short Circuit Protection YES Visual
Diagnostics
Status Bit Data
YES (128) Optional
Output Points 128
BYTE
Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
X (Selectable)
X+1
X+2
X+3
Coil 7 Status Coil 15 Status Coil 23 Status Coil 31 Status
Coil 6 Status Coil 14 Status Coil 22 Status Coil 30 Status
Coil 5 Status Coil 13 Status Coil 21 Status Coil 29 Status
Coil 4 Status Coil 12 Status Coil 20 Status Coil 28 Status
Coil 3 Status Coil 11 Status Coil 19 Status Coil 27 Status
Coil 2 Status Coil 10 Status Coil 18 Status Coil 26 Status
Coil 1 Status Coil 9 Status Coil 17 Status Coil 25 Status
Coil 0 Status Coil 8 Status Coil 16 Status Coil 24 Status
32 additional coil status bits per each additional 32+ manifold driver board
X+4 X+5 X+6 X+7
Coil 39 Status Coil 47 Status Coil 55 Status Coil 63 Status
Coil 38 Status Coil 46 Status Coil 54 Status Coil 62 Status
Coil 37 Status Coil 45 Status Coil 53 Status Coil 61 Status
Coil 36 Status Coil 44 Status Coil 52 Status Coil 60 Status
Coil 35 Status Coil 43 Status Coil 51 Status Coil 59 Status
Coil 34 Status Coil 42 Status Coil 50 Status Coil 58 Status
Coil 33 Status Coil 41 Status Coil 49 Status Coil 57 Status
Coil 32 Status Coil 40 Status Coil 48 Status Coil 56 Status
128 coil status bits possible
X+15
Coil 127 Coil 126 Coil 125 Coil 124 Coil 123 Coil 122 Coil 121 Coil 120
Status
Status
Status
Status
Status
Status
Status
Status
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9.3 Sub-bus Valve Module without Distribution and I/O Used to control a distributed valve manifold through the Sub-Bus. See page 70 for
more information.
Module Part No.
P580AEDS4010A00
I/O Type NPN (Sinking)
Short Circuit Protection YES Visual
Output Mapping
Status Bit Data
YES (128) Optional
Output Points 128
BYTE
Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
X (Required)
X+1 (Selectable)
X+2 (Selectable)
X+3 (Selectable)
Valve Coil No. 7
Valve Coil No. 15
Valve Coil No. 23
Valve Coil No. 31
Valve Coil No. 6
Valve Coil No. 14
Valve Coil No. 22
Valve Coil No. 30
Valve Coil No. 5
Valve Coil No. 13
Valve Coil No. 21
Valve Coil No. 29
Valve Coil No. 4
Valve Coil No. 12
Valve Coil No. 20
Valve Coil No. 28
Valve Coil No. 3
Valve Coil No. 11
Valve Coil No. 19
Valve Coil No. 27
Valve Coil No. 2
Valve Coil No. 10
Valve Coil No. 18
Valve Coil No. 26
Valve Coil No. 1
Valve Coil No. 9
Valve Coil No. 17
Valve Coil No. 25
Valve Coil No. 0
Valve Coil No. 8
Valve Coil No. 16
Valve Coil No. 24
32 additional coils available per each additional 32+ manifold driver board
X+4 (Selectable)
X+5 (Selectable)
X+6 (Selectable)
X+7 (Selectable)
Valve Coil No. 39
Valve Coil No. 47
Valve Coil No. 55
Valve Coil No. 63
Valve Coil No. 38
Valve Coil No. 46
Valve Coil No. 54
Valve Coil No. 62
Valve Coil No. 37
Valve Coil No. 45
Valve Coil No. 53
Valve Coil No. 61
Valve Coil No. 36
Valve Coil No. 44
Valve Coil No. 52
Valve Coil No. 60
Valve Coil No. 35
Valve Coil No. 43
Valve Coil No. 51
Valve Coil No. 59
Valve Coil No. 34
Valve Coil No. 42
Valve Coil No. 50
Valve Coil No. 58
Valve Coil No. 33
Valve Coil No. 41
Valve Coil No. 49
Valve Coil No. 57
Valve Coil No. 32
Valve Coil No. 40
Valve Coil No. 48
Valve Coil No. 56
X+15 (Selectable)
128 coils total possible
Valve Coil No. 127
Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil No. 126 No. 125 No. 124 No. 123 No. 122 No. 121
Valve Coil No. 120
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G3 Series EtherNet/IPTM DLR Technical Manual
Used to control a distributed valve manifold through the Sub-Bus. See page 70 for more information.
Module Part No.
P580AEDS4010A00
I/O Type NPN (Sinking)
Short Circuit Protection YES Visual
Diagnostics
Status Bit Data
YES (128) Optional
Output Points 128
BYTE
Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
X (Selectable)
X+1
X+2
X+3
Coil 7 Status Coil 15 Status Coil 23 Status Coil 31 Status
Coil 6 Status Coil 14 Status Coil 22 Status Coil 30 Status
Coil 5 Status Coil 13 Status Coil 21 Status Coil 29 Status
Coil 4 Status Coil 12 Status Coil 20 Status Coil 28 Status
Coil 3 Status Coil 11 Status Coil 19 Status Coil 27 Status
Coil 2 Status Coil 10 Status Coil 18 Status Coil 26 Status
Coil 1 Status Coil 9 Status Coil 17 Status Coil 25 Status
Coil 0 Status Coil 8 Status Coil 16 Status Coil 24 Status
X+4 X+5 X+6 X+7
32 additional coil status bits per each additional 32+ manifold driver board
Coil 39 Status Coil 47 Status Coil 55 Status Coil 63 Status
Coil 38 Status Coil 46 Status Coil 54 Status Coil 62 Status
Coil 37 Status Coil 45 Status Coil 53 Status Coil 61 Status
Coil 36 Status Coil 44 Status Coil 52 Status Coil 60 Status
Coil 35 Status Coil 43 Status Coil 51 Status Coil 59 Status
Coil 34 Status Coil 42 Status Coil 50 Status Coil 58 Status
Coil 33 Status Coil 41 Status Coil 49 Status Coil 57 Status
Coil 32 Status Coil 40 Status Coil 48 Status Coil 56 Status
128 coil status bits possible
X+14
Coil 127 Coil 126 Coil 125 Coil 124 Coil 123 Coil 122 Coil 121
Status
Status
Status
Status
Status
Status
Status
Coil 120 Status
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9.4 Valve Side Digital Output Modules
The valve side output module is used to distribute available valve side output points (i.e. when valves are located away from the rest of the electronics). These modules go to the right of the G3 valve adapter. The 16 bit output module utilizes the last 16 output bits on the valve side of the manifold (bits 16-31).
This module is not available with the 501, 502 or 503 series valves.
Sixteen Outputs per Connector - Sub-D 25 Pin Female Module
Module Part No.
239-1713
I/O Type NPN (Sinking)
Short Circuit Protection
Yes
Internal Status Bits
16 Selectable
Output Points 16
Module Size Narrow
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9.5 500 Series Extended Coil Capability
The Extended Coil manifolds must be connected to a G3 Electronics Node to operate. Not all G3 supported protocols will support the Extended Coil Manifolds. Below is a list of the hardware and minimum firmware levels that support the Extended Coil Manifolds.
Extended Solenoid Coil Capability requirements:
Module Communication Module
Valve Driver Module
Part Number 240-325
P599AE508827001
Minimum Firmware Rev 1.01 Build 42509
Rev 4.019
Module firmware revision levels can be confirmed in the integrated graphic display and the built-in web browser. See pg. 46 for more information.
9.6 Extended Coil Configuration
The Extended Coil Manifold can be configured to control three additional extended coil valve driver assemblies; unless already configured from the factory. Modify the configuration with either the graphic display interface as shown on page 34 or using the integrated web server configuation page shown on page 98.
Valve Series 501
502/503
Number of Extended Coil Valve Drivers
0 1 2 3 0 1 2 3
Total number of coils
3-32 33-64 65-96 97-128 1-32 33-48 49-64 65-80
Configuration Selection
32 coils 64 coils 96 coils 128 coils 32 coils 64 coils 64 coils 96 coils
Allocated number of I/O Bytes designated for valves
4 8 12 16 4 8 8 12
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The following example of the G3 diagnostic webpage "Node Configuration" identifies the details of a manifold configured for 64 possible coils.
Number of Maximum Coils should only be adjusted if 1 or more additional extended coil valve driver(s) has been physically added.
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The following is an example of the G3 diagnostic webpage "Diagnostics" which identifies the details of the valve driver's control of 64 possible coils
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9.7 Extended Coil Valve driver IO Mapping
IO Mapping for each additional 501 series 32 coil valve driver added to the manifold assembly
BYTE X X+1
X+2 X+3
Bit 7
Coil 7 Status Coil 15 Status Coil 23 Status Coil 31 Status
Bit 6
Coil 6 Status Coil 14 Status Coil 22 Status Coil 30 Status
Input Mapping
Bit 5
Bit 4
Coil 5 Status Coil 13 Status Coil 21 Status Coil 29 Status
Coil 4 Status Coil 12 Status Coil 20 Status Coil 28 Status
Bit 3
Coil 3 Status Coil 11 Status Coil 19 Status Coil 27 Status
Bit 2
Coil 2 Status Coil 10 Status Coil 18 Status Coil 26 Status
Bit 1
Coil 1 Status Coil 9 Status Coil 17 Status Coil 25 Status
Bit 0
Coil 0 Status Coil 8 Status Coil 16 Status Coil 24 Status
BYTE X X+1
X+2 X+3
Bit 7
Valve Coil No. 7
Valve Coil No. 15
Valve Coil No. 23
Valve Coil No. 31
Output Mapping
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
Valve Coil No. 6
Valve Coil No. 14
Valve Coil No. 22
Valve Coil No. 30
Valve Coil No. 5
Valve Coil No. 13
Valve Coil No. 21
Valve Coil No. 29
Valve Coil No. 4
Valve Coil No. 12
Valve Coil No. 20
Valve Coil No. 28
Valve Coil No. 3
Valve Coil No. 11
Valve Coil No. 19
Valve Coil No. 27
Valve Coil No. 2
Valve Coil No. 10
Valve Coil No. 18
Valve Coil No. 26
Valve Coil No. 1
Valve Coil No. 9
Valve Coil No. 17
Valve Coil No. 25
Valve Coil No. 0
Valve Coil No. 8
Valve Coil No. 16
Valve Coil No. 24
IO Mapping for each additional 502/503 series 16 coil valve driver added to the manifold assembly
BYTE X X+1
Bit 7
Coil 7 Status Coil 15 Status
Bit 6
Coil 6 Status Coil 14 Status
Input Mapping
Bit 5
Bit 4
Coil 5 Status Coil 13 Status
Coil 4 Status Coil 12 Status
Bit 3
Coil 3 Status Coil 11 Status
Bit 2
Coil 2 Status Coil 10 Status
Bit 1
Coil 1 Status Coil 9 Status
Bit 0
Coil 0 Status Coil 8 Status
BYTE X X+1
Bit 7
Valve Coil No. 7
Valve Coil No. 15
Output Mapping
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
Valve Coil No. 6
Valve Coil No. 14
Valve Coil No. 5
Valve Coil No. 13
Valve Coil No. 4
Valve Coil No. 12
Valve Coil No. 3
Valve Coil No. 11
Valve Coil No. 2
Valve Coil No. 10
Valve Coil No. 1
Valve Coil No. 9
Valve Coil No. 0
Valve Coil No. 8
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9.8 501 Series, up to 64 solenoid coils
501 series, 4 station manifold block with an integrated 32 coil valve driver · To be used with 501 series valves on valve manifold assemblies with 33-64 coils. · Only to be used on assemblies where additional power, supply and/or exhaust capacity is not required
Integrated 32 coil Valve Driver
Byte X
Byte X+1
Byte X+2
Byte X+3
Byte X+4
Byte X+5
Byte X+6
Byte X+7
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9.9
501 Series, up to 128 solenoid coils
501 series, 8 station manifold with integrated 32 coil valve driver, auxiliary power connector and mid-station supply and exhaust ports
· To be used with 501 series valves on valve manifold assemblies with 33-128 coils. · Up to 3 of these valve drivers can be used on each assembly · Required to use on manifold assemblies larger than 64 coils, this manifold block has a M12 power connector
to supplement the main power connection on the G3 node and two additional port 1 supply and port 3/5 exhaust ports. · Aux power is required to be connected to the aux power connector provided on the extended coil valve driver.
Mid-Station Supply/Exhaust
Integrated 32 coil valve driver
Integrated 32 coil valve driver
Auxiliary Power
Pin #1 = No Connection
2
1 Pin #2 = No Connection
3
4 Pin #3 = 0 VDC
Pin #4 = +24 VDC
Byte X X+1 X+2
X+3
X+4 X+5 X+6
X+7
X+8 X+9 X+10
X+11
X+12 X+13 X+14 X+15
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9.10 502 and 503 Series, up to 80 coils
502 and 503 series, 4 station manifold with integrated 16 coil valve driver, power connector and mid-station supply and exhaust ports
· To be used with 502 and 503 series valves on valve manifold assemblies with 33-80 coils. · Up to 3 of these valve drivers can be used on each assembly · Required to use on manifold assemblies larger than 32 coils, this manifold block has an M12 power connector
and two additional port 1 supply and port 3/5 exhaust ports. · Aux power is required and will provide power to the 16 coils available via the extended coil valve driver.
Integrated 16 coil Mid-Station
valve driver
Supply/Exhaust
Integrated 16 coil valve driver
Auxiliary Power
Pin #1 = No Connection
2
1 Pin #2 = No Connection
3
4 Pin #3 = 0 VDC
Pin #4 = +24 VDC
Byte X
Byte X+1 Byte X+2 Byte X+3 Byte X+4
Byte X+5
Byte X+6 Byte X+7
Byte X+8 Byte X+9
Recommended blank station plates to achieve maximum number of coils with least number of
stations
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10. Analog I/O Modules
10.1
Analog I/O Module Rules
The analog I/O modules follow the same rules as the digital I/O modules. The maximum total number of modules on the Sub-Bus is 16. The analog boards allow the user to control devices using an analog signal. The analog modules also allow the user to relay analog information from input devices. These modules are available in two analog signal types: 0-10 V and 4-20 mA. These two signal types are offered in two different I/O configurations: 2 analog input channels/ 2 analog outputs channels and 4 analog input channels.
Four I/O - 12mm Female Modules
Specifications
- Input Resolution: 16 bit (65,536 Counts), - Output Resolution: 16 bit (65,536 Counts) - Settling Time: 3 ms Max - Absolute Precision: 1.0% of Scale - Voltage Input Impedance: 0-10VDC 40K Ohms - Current Input Impedance: 250 Ohms - Input Cutoff Frequency: 100 Hz
Module Part No.
240-212 240-213 240-214 240-215 240-307 240-363
Signal Type
0 - 10V 0 - 10V 4 - 20mA 4 - 20mA 0 10V 4 - 20mA
Input Points
4 2 4 2 2 4
Output Points
0 2 0 2 2 4
Short Circuit Protection Yes
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One Analog Input per Connector M12 Female Modules
BYTE
X (Required)
X+1 (Required)
X+2 (Required)
X+3 (Required)
X+4 (Required)
X+5 (Required)
X+6 (Required)
X+7 (Required)
X
X+1
Module Part No.
240-212 240-214
Bit 7
Input No. 1
Input No. 1 (MSB) Input No.
2 Input No. 2 (MSB) Input No.
3 Input No. 3 (MSB) Input No.
4 Input No. 4 (MSB)
Bit 6
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Input No. 3
Input No. 3
Input No. 4
Input No. 4
Allocated and
Reserved High
Alarm for Conn. D
Allocated and
Reserved Low Alarm for Conn.
D
Signal Type
0-10 VDC 4-20 mA
Short Circuit Protection
Short Circuit Protection Status
Bits
YES Visual YES (4) Selectable
Input Points
4
Input Mapping
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Input No. 3
Input No. 3
Input No. 4
Input No. 4
Allocated and
Reserved High
Alarm for Conn. C
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Input No. 3
Input No. 3
Input No. 4
Input No. 4
Diagnostics Allocated and Reserved Low Alarm for Conn. C
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Input No. 3
Input No. 3
Input No. 4
Input No. 4
Power Status for Conn. D
High Alarm for Conn. B
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Input No. 3
Input No. 3
Input No. 4
Input No. 4
Power Status for Conn. C Low Alarm for Conn.
B
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Input No. 3
Input No. 3
Input No. 4
Input No. 4
Power Status for Conn. B
High Alarm for Conn. A
Input No. 1 (LSB) Input No.
1 Input No. 2 (LSB) Input No.
2 Input No. 3 (LSB) Input No.
3 Input No. 4 (LSB) Input No.
4
Power Status for Conn. A
Low Alarm for Conn. A
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One Analog I/O per Connector M12 Female Modules
Module Part No.
240-213 240-215
Signal Type
0-10 VDC 4-20 mA
Short Circuit Protection
Short Circuit Protection Status
Bits
YES Visual YES (4) Selectable
Output Points
2
Input Points 2
BYTE X
X+1 X+2 X+3
BYTE X
X+1 X+2 X+3
X X+1
Bit 7
Output No. 1
Output No. 1 (MSB)
Output No. 2
Output No. 2 (MSB)
Bit 7
Input No. 1
Input No. 1 (MSB) Input No.
2 Input No. 2 (MSB)
Allocated and
Reserved High
Alarm for Conn. D
Bit 6
Output No. 1
Output No. 1
Output No. 2
Output No. 2
Bit 6
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Allocated and
Reserved Low Alarm for Conn.
D
Bit 5
Output Mapping
Bit 4
Bit 3
Output No. 1
Output No. 1
Output No. 1
Output No. 1
Output No. 1
Output No. 1
Output No. 2
Output No. 2
Output No. 2
Output No. 2
Output No. 2
Output No. 2
Input Mapping
Bit 5
Bit 4
Bit 3
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Allocated and
Reserved High
Alarm for Conn. C
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Diagnostics Allocated
and Reserved Low Alarm for Conn.
C
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Power Status for Conn. D
High Alarm for Conn. B
Bit 2
Output No. 1
Output No. 1
Output No. 2
Output No. 2
Bit 2
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Power Status for Conn. C Low Alarm for Conn.
B
Bit 1
Output No. 1
Output No. 1
Output No. 2
Output No. 2
Bit 1
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Power Status for Conn. B
High Alarm for Conn. A
Bit 0
Output No. 1 (LSB)
Output No. 1
Output No. 2 (LSB)
Output No. 2
Bit 0
Input No. 1 (LSB) Input No.
1 Input No. 2 (LSB) Input No.
2
Power Status for Conn. A Low Alarm for Conn.
A
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One Analog Input per Connector A/B and One Analog Output + Duplicate of Input per Connector C/D M12 Female Modules
Module Part No.
240-307
Signal Type 0-10 VDC
Short Circuit Protection
YES
Short Circuit Protection Status
Bits
YES
Output Points 2
Input Points 2
BYTE X
X+1 X+2 X+3
BYTE X
X+1 X+2 X+3
X
X+1
Bit 7
Output No. 1
Output No. 1 (MSB)
Output No. 2
Output No. 2 (MSB)
Bit 7
Input No. 1
Input No. 1 (MSB) Input No.
2 Input No. 2 (MSB)
Allocated and
Reserved
High Alarm for Conn. D
Bit 6
Output No. 1
Output No. 1
Output No. 2
Output No. 2
Bit 6
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Allocated and
Reserved Low Alarm for Conn.
D
Bit 5
Output Mapping Bit 4
Bit 3
Output No. 1
Output No. 1
Output No. 1
Output No. 1
Output No. 1
Output No. 1
Output No. 2
Output No. 2
Output No. 2
Output No. 2
Output No. 2
Input Mapping
Output No. 2
Bit 5
Bit 4
Bit 3
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Allocated and
Reserved
High Alarm for Conn. C
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Diagnostics
Allocated and
Reserved
Low Alarm for Conn.
C
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Power / Short
Status for Conn. D
High Alarm for Conn. B
Bit 2
Output No. 1
Output No. 1
Output No. 2
Output No. 2
Bit 2
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Power / Short
Status for Conn. C Low Alarm for Conn.
B
Bit 1
Output No. 1
Output No. 1
Output No. 2
Output No. 2
Bit 1
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Allocated and
Reserved High
Alarm for Conn. A
Bit 0
Output No. 1 (LSB)
Output No. 1
Output No. 2 (LSB)
Output No. 2
Bit 0
Input No. 1 (LSB) Input No.
1 Input No. 2 (LSB) Input No.
2
Allocated and
Reserved
Low Alarm for Conn.
A
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One Analog Input + One Analog Output per Connector M12 Female Modules
Module Part No.
240-363
Signal Type 4-20 mA
Short Circuit Protection
YES
Short Circuit / Power Present Status Bits
YES (4) Selectable
Input Channels Output Channels
4
4
BYTE
X (Required)
X + 1 (Required)
X + 2 (Required)
X + 3 (Required)
X + 4 (Required)
X + 5 (Required)
X + 6 (Required)
X + 7 (Required)
Bit 7
Output No. 1
Output No. 1 (MSB) Output No.
2 Output No. 2 (MSB)
Output No. 3
Output No. 3 (MSB)
Output No. 4
Output No. 4 (MSB)
BYTE
X (Required)
X + 1 (Required)
X + 2 (Required)
X + 3 (Required)
X + 4 (Required)
X + 5 (Required)
X + 6 (Required)
X + 7 (Required)
Bit 7
Input No. 1
Input No. 1 (MSB)
Input No. 2
Input No. 2 (MSB)
Input No. 3
Input No. 3 (MSB)
Input No. 4
Input No. 4 (MSB)
Bit 6
Output No. 1
Output No. 1
Output No. 2
Output No. 2
Output No. 3
Output No. 3
Output 4
Output 4
Bit 6
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Input No. 3
Input No. 3
Input No. 4
Input No. 4
Output Mapping
Bit 5
Bit 4
Bit 3
Output No. 1
Output No. 1
Output No. 1
Output No. 1
Output No. 2
Output No. 2
Output No. 3
Output No. 1
Output No. 2
Output No. 2
Output No. 3
Output No. 1
Output No. 2
Output No. 2
Output No. 3
Output No. 3
Output No. 3
Output
Output
No.
No.
4
4
Output
Output
No.
No.
4
4
Input Mapping
Bit 5
Bit 4
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Input No. 3
Input No. 3
Input No. 4
Input No. 4
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Output No. 3
Output No. 4
Output No. 4
Bit 3
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Bit 2
Output No. 1
Output No. 1
Output No 2
Output No. 2
Output No. 3
Output No. 3
Output No. 4
Output No. 4
Bit 2
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Bit 1
Output No. 1
Output No. 1
Output No. 2
Output No. 2
Output No. 3
Output No. 3
Output No. 4
Output No. 4
Bit 1
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Input No. 1
Input No. 1
Input No. 2
Input No. 2
Bit 0
Output No. 1 (LSB)
Output No. 1
Output No. 2 (LSB)
Output No. 2
Output No. 3 (LSB)
Output No. 3
Output No. 4 (LSB)
Output No. 4
Bit 0
Input No. 1 (LSB) Input No.
1 Input No. 2 (LSB) Input No.
2 Input No. 1 (LSB) Input No.
1 Input No. 2 (LSB) Input No.
2
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One 4-20ma Analog Input + One 4-20 Analog Output per Connector M12 Female Modules
Module Part No.
240-363
Signal Type 4-20 mA
Short Circuit Protection
YES
Short Circuit / Power Present Status Bits
YES (4) Selectable
Input Channels Output Channels
4
4
BYTE
X (Selectable)
X + 1 (Selectable)
X + 2 (Selectable)
Bit 7
Allocated and
Reserved
High Alarm for Conn. D
Input
High Alarm for Conn. D
Output
Bit 6
Allocated and
Reserved
Low Alarm for Conn. D
Input
Low Alarm for Conn. D
Output
Diagnostic Mapping
Bit 5
Bit 4
Bit 3
Allocated and
Reserved
High Alarm for Conn. C
Input
High Alarm for Conn. C
Output
Allocated and
Reserved
Low Alarm for Conn. C
Input
Low Alarm for Conn. C
Output
Power/ Short Status for Conn. D
High Alarm for Conn. B
Input
High Alarm for Conn. B
Output
Bit 2
Power/ Short Status for Conn. C
Low Alarm for Conn. B
Input
Low Alarm for Conn. B
Output
Bit 1
Power/ Short Status for Conn. B
High Alarm for Conn. A
Input
High Alarm for Conn. A
Output
Bit 0
Power/ Short Status for Conn. A
Low Alarm for Conn. A
Input
Low Alarm for Conn. A
Output
Pin 1 = +24VDC Pin 2 = Output Pin 3 = 0VDC Pin 4 = Input Pin 5 = Not Used
Internal or Aux. Power Select (240-363 Only)
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Analog devices connected to the 240-363 can be powered from the Aux. Power supply port (Internal Power Disabled) or from the module backplane (Internal Power Enabled). This is selected through the "Internal Power Menu" as shown. Channels A/B and C/D are controlled independently.
INTERNAL POWER
MEDIUM
CHANNELS A&B DISABLE
CHANNELS A&B ENABLE
CHANNELS C&D DISABLE
CHANNELS C&D ENABLE
Internal Power Settings
1. Press the SET button to enter the INTERNAL POWER menu
2. CHANNEL A & B DISABLE
3. Press the NEXT button to scroll through the choices to enable or disable the feature. j. ENABLED (Factory Default) k. DISABLED l. RETURN (this will return you to the main menu) m.
Press the SET button to confirm your choice
4. CHANNEL C & D DISABLE
5. Press the NEXT button to scroll through the choices to enable or disable the feature. n. ENABLED (Factory Default) o. DISABLED p. RETURN (this will return you to the main menu)
Press the SET button to confirm your choice
NOTE!
Power Source
Aux Power
Internal Power
Current Limitation for Module
8A (From Aux. Power Conn.)
1.2A (from Backplane)
Current Limitation for connector 2.0A / output connector (2.0A Pin 1
to Pin 3)
.15A (Pin 1 to Pin 3)
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10.2 Analog Graphic Display
The G3 Analog I/O modules have an integrated graphic display that may be used to configure the parameters of the modules as well as show diagnostic information. Please see the following pages for detailed information regarding these displays.
I/O MAPPING INPUT BYTE XX
I/O MAPPING OUTPUT BYTE XX
MODULE NUMBER XX
ALARM SETTINGS
DESCRIPTION 2AI/2AO
PART NUMBER 240-2XX
FIRMWARE V2.XXX
SET BRIGHTNESS MEDIUM
SET SELF TEST
FACTORY DEFAULTS
HELP
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Analog Module / I/O Mapping Displays the starting Input and Output byte address for the module
I/O MAPPING INPUT BYTE XX
I/O MAPPING OUTPUT BYTE XX
Analog Module / Module Number Displays the module number; identifying its position in the G3 I/O system.
MODULE NUMBER XX
Analog Module / Alarm Settings Allows the setting of low and high alarms for analog inputs and outputs
Alarm Settings Steps
ALARM SETTINGS
1. Press the SET button to enter the Alarm Settings submenu.
SET ALARM DISABLE ALARMS
SET ALARM CHANNEL AXX
DISABLING ALARMS
SET ALARM LO=X.XX
SET ALARM HI=X.XX
2. Press the SET button to Disable all alarms (default setting) *Note- Setting the Minimum value for Low alarm and the Maximum value for High alarm (for a channel) disables the alarm for that channel.
3. Press the NEXT button to scroll to the appropriate analog channel.
4. Press the SET button to set the LO alarm setting a. Push the SET button to access the menu and enter the alarm value
SET ALARM LO=X.XX
ACCEPT X.XX Y N
SET ALARM A0 RETURN
5. Press the NEXT button to SET the HI alarm setting. a. Push the SET button to access the menu and enter the alarm value
b. Accept the changes by selecting Y and pushing SET
6. Press the SET button while in the RETURN screen to return to the main menu
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Analog Module / Description Displays the quantity and type of I/O on the module Ex. 2 analog Inputs and 2 analog outputs
DESCRIPTION 2AI / 2AO
Analog Module / Part number Displays the replacement part number of the module
PART NUMBER 240-XXX
Analog Module / Firmware Displays the firmware revision level for the module
FIRMWARE V. 2.XXX
Analog Module / Brightness
SET BRIGHTNESS
MEDIUM
SET BRIGHTNESS LOW
SET BRIGHTNESS MEDIUM
SET BRIGHTNESS HIGH
SET BRIGHTNESS RETURN
Brightness Settings
1. Press the SET button to enter the SET BRIGHTNESS menu.
2. Press the NEXT button to scroll the choices for the desired brightness of the LCD display for the analog module.
a. LOW b. MEDIUM (Factory Default) c. HIGH d. RETURN (this will return you to the main
menu)
Press the SET button to confirm your choice. The changes will take effect immediately.
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10.3 Analog Module / Self Test Mode
Self-test mode is an internal diagnostic tool that can be enabled on the analog module using the graphic display. This tool allows the user to confirm that all of the outputs on the module are fully functional without needing a network connection or controller. The test will cycle the analog outputs. Starting with Output 0 it will increment the analog signal at 10% intervals; once it has reached 100% it will test the next available output. The self-test will continue to run until it is turned off by pressing the SET button.
To use the Self-Test Mode, the user must first set some initial conditions. Follow these steps to initiate the self-test mode.
1) Disconnect Air and Communication from the manifold! 2) Starting at the Home Screen, navigate the menus by selecting the NEXT button until the SELF-TEST
menu is shown. 3) Select the SET button to access the SELF-TEST menu 4) A message will appear: DISCONNECT AIR HOLD SET BUTTON 5) Hold the SET button down for approximately 10 seconds to enable the test. The Display will flash the
above message while the button is pushed. 6) When the display stops flashing, the self-test mode will be running 7) Push or hold the NEXT button to cycle through the outputs. Holding the NEXT button will allow the
analog outputs to cycle through the 10% intervals automatically. Pushing the NEXT button will allow the outputs to manually step through each 10% interval. 8) Releasing the NEXT button will keep the output in its current state. 9) The self-test mode can only be disabled by pushing the SET button
AO0
SET SELF TEST
AO1
DISCONNECT AIR HOLD SET BUTTON
HOLD FOR 10 SECONDS TO INITIATE
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10.4 Analog Module / Factory Defaults
FACTORY DEFAULTS
Factory Default Settings
1. Press the SET button to enter the FACTORY DEFAULTS sub-menu.
SET DEFAULTS YES N0
2. Press the NEXT button to select Yes or No. a. Selecting No will bring you back to the main FACTORY DEFAULTS menu. b. Selecting Yes will cause the module to reset and return all parameters to the factory default conditions.
Press the SET button to confirm your choice.
Description Low Alarm Values High Alarm Values
Brightness
FACTORY DEFaAcUtoLryT DSeEfTauTltINSeGttSings: Default
0 V / 4 mA 10 V / 20 mA
Medium
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11. Specialty Modules
11.1 RTD Module
The G3 RTD Temperature module is used with Resistive Temperature Detectors (RTDs) and can support up to 4 RTD devices simultaneously. This module supports various RTD types including: Pt100, Pt200, Pt500, Pt1000, Ni100 and Ni1000. Standard M12 single key connector types are used; each connector/port supports one RTD device, but four different device types can be used simultaneously. User configuration of parameters include: RTD type, temperature scale (Celsius or Fahrenheit), Hi/Low temperature alarms, and filter times, and can be selected individually for each connector port using the integrated display. The G3 RTD module can be incorporated into any G3 electronic system regardless of the protocol or I/O module position.
Module Part No.
240-311
I/O Type RTD
Alarms Hi/Low Temp for each Channel
Diagnostics Open/Short, Out of Range
Input Points 4
FEMALE PIN 1 = Sensor Current Source (I+) PIN 2 = Sense Voltage (VIN+) PIN 3 = Sensor Current Source (I-) PIN 4 = Sense Voltage (VIN-) PIN 5 = Not Used
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Sensor Wiring Diagrams
2 Wire Sensor Type 2 Wire Cable (Fig 1)
3 Wire Sensor Type 3 Wire Cable (Fig 2)
4 Wire Sensor Type 4 Wire Cable (Fig 4)
2 Wire Sensor Type Low Accuracy
3 Wire Sensor Type Medium Accuracy
4 Wire Sensor Type High Accuracy
NOTE!
3 Wire Sensor Type 4 Wire Cable (Fig 3)
· For maximum accuracy on a 3 wire sensor type make identified jumper connections at the sensor end (see Figure 3). Cable resistance, resulting from cable length, affects measuring error; therefore use cables that are as short as possible.
· For long cable runs and high accuracy use 4 wire sensor types.
Electrical Data Voltage Input Type
Supported Sensor Types Supported Temperature Coefficients Resolution Data Format Calibration
Input Update (filter) Rate Accuracy Mechanical Data I/O Connector Mass Operating Data Temperature Range Humidity Ingress Protection
24 VDC Module Supply (Via G3 System Aux. Power Connection) RTD (Resistive Temperature Detector), 4 per Module Pt100, Pt200, Pt500, Pt1000, Ni100, Ni1000 .00385; .00392; ....//°C 15 bits, plus sign. Signed Integer; Two's complement. Factory Calibrated. Field Calibration w/ high tolerance (± 0.005%) 100 ohm and 350 ohm resistor. Adjustable (5-20mS), factory default: 5mS 0.1% of full scale @ 25° C
M12 4 Pin Female (Accepts 5 Pin) 247g / 8.7 oz
-10º to 115º F (-23º to 46º C) 95% relative humidity: non-condensing IP65 (with appropriate assembly and terminations)
Part Numbers and Mapping
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Module Part No.
240-311
I/O Type RTD
Alarms Hi/Low Temp for each Channel
Diagnostics Open/Short, Out of Range
Input Points 4
BYTE X
X + 1 X + 2 X + 3 X + 4 X + 5 X + 6 X + 7
X + 8 X + 9
Bit 7
RTD Channel
0 Sign Bit Channel
0 RTD Channel
1 Sign Bit Channel
1 RTD Channel
2 Sign Bit Channel
2 RTD Channel
3
Sign Bit Channel
3
Channel 3 Out of Range
Channel 3 High Alarm
Bit 6
RTD Channel
0 RTD Channel
0 RTD Channel
1 RTD Channel
1 RTD Channel
2 RTD Channel
2 RTD Channel
3
RTD Channel
3
Channel 2 Out of Range
Channel 3 Low Alarm
Input Mapping
Bit 5
Bit 4
Bit 3
RTD Channel
0 RTD Channel
0 RTD Channel
1 RTD Channel
1 RTD Channel
2 RTD Channel
2 RTD Channel
3
RTD Channel
0 RTD Channel
0 RTD Channel
1 RTD Channel
1 RTD Channel
2 RTD Channel
2 RTD Channel
3
RTD Channel
0 RTD Channel
0 RTD Channel
1 RTD Channel
1 RTD Channel
2 RTD Channel
2 RTD Channel
3
RTD Channel
3
RTD Channel
3
RTD Channel
3
Diagnostic Telegram
Channel 1 Out of Range
Channel 0 Out of Range
Channel 3 Open/ Short
Channel 2 High Alarm
Channel 2 Low Alarm
Channel 1 High Alarm
Bit 2
RTD Channel
0 RTD Channel
0 RTD Channel
1 RTD Channel
1 RTD Channel
2 RTD Channel
2 RTD Channel
3
RTD Channel
3
Channel 2 Open/ Short
Channel 1 Low Alarm
Bit 1
RTD Channel
0 RTD Channel
0 RTD Channel
1 RTD Channel
1 RTD Channel
2 RTD Channel
2 RTD Channel
3
RTD Channel
3
Channel 1 Open/ Short
Channel 0 High Alarm
Bit 0
RTD Channel
0 RTD Channel
0 RTD Channel
1 RTD Channel
1 RTD Channel
2 RTD Channel
2 RTD Channel
3
RTD Channel
3
Channel 0 Open/ Short
Channel 0 Low Alarm
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RTD Module Graphic display RTD Module / Temperature Monitoring
TEMP AT CH0 +30
TEMP AT CH1 +10
TEMP AT CH2 DISABLED
TEMP AT CH3 +75
CH0= +150F CH1 = +75F
1) Press the NEXT button to scroll through the Temperature Monitoring display options.
Pressing the SET button while in one of the Temperature Monitoring displays, will return the display back to the home screen.
If "DISABLED" is the temperature identified at any channel, advance the display to Sensor Type Select, to choose a sensor/Enable the channel, or press the "SET" button to jump directly to the selection display.
Unused channels should be left "DISABLED".
NOTE!
Data is represented by Two's Complement, in tenths of a degree.
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RTD Module / Sensor Type Select (Channel Enable) Allows the sensor type for each channel to be selected, and, enable the channel selected
SELECT CHAN CHANNEL 0
SELECT CHAN CHANNEL 0
SELECT CHAN CHANNEL 0
SENSOR TYPE CHANNEL 2
SENSOR TYPE PT100 385
SENSOR TYPE PT100 385 Y N
A) Press the SET button to enter the Sensor Type Select sub menu.
B) Press the NEXT button to scroll through the channels.
C) Press the SET button to select the desired channel. If "DISABLED" is the first selection, the channel is not enabled. Select a sensor type to enable the channel.
D) Press the NEXT button to scroll through the available sensor types.
E) Press the SET button to select the desired sensor type.
F) Press the SET button to load the selected sensor type.
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RTD Module / Temperature Scale Allows the temperature scale for each channel to be set to Celsius or Fahrenheit.
TEMP SCALE CHANNEL 0
TEMP SCALE CHANNEL 0
TEMP SCALE CHANNEL 1
A) Press the SET button to enter the Temp Scale sub menu.
B) Press the NEXT button to scroll through the channels.
CHANNEL 1 FAHRENHEIT
CHANNEL 1 CELSIUS
C) Press the SET button to choose the desired channel.
D) Press the NEXT button to choose the desired scale.
E) Press the SET button to load the selection.
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RTD Module / Alarm Settings
Allows the Low and High alarms of each RTD Input channel to be set. This parameter generates a visual and logical (bit) when set value is achieved.
ALARM SETTINGS
SET ALARM CHANNEL CH0
SET ALRM CH1 LO = -200.0 C
SET ALRM CH1 LO = -200.0 C
ACCEPT 50.0 C Y N
A) Press the SET button to enter the Alarm Settings sub-menu.
B) Press the NEXT button to scroll through the RTD Input channels.
C) Press the SET button to enter the alarm setting for the selected Input channel.
D) Press the NEXT button to select the Lo or High setting for the selected channel.
E) Press the SET button to select the change process for the chosen alarm. The first digit/sign will be highlighted.
F) Press the NEXT button to choose the value, or the SET button to select and move to the next digit.
G) Press the NEXT button to choose "Y" or "N" Select. Then press the SET Button to Accept.
NOTE!
· When alarm values are set to maximum/minimum values, the alarm function is disabled.
· Factory default settings for all alarms are disabled.
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RTD Module / Advanced Setting Allows the Update Filters for each channel to be set.
ADVANCED SETTINGS
UPDATE FILTER 5mS
A) Press the SET button to enter the Advance Settings sub-menu.
B) Press the NEXT button to choose the option; Update Filters or Calibrate RTD.
. Update Filters
UPDATE FILTER 5mS
UPDATE FILTER 10mS
C) Press the SET button to choose the Update Filter setting.
D) Press the NEXT button to scroll through the filter times.
E) Press the SET button to select the desired Update Filter time.
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RTD Module / I/O Mapping Input Byte
I/O MAPPING INPUT BYTE 4
RTD Module / Module Number (Position)
MODULE NUMBER 2
RTD Module / Module Description
DESCRIPTION 4 CHAN RTD
RTD Module / Part Number
PART NUMBER 240-311
RTD Module / Firmware Revision
FIRMWARE V. 2.007
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RTD Module / Set Display Brightness
Allows the Brightness of the display to be changed
SET BRIGHTNESS
BRIGHTNESS MEDIUM
BRIGHTNESS HIGH
A) press the SET button to enter the Set Brightness sub menu.
B) Press the NEXT button to scroll through the brightness options
C) Press the SET button to load the selection.
RTD Module / Flip Display Allows the Display to be flipped 180 degrees.
FLIP DISPLAY NORMAL
FLIP DISPLAY NORMAL
FLIP DISPLAY FLIPPED
A) press the SET button to enter the Flip Display sub menu.
B) Press the NEXT button to choose the orientation.
C) Press the SET button to load the selection.
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RTD Module / Factory Defaults
Set all parameter settings to default values.
FACTORY DEFAULTS
SET DEFAULT YES NO
ARE YOU SURE YES NO
SETTING DEFAULT
A) Press the SET button to enter the Factory Defaults sub menu.
B) Presss the NEXT button to choose Yes or No.
C) Press the SET button to confirm. D) Press the SET button again.
NOTE!
Alarm High & Low Input Update Filter Sensor Type Temp Scale Display Brightness Flip Display
Factory Default Settings Disabled (Set to Min/Max for each chosen sensor) 5 mS Pt 100 385 Celsius Medium Normal
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11.2 Sub-Bus Hub Module
The G3 HUB module allows for branch distribution from the I/O side of the G3 System and can be integrated into the existing G3 Series Sub-Bus configuration. Auto Addressing allows for trouble free set up and configuration. Input, Output, as well as Valve manifolds can be attached to the available four Branches on a HUB module. Each G3 System can support up to two HUB modules, allowing for maximum flexibility. The HUB module is transparent to the I/O side of the G3 and does not reserve one of the potential sixteen positions.
Module Part No.
240-326
Module Type HUB
Diagnostics Sub-Bus Short Circuit
Input Size / Output Size 0 / 0 See Note
Branches 4
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240-205 240-205
NOTE!
The Sub-bus hub module does not produce mapped diagnostics. The data table in this example represents what is physically attached to the HUB module. This will change as modules are added or removed.
BYTE
Bit 7
Bit 6
Example I/O Mapping of Attached Modules
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
X (Required)
X + 1 (Required)
X + 2 (Selectable)
X + 3 (Required)
X + 4 (Required)
X + 5 (Selectable)
Input 7
Input 6
Input 5
Input 4
Input 3
Input 2
Input 1
Input 0
Input 15
Conn. H SCP Status
Input 7
Input 14
Conn. G SCP Status
Input 6
Input 13
Conn. F SCP Status
Input 5
Input 12
Conn. E SCP Status
Input 4
Input 11
Conn. D SCP Status
Input 3
Input 10
Conn. C SCP Status
Input 2
Input 9
Conn. B SCP Status
Input 1
Input 8
Conn. A SCP Status
Input 0
Input 15
Conn. H SCP Status
Input 14
Conn. G SCP Status
Input 13
Conn. F SCP Status
Input 12
Conn. E SCP Status
Input 11
Conn. D SCP Status
Input 10
Conn. C SCP Status
Input 9
Conn. B SCP Status
Input 8
Conn. A SCP Status
Where X = starting byte
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Hub Module / Identification
SUB-BUS HUB 1
Hub Module / Description
DESCRIPTION SUB-BUS HUB
1) Identifies HUB module in G3 System.
2) Identifies Module type.
Hub Module / Advanced Settings
ADVANCED SETTINGS
Brightness
SET BRIGHTNESS
BRIGHTNESS HIGH
BRIGHTNESS LOW
3) Allows the user to set/configure module parameters.
Press the SET button to advance to the first parameter/setting.
A) Press the SET button to enter the Set Brightness sub-menu and highlight the selection.
B) Press the NEXT button to select the desired Brightness selection, (Low, Medium, High).
C) Press the SET button to slect the desired Brightness level.
Flip Display
Screen Jumps to Next Parameter/Selection
FLIP DISPLAY NORMAL
D) Press the SET button to enter the Flip Display sub-menu and highlight the selection.
E) Press the NEXT button to select the desired Flip Display selection, (Normal, Flipped).
FLIP DISPLAY FLIPPED
F) Press the SET button to select the desired display orientation.
G) Press NEXT to advance to the next parameter selection (Branch Reserve
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BRANCH RESERVE IO
BRANCH 1 NO RESERVE
BRANCH 2 NO RESERVE
H) Press the SET button to enter the Branch Reserve IO sub-menu.
I) Press the NEXT button to select the desired Branch to reserve I/O bytes.
I/O data bytes can be reserved on each branch for future expansion within the G3 system. Space is reserved in Byte levels, and populates Input, Output, and Status depending on the protocol and configuration chosen (e.g. EtherNet/IPTM). A maximum of 64 bytes per channel can be reserved.
BRANCH 1 00
J) Press the SET button to enter the chosen Branch/Byte Selection screen.
BRANCH 1 20
BRANCH 1 20
K) Press the NEXT button to select the desired Tens value of reserved bytes.
L) Press the SET button to set the desired Tens value.
M) The screen will advance to the Ones selection
N) Press the NEXT button to select the desired Ones value for reserved bytes.
O) Press the SET button to set the desired Ones value.
Once the desired byte size is chosen for the selected branch, the screen will jump to the next branch. The same process is performed for the remaining branches, if desired. Press the NEXT button to skip over branches that do not require reserving I/O.
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Factory Defaults
FACTORY DEFAULTS
G3 Series EtherNet/IPTM DLR Technical Manual
SET DEFAULTS YES NO
RESETTING
4) Allows all parameter settings to be set back to default values.
A) Press the SET button to enter the Factory Defaults sub menu.
B) Press the NEXT button to choose Yes or No. C) Press the SET button to confirm.
D) Press the SET button again.
NOTE!
Brightness Flip Display Reserve I/O
Factory Default Settings Medium Normal No Reserve (all Branches)
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Diagnostics
DIAGNOSTICS
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5) Allows the user to refernce Part No., Firmware Rev., and Branch Connections.
` Part
Number
Firmware Rev.
PART NUMBER 240-326
FIRMWARE V. 2.060
A) Press the NEXT button to enter the Diagnostics sub-menu.
The Part Number screen is displayed (reference only).
B) Press the NEXT button to advance to the Firmware revision screen (reference only).
Branch Connections
BRANCH CONNECTIONS
BRANCH 1 NOT POPULATED
BRANCH 2 MODULES 2-3
C) Press the NEXT button to advance to the Branch Connections screen.
D) Press the SET button to enter the Branch Connections sub-menu.
E) Press the NEXT button to advance through the Branches.
Each Branch screen indicates identifys the module numbers that are currently connected to that Branch.
Help
HELP AVENTICS.COM
6) Directs the user to the Aventics website.
A) Press the SET button for website address.
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Error/Event Messages The following are error messages that are displayed when specific faults/events occur during operation:
MISSING MODULE NUMBER XX
Displayed when a Sub-Bus module that had been previously installed becomes absent from the configuration
SUB-BUS SHORT CIRCUIT
Displayed when a Sub-Bus power short circuit condition is detected
Connector Pin Out
5
FEMALE PIN 1 = Shield PIN 2 = V+ PIN 3 = VPIN 4 = CAN_H PIN 5 = CAN_L
NOTE!
· Length of molded or field wired Sub-Bus Branch cables should not exceed the maximum length of 30 meters per Sub-Bus Branch communication link.
· The molded cable assemblies and bulk cable are the only approved cables for the G3 Sub-Bus and Branch Link. Please refer to the G3 Electronics catalog (LT-G3Catalog), for Sub-Bus cable and connectors options. See Technical Document TDG3SBWD1-0EN for proper installation and wiring of field wire-able connectors.
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HUB Integration - Example
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12. I/O Module Wiring Diagrams
12.1 NPN/PNP Definitions
NPN Descriptions
LOAD
·
Sinking
· Switching Negative
· Positive Common
PNP Descriptions
·
Sourcing
· Switching Positive
· Negative Common
LOAD
NPN (Sinking) Input Connection
PNP (Sourcing) Input Connection
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I/O Module Wiring Diagrams Continued PNP (Sourcing) Output Connection
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13. EtherNet/IPTM G3 Web Server
13.1 Integrated Web Page Configuration
The Aventics G3-EtherNet/IPTM node utilizes an integrated web server for user access to configuration parameters and diagnostic features. The "G3 Webpage" can be accessed via any standard web browser program. The following steps describe how to connect to a G3 series Ethernet/IPTM to access the integrated webpage using Windows XP (see page 172 for Windows 7 instructions).
13.2 Connecting to a G3 Series EtherNet/IPTM Node
This section will discuss how to connect a computer to a G3 Series EtherNet/IPTM node. There are multiple ways to complete this task, so only two will be discussed. All computer commands are shown in Windows 7.
1. Connect a 24VDC power supply to the valve manifold. The connector pin-out can be found on the side of the EtherNet/IPTM node or on page 20 of this document. (Note: 24VDC only needs to be applied to the "+24VDC (NODE & INPUTS)" pin to power the node.)
2. Connect an Ethernet cable directly from the manifold to the computer -OR- Connect an Ethernet cable from the manifold to a router, hub, or switch. Connect a second Ethernet cable from the computer to the router, hub, or switch. (Network lights should appear on the router, hub, or switch if the correct cables are used).
3. Turn on the computer. Also, make sure the manifold and the switch have power.
4. To communicate with an EtherNet/IPTM manifold the IP address of your computer must be known. To start this process, left click on the "Start" button.
5. Left click on control panel, then left click view network status and tasks
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6. The "Network and Sharing Center" window will open. Double click on "Change adapter settings".
7. The "Network Connections" window opens. Double click the "Local Area Connection Icon"
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8. Click on "Internet Protocol Version 4 (TCP/IPv4)" the properties window will open
9. Choose the option marked "Use the following IP address" and type in an IP address that has the same first three octets as the address that you will set the manifold to. For the last octet you may choose any number from 0-255, just make sure that it is not the same number as the IP address that the manifold will have. Make sure your subnet mask is set to "255.255.255.0" (this value can be changed, but this value will be used for demonstration purposes).
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10. Left click "OK" in the "Internet Protocol (TCP/IP) Properties" and "Local Area Connection" windows for the changes to take effect on the computer. Close out of any open windows.
11. Open a web browser on the computer and type the IP address of the manifold. Ex. http://192.168.3.120. The Aventics G3 webpage should load after several seconds.
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13.3 EtherNet/IPTM Web Server functionality
This section will discuss the functionality of the built in Ethernet server. Every Aventics EtherNet/IPTM has this feature. Through this server you can configure the node, force I/O, check diagnostics, etc. Each Aventics' webpage will be explained.
Home
To get to the Aventics "Home" page, open a web browser. In the URL line, type in the IP address of the manifold and press "Enter". The Aventics "Home" page will appear. This page shows a picture of the Aventics EtherNet/IPTM manifold. From this page, the user can navigate the entire built-in web server.
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Node Configuration The "Node Configuration" window can be used to control different parameters within the manifold. These parameters include, "IP Address", "Subnet Mask", "Gateway Address", "SMTP Server", "DHCP/BOOTP enabled", "MAC Address", and "COMM Fault/Idle Mode". "DHCP/BOOTP enabled" is controlled by a single check mark box. "COMM Fault/Idle Mode" has two options that can be chosen: "Hold last Output State" and "Turn OFF All Outputs". IP address, Subnet Mask, and DHCP/BOOTP enabled selections can all be configured from this page.
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Node Password Tab The "Password" window allows the user to set a password that will prevent access to test outputs in the G3 diagnostic webpage. The password comes disabled from the factory. To set the initial password, leave the "Enter Current Password" field blank and type in the new password in the "Enter New Password" field.
NOTE!
If the password has been lost. Enter the last 6 digits of the MAC Address in the current password field and then enter the desired password in the new password field.
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Diagnostics Tab The "Diagnostics" window allows the user to monitor different values. These values include, "MAC Address", "Serial Number", "Firmware Revision", and "Valve Diagnostic Table". The "Valve Diagnostic Table" enables the user to check the status of the valve side outputs.
Actual Configuration of modules with part numbers and descriptions including distributed modules
Selects which module details will be shown, more than 1 can be selected simultaneously.
Reports module status:
= OK ! = Attention X = Lost comm.
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Show Details: Communication Module
Relevant node information including firmware revision
Diagnostic word information with bit definitions
Mapping position of "Diagnostic" word.
Show Details: 50x Series Valve Driver Output Module
Diagnostic word information mapping with bit definitions
Valve coil forcing capability. Can be disabled with password
Shows diagnostic status of whether coils are shorted or open.
Show I/O Mapping and sizes
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No user settable parameters
Show Details: 240-205 Show Details: 240-215
Shows input signal status Shows diagnostic status of source power to sensor, "Connector E shorted"
Analog output forcing capability, can be disabled with password Shows input signal status
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Error / Event Log:
Keeps a running count of 50 events. First in First out (FIFO)
G3 Series EtherNet/IPTM DLR Technical Manual
Allow user to clear log
Allows user to add comments
Reboot events are shown in red
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Studio 5000 Configuration
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Download EDS The "Download EDS" tab provides a link to download either the embedded EDS file in the node or the
EDS file available on the Aventics' website http://www.asco.com/g3
Aventics.com The "Aventics.com" tab is a quick link to Aventics' website. The computer must have internet access for this tab to be functional.
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13.4 IP Address Configuration
The IP address of the Aventics G3 EtherNet/IPTM node may be configured via several different methods:
· DHCP/BOOTP · Integrated Web Page Configuration · Graphical display
DHCP / BOOTP The node is shipped from the factory with the DHCP/BOOTP feature enabled. This allows a DHCP server to automatically set the IP address to the node when connected to the network, or a BOOTP server to establish communication to the node and set the IP address. These addressing methods require that the unique MAC ADDRESS of the node is known. The MAC ADDRESS is displayed on the graphical display of the node. It will be different for every node. When DHCP/BOOTP is enabled and a DHCP server is found, the IP address, Subnet mask, and gateway are automatically configured by the DHCP server.
The DHCP/BOOTP setting can be enabled or disabled via the nodes integrated web server or graphical display.
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13.5 User Configurable Device Parameters
The Aventics' G3 Ethernet/IPTM node allows the user to set many user options which define how the manifold behaves in certain instances. The following is a description of these device parameters.
Name IP Address DHCP Boot-P
Web Server
Description
Node address Enables / Disables DHCP/Boot-
P functionality
Web Server Enabled
Display
Web Server
Comm. Format Sets Comm. format of I/O data
Quick Connect
Enables fast connection of the Ethernet IP network
Determines whether to use idle
Output Idle Action
value attribute or hold last
state
Output Fault Action
Determines whether to use idle value attribute or hold last state
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13.6 Communication Fault/Idle Mode Parameter
This parameter is used to describe characteristics or behaviors of output points (bits). The parameter shown below is used to determine what state the outputs will have, during an "Idle" event and a "Fault" event. The Communication Fault/Idle Mode parameter will allow control of all output points on the manifold.
The user, through web page or graphic display settings, can determine how the outputs behave when a communication fault or idle actions occurs. These settings are non-volatile and thus will not change upon loss of power.
The two behavior options are:
1. Hold Last State 2. Turn Off All Outputs
Communication Fault / Idle Mode Sequence The Communication Fault/Idle Mode parameter determines the output state if the device encounters a communication fault and/or idle action. A Communication Fault is defined as an inability for the master node to communicate with a slave node on a network. Idle Mode is a condition when the processor is in program mode.
The process for determining the output state during a Communication Fault/Idle Mode is as follows:
1. The device receives a Communication Fault/Idle Mode event. 2. The device determines what action to take based on the Communication Fault/Idle Mode attribute setting. 3. If the attribute is set to turn off all outputs, all of the outputs will turn off (Factory Default Setting). 4. If the attribute is set to hold last state, all of the outputs will hold their last state.
Communication Fault Received
Turn OFF All Outputs
Outputs De-Energize
Device Checks Communication Fault Attribute
Hold Last State
Outputs Do Not Change State
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14. EtherNet/IPTM Commissioning
14.1 G3 configuration for RSLogix 5000 (Rockwell Generic Ethernet Module)
When commissioning your EtherNet/IPTM network, specific parameters must be entered into the RS Logix 5000 Generic Ethernet Module configuration. These parameters include: "Comm Format", "Assembly Instance", "Input Size", "Output Size", and "Configuration". The "Size" values are determined from the actual physical configuration of the manifold (i.e. how many and which I/O modules are installed on the manifold. The manifold required data size can easily be determined through the RS Logix 5000 Config. tab of the Ethernet IP webpage (see page 138). The size values are a minimum value; higher values can be used if future manifold I/O expansion is required. An example of the Generic Ethernet module configuration box is shown below.
Generic Ethernet Module Parameters Comm. Format
The "Comm Format" determines the format of the data exchanged with the G3 EtherNet/IPTM node. The "Comm Format" parameter "with status"; writes the G3 diagnostic and I/O status and diagnostic data to a separate PLC status table.
Description Comm Format
Data Data DINT Data DINT (with status) Data INT Data INT (with status) Data SINT Data SINT (with status)
Description Double Integer 32 Bit Double Integer 32 Bit with separate status table Integer 16 Bit Integer 16 Bit with separate status table Single Integer 8 Bit Single Integer 8 Bit with separate status table
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Assembly Instance Values The following Assembly Instance parameters must be used with the G3 EtherNet/IPTM DLR module.
Description Input
Output Configuration Status Input Status Output
Assembly Instance Values 101 (Decimal)
150 (Decimal)
1 (Decimal) 110 (Decimal) 193 (Decimal)
Size (depends on data format) Total input value from the physical manifold configuration. This is a minimum value. Larger values may be specified for future expansion purposes. Total output value from the physical manifold configuration. This is a minimum value. Larger values may be specified for future expansion purposes.
0
Total input value of diagnostic input data. This is a minimum value. Larger values may be specified for future expansion purposes.
NA
Generic Ethernet Module (example)
The following example configured as INT-With Status (if diagnostics are enabled in the G3 EtherNet/IPTM node, they are Refer to I/O mapping examples page 162.
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14.2 G3 configuration for RSLogix 5000 (Aventics G3 EDS File)
Download the EDS file for the 240-325 G3 Ethernet DLR module (part no. 240-325) at the link below.
https://www.asco.com/en-us/Pages/fieldbus-technical-document-search.aspx
Extract the files from the folder (EDSG3EDSV18_1.zip). Files
From RS Logix or Studio 5000 run the "EDS Wizard" and install both version 1.04 and 1.08 EDS files.
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Add the Aventics module to the PLC configuration by selecting; Aventics G3 Ethernet/IP
Configure the Aventics G3 Ethernet IP Module parameters including; Name, IP Address and optional description, select "Change"
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Parameters Select Revision "2" Choose data type SINT, INT or DINT Selected data sizes based on actual manifold configuration Select Status Only to create a status table for G3 diagnostic data Save and download the configuration
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15. EtherNet/IPTM Mapping
15.1 I/O Sizes
Manifold
Outputs
Outputs are defined as any valve solenoid coil and/or any discrete output point from any output module. The output size depends upon the physical configuration of the manifold (i.e. module type and how many are used). Please reference the following pages for a detailed explanation for calculating the output size.
Inputs
Inputs are defined as physical input bits from input modules and status bits (i.e. diagnostic word generated by the node, status input bits produced by output drivers and SCP status bits). Thus, the input size will include physical input points, as well as status input bits. Please reference the following pages for a detailed explanation for calculating the input size.
Valve Side
The size for the "valve side" of the manifold consists of an output bit for each valve solenoid coil driver and an input bit for the corresponding diagnostic status input bit. This value for the valve side size is 4 bytes of inputs and 4 bytes of outputs.
Discrete Side
The discrete side of the manifold is defined as all I/O modules connected to the left of the communication node. This includes physically attached modules as well as any distributed sub-bus modules. I/O sizes for the discrete side are automatically configured based on the I/O module type installed. However, the user can affect these sizes manually via settable parameters on the node. The output value consists of physical outputs (i.e. output bit for each output point). The input value consists of physical inputs (i.e. input bit for each input point) and user settable status input bits for corresponding physical outputs and SCP status bits.
Total I/O Size
The overall size of the I/O data for the manifold will consist of the valve size plus the discrete I/O size and all enabled Diagnostic bits. The I/O size can vary greatly, due to the many physical configuration and user settable parameters combinations. The worksheet on page 160 will allow accurate sizing of the I/O data.
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15.2
Step 1
2
3
Manifold and I/O Data Sizing Worksheet
: Choose appropriate value and place the corresponding Input and Output values in the boxes labeled, "Valve Byte Requirements" at the bottom of the page
: Choose up to sixteen modules to be included on the discrete I/O side of the manifold and place sum of the corresponding input bytes and output bytes in the boxes labeled, "Sub-Bus Byte Requirements" at the bottom of the page.
: Total the input bytes and output bytes values from the boxes labeled "Sub-Bus Byte Requirements" and "Valve Byte Requirements" in the boxes labeled "Total Input and Output Bytes for Manifold. This is the total input and output byte values required for the configured manifold.
Valve Side
Step
Valve Side
1
Up to 32 Solenoid Coils
Input Bytes Status Status Enabled Disabled
4
0
Output Bytes 4
Digital Modules
Step
Module No.
240-203/204
240-205/209
240-206/210/379
2
240-207
240-208
240-211
240-241
240-300
Description
16 Inputs 16 Inputs 8 Inputs 16 Outputs 8 Outputs 8 Inputs / 8 Outputs Sub Bus Valve Output High Current 8 Outputs
Input Bytes
Status Status
Enabled Disabled
3
2
3
2
2
1
2
0
1
0
3
1
4
0
1
0
Output Bytes
0 0 0 2 1 1 4 1
Analog Modules
Step
Module No.
2
240-212/214 240-213/215/307
Description
4 Inputs 2 Inputs/ 2 Outputs
Input Bytes
Status Status
Enabled Disabled
10
8
6
4
Output Bytes
0 4
Total Input/Output Size Calculation
Step
Module Position
1st
2nd
3rd
4th
5th
6th
7th
8th
2
9th
10th
11th
12th
13th
14th
15th
16th
1 3
Model Number
Input Bytes
Sub-Bus Byte Requirements:
Optional Diagnostic Word:
2
Valve Byte Requirements:
Total Input and Output Bytes for Manifold
Output Bytes 0
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15.3 Bit Mapping Rules
The bit mapping for a G3 manifold varies with the physical configuration of the manifold. The following is a breakdown of the bit mapping rules associated with the Aventics valve manifold.
Valve Side
1) Solenoid coil outputs are connected to the valve coils using the Z-BoardsTM.
2) The valve solenoid coil output portion of the total output size is fixed at 4 bytes.
3) Each solenoid coil output has an associated status input bit (refer to the section labeled, "Output Short Circuit Protection", on page 26 for functional details). The solenoid coil status input size is fixed at 4 bytes.
4) Solenoid coil output addressing begins at the 1st manifold station nearest the node using "14" coil 1st and then, if applicable, the "12" coil, and continues in ascending order away from the communication node.
5) Each manifold station allocates 1 or 2 output bits. This is dependent on the Z-BoardTM type installed. A single Z-BoardTM allocates 1 output bit. A double Z-BoardTM allocates 2 output bits.
6) Z-BoardsTM can be used in any arrangement (all singles, all doubles, or any combination) as long as output group No.1 and output group No. 2 bits do not overlap (i.e. combinations of Z-BoardsTM could exist where the physical configuration of the manifold could exceed the output capacity.
NOTE!
· Single solenoid valves can be used with double Z-BoardsTM. However, one of the two available outputs will remain unused.
Discrete I/O Side
Outputs
1) The Sub-Bus output byte size portion is self-configuring in byte increments, after an output module is installed on the Sub-Bus and power is applied.
2) Outputs are mapped consecutively by module. The output bits from the 1st module will be mapped directly after the bits from the valve coils. The output bits from the second module will be mapped directly after the output bits from the 1st module and so on.
Inputs
1) The Sub-Bus input byte size portion is self-configuring in byte increments, after an input module is plugged into back plane and power is applied.
2) Inputs are mapped consecutively by module. The input bits from the 1st module will be mapped directly after the status bits from the valve side. The input bits from the second module will be mapped directly after the input bits from the 1st module and so on.
3) All of the modules have associated internal status bits, which will affect the total value of input bytes..
4) When a module has discrete and status inputs, the status bits are mapped after the discrete input bits.
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I/O Mapping Examples
Assumed Settings
15.4 Example No. 1 (501 Valves with 60 coils)
- Double Z-BoardsTM used with all valves - I/O Modules and mapping schemes are identified
by their corresponding color.
Manifold I/O Configuration
Pos. No.
Module Type
In Out Diag
Part No. Bytes
Diagnostic Word 0 0
2
Local Valve Size: 0 8
8
Total: 0 8
10
How to Order
Qty 1 6 1
Part Number 8501AV37100VA00 R501A2B40MA00F1 K501AMM42MA0010
G3ED100R0E44 ASSEMBLED
Valve Coil Number
When the 12 End Solenoid is
energized, the 2 port is pressurized
When the 14 End Solenoid is
energized, the 4 port is pressurized
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I/O Table mapping example This example uses the RS Logix 5000 generic driver selection Data - "SINT - with status". The diagnostic and status data are written to a separate "status" table.
Example No. 1 Table Data "SINT with status"
BYTE 0 1 2 3 4 5 6 7
Bit 7
Valve Coil No. 7
Valve Coil No. 15
Valve Coil No. 23
Valve Coil No. 31
Valve Coil No. 39
Valve Coil No. 47
Valve Coil No. 55
Allocated and Reserved
Bit 6
Valve Coil No. 6
Valve Coil No. 14
Valve Coil No. 22
Valve Coil No. 30
Valve Coil No. 38
Valve Coil No. 46
Valve Coil No. 54
Allocated and Reserved
Bit 5
Valve Coil No. 5
Valve Coil No. 13
Valve Coil No. 21
Valve Coil No. 29
Valve Coil No. 37
Valve Coil No. 45
Valve Coil No. 53
Allocated and Reserved
Output Table
Bit 4
Valve Coil No. 4
Valve Coil No. 12
Valve Coil No. 20
Valve Coil No. 28
Valve Coil No. 36
Valve Coil No. 44
Valve Coil No. 52
Allocated and Reserved
Bit 3
Valve Coil No. 3
Valve Coil No. 11
Valve Coil No. 19
Valve Coil No. 27
Valve Coil No. 35
Valve Coil No. 43
Valve Coil No. 51
Valve Coil No. 59
Bit 2
Valve Coil No. 2
Valve Coil No. 10
Valve Coil No. 18
Valve Coil No. 26
Valve Coil No. 34
Valve Coil No. 42
Valve Coil No. 50
Valve Coil No. 58
Bit 1
Valve Coil No. 1
Valve Coil No. 9
Valve Coil No. 17
Valve Coil No. 25
Valve Coil No. 33
Valve Coil No. 41
Valve Coil No. 49
Valve Coil No. 57
Bit 0
Valve Coil No. 0
Valve Coil No. 8
Valve Coil No. 16
Valve Coil No. 24
Valve Coil No. 32
Valve Coil No. 40
Valve Coil No. 48
Valve Coil No. 56
BYTE 0
1
2 3 4
5 6 7 8 9
Bit 7
Comm. Module Diagnostic Bit
Sub-bus Diagnostic Bit
Coil No. 7 Status
Coil No. 15 Status
Coil No. 23 Status
Coil No. 31 Status
Coil No. 39 Status
Coil No. 47 Status
Coil No. 55 Status
Allocated and Reserved
Bit 6
Comm. Module Diagnostic Bit
Sub-bus Diagnostic Bit
Coil No. 6 Status
Coil No. 14 Status
Coil No. 22 Status
Coil No. 30 Status
Coil No. 38 Status
Coil No. 46 Status
Coil No. 54 Status
Allocated and Reserved
Bit 5
Comm. Module Diagnostic Bit
Sub-bus Diagnostic Bit
Coil No. 5 Status
Coil No. 13 Status
Coil No. 21 Status
Coil No. 29 Status
Coil No. 37 Status
Coil No. 45 Status
Coil No. 53 Status
Allocated and Reserved
Status Table
Bit 4
Bit 3
Comm. Module Diagnostic Bit
Comm. Module Diagnostic Bit
Sub-bus Diagnostic Bit
Sub-bus Diagnostic Bit
Coil No. 4 Status
Coil No. 12 Status
Coil No. 20 Status
Coil No. 28 Status
Coil No. 36 Status
Coil No. 44 Status
Coil No. 52 Status
Allocated and Reserved
Coil No. 3 Status
Coil No. 11 Status
Coil No. 19 Status
Coil No. 27 Status
Coil No. 35 Status
Coil No. 43 Status
Coil No. 51 Status
Coil No. 59 Status
Bit 2
Comm. Module Diagnostic Bit
Sub-bus Diagnostic Bit
Coil No. 2 Status
Coil No. 10 Status
Coil No. 18 Status
Coil No. 26 Status
Coil No. 34 Status
Coil No. 42 Status
Coil No. 50 Status
Coil No. 58 Status
Bit 1
Comm. Module Diagnostic Bit
Sub-bus Diagnostic Bit
Coil No. 1 Status
Coil No. 9 Status
Coil No. 17 Status
Coil No. 25 Status
Coil No. 33 Status
Coil No. 41 Status
Coil No. 49 Status
Coil No. 57 Status
Bit 0
Comm. Module Diagnostic Bit
Sub-bus Diagnostic Bit
Coil No. 0 Status
Coil No. 8 Status
Coil No. 16 Status
Coil No. 24 Status
Coil No. 32 Status
Coil No. 40 Status
Coil No. 48 Status
Coil No. 56 Status
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Assumed Settings 15.5 Example No. 2
- Double Z-BoardsTM used with all valves - I/O Modules and mapping schemes are
identified by their corresponding color. - I/O Status bits are enabled - Diagnostic Word is enabled
Manifold I/O Configuration
Pos. No.
Module Type
In Out Diag
Part No. Bytes
Diagnostic Word 0 0
2
Local Valve Size: 0 4
4
Total: 0 4
6
How to Order
Qty 1 8 4 1
Part Number 8503AV3H300VA00 R503A1B40MA00F1 8503AMM22MA0010
G3ED100R0E43 ASSEMBLED
Valve Coil Number
1
0
3
2
5
4
7
6
9
8
11
10
13
12
15
14
When the 12 End Solenoid is
energized, the 2 port is pressurized
When the 14 End Solenoid is
energized, the 4 port is pressurized
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Example No. 2 Table Data "SINT with status"
BYTE 0 1 2 3
Bit 7
Valve Coil No. 7
Allocated and Reserved
Allocated and Reserved
Allocated and Reserved
Bit 6
Valve Coil No. 6
Allocated and Reserved
Allocated and Reserved
Allocated and Reserved
Bit 5
Valve Coil No. 5
Allocated and Reserved
Allocated and Reserved
Allocated and Reserved
Output Table Bit 4
Bit 3
Valve Coil No. 4
Valve Coil No. 3
Allocated and Reserved
Valve Coil No. 11
Allocated and Reserved
Allocated and Reserved
Allocated and Reserved
Allocated and Reserved
Bit 2
Valve Coil No. 2
Valve Coil No. 10
Allocated and Reserved
Allocated and Reserved
Bit 1
Valve Coil No. 1
Valve Coil No. 9
Allocated and Reserved
Allocated and Reserved
Bit 0
Valve Coil No. 0
Valve Coil No. 8
Allocated and Reserved
Allocated and Reserved
BYTE 0
1 2 3 4 5
Bit 7
Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 7 Status Coil No. 15 Status Coil No. 23 Status Coil No. 31 Status
Bit 6
Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 6 Status Coil No. 14 Status Coil No. 22 Status Coil No. 30 Status
Bit 5
Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 5 Status Coil No. 13 Status Coil No. 21 Status Coil No. 29 Status
Status Table
Bit 4
Bit 3
Comm.
Comm.
Module
Module
Diagnostic Bit Diagnostic Bit
Sub-bus
Sub-bus
Diagnostic Bit Diagnostic Bit
Coil No. 4
Coil No. 3
Status
Status
Coil No. 12
Coil No. 11
Status
Status
Coil No. 20
Coil No. 19
Status
Status
Coil No. 28
Coil No. 27
Status
Status
Bit 2
Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 2 Status Coil No. 10 Status Coil No. 18 Status Coil No. 26 Status
Bit 1
Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 1 Status Coil No. 9 Status Coil No. 17 Status Coil No. 25 Status
Bit 0
Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 0 Status Coil No. 8 Status Coil No. 16 Status Coil No. 24 Status
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Assumed Settings
15.6 Example No. 3
- Double Z-BoardsTM used with all valves - I/O Modules and mapping schemes are identified by
their corresponding color. - I/O Status bits are enabled - Diagnostic Word is enabled
Manifold I/O Configuration
Pos No.
Module Type
Part No.
In Out Diag
Bytes
1
16I PNP
240-205 2 0
1
2
4AI Analog
240-212 8 0
2
3
16I PNP
240-203 2 0
1
Diagnostic Word 0 0
2
Local Valves: 0 4
4
Total: 12 4
10
How to Order
Qty 1 8 4 1 1 1 1
Part Number 8503AV3H300VA00 R503A1B40MA00F1 8503AMM22MA0010
G3ED103R0E44 240-205 240-212 240-203
ASSEMBLED
Valve Coil Number
1
0
3
2
5
4
7
6
9
8
11
10
13
12
15
14
When the 12 End
Solenoid is energized, the 2
port is pressurized
When the 14 End
Solenoid is energized, the
4 port is pressurized
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Example No. 3 Table Data -"SINT with Status"
BYTE 0
1
2
3
BYTE 0
1
2
3
4
5
6
7
8
9
10
11
BYTE 0
(Optional) 1
(Optional) 2
(Optional) 3
(Optional) 4
(Optional) 5
(Optional) 6
(Optional) 7
(Optional) 8
(Optional) 9
(Optional)
Bit 7 Valve Coil
No. 7 Allocated and
Reserved Allocated and
Reserved Allocated and
Reserved
Bit 6 Valve Coil
No. 6 Allocated and
Reserved Allocated and
Reserved Allocated and
Reserved
Bit 5 Valve Coil
No. 5 Allocated and
Reserved Allocated and
Reserved Allocated and
Reserved
Output Table Bit 4
Valve Coil No. 4
Allocated and Reserved
Allocated and Reserved
Allocated and Reserved
Bit 3 Valve Coil
No. 3 Valve Coil
No. 11 Allocated and
Reserved Allocated and
Reserved
Bit 2 Valve Coil
No. 2 Valve Coil
No. 10 Allocated and
Reserved Allocated and
Reserved
Bit 7 Discrete Input
No. 7 Discrete Input
No. 15 Analog Input No. 1 Analog Input No. 1 (MSB) Analog Input No. 2 Analog Input No. 2 (MSB) Analog Input No. 3 Analog Input No. 3 (MSB) Analog Input No. 4 Analog Input No.4 (MSB) Discrete Input No. 7 Discrete Input No. 15
Bit 6 Discrete Input
No. 6 Discrete Input
No. 14 Analog Input No. 1 Analog Input No. 1 Analog Input No. 2 Analog Input No. 2 Analog Input No. 3 Analog Input No. 3 Analog Input No. 4 Analog Input No. 4 Discrete Input No. 6 Discrete Input No. 14
Bit 5 Discrete Input
No. 5 Discrete Input
No. 13 Analog Input No. 1 Analog Input No. 1 Analog Input No. 2 Analog Input No. 2 Analog Input No. 3 Analog Input No. 3 Analog Input No. 4 Analog Input No. 4 Discrete Input No. 5 Discrete Input No. 13
Input Table Bit 4
Discrete Input No. 4
Discrete Input No. 12 Analog
Input No. 1 Analog
Input No. 1 Analog
Input No. 2 Analog
Input No. 2 Analog
Input No. 3 Analog
Input No. 3 Analog
Input No. 4 Analog
Input No. 4 Discrete Input
No. 4 Discrete Input
No. 12
Bit 3 Discrete Input
No. 3 Discrete Input
No. 11 Analog Input No. 1 Analog Input No. 1 Analog Input No. 2 Analog Input No. 2 Analog Input No. 3 Analog Input No. 3 Analog Input No. 4 Analog Input No. 4 Discrete Input No. 3 Discrete Input No. 11
Bit 2 Discrete Input No. 2 Discrete Input No. 10 Analog Input No. 1 Analog Input No. 1 Analog Input No. 2 Analog Input No. 2 Analog Input No. 3 Analog Input No. 3 Analog Input No. 4 Analog Input No. 4 Discrete Input No. 2 Discrete Input No. 10
Bit 1 Valve Coil
No. 1 Valve Coil
No. 9 Allocated and
Reserved Allocated and
Reserved
Bit 0 Valve Coil
No. 0 Valve Coil
No. 8 Allocated and
Reserved Allocated and
Reserved
Bit 1 Discrete Input
No. 1 Discrete Input
No. 9 Analog Input No. 1 Analog Input No. 1 Analog Input No. 2 Analog Input No. 2 Analog Input No. 3 Analog Input No. 3 Analog Input No. 4 Analog Input No. 4 Discrete Input No. 1 Discrete Input No. 9
Bit 0 Discrete Input No. 0 Discrete Input No. 8 Analog Input No. 1 (LSB) Analog Input No. 1 Analog Input No. 2 (LSB) Analog Input No. 2 Analog Input No. 3 (LSB) Analog Input No. 3 Analog Input No. 4 (LSB) Analog Input No. 4 Discrete Input No. 0 Discrete Input No. 8
Bit 7 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 7 Status Coil No. 15 Status Coil No. 23 Status Coil No. 31 Status Allocated and Reserved
High Alarm for Conn. D
Power Status for Conn. H Power Status for Conn. H
Bit 6 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 6 Status Coil No. 14 Status Coil No. 22 Status Coil No. 30 Status Allocated and Reserved
Low Alarm for Conn. D
Power Status for Conn. G Power Status for Conn. G
Bit 5 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 5 Status Coil No. 13 Status Coil No. 21 Status Coil No. 29 Status Allocated and Reserved
High Alarm for Conn. C
Power Status for Conn. F Power Status for Conn. F
Status Table Bit 4
Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 4 Status Coil No. 12 Status Coil No. 20 Status Coil No. 28 Status Allocated and Reserved
Bit 3 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 3 Status Coil No. 11 Status Coil No. 19 Status Coil No. 27 Status Power Status for Conn. D
Low Alarm for Conn. C
Power Status for Conn. E Power Status for Conn. E
High Alarm for Conn. B
Power Status for Conn. D Power Status for Conn. D
Bit 2 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 2 Status Coil No. 10 Status Coil No. 18 Status Coil No. 26 Status Power Status for Conn. C
Low Alarm for Conn. B
Power Status for Conn. C Power Status for Conn. C
Bit 1 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 1 Status Coil No. 9 Status Coil No. 17 Status Coil No. 25 Status Power Status for Conn. B
High Alarm for Conn. A
Power Status for Conn. B Power Status for Conn. B
Bit 0 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 0 Status Coil No. 8 Status Coil No. 16 Status Coil No. 24 Status
Power Status for Conn. A
Low Alarm for Conn. A
Power Status for Conn. A Power Status for Conn. A
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Assumed Settings
15.7 Example No. 4
- Double Z-BoardsTM used with all valves - I/O Modules and mapping schemes are identified by
their corresponding color
Manifold I/O Configuration
Pos No.
Module Type
Part No.
In Out Diag
Bytes
1
16I PNP
240-205 2 0
1
2
4I Analog
240-212 8 0
2
3
16I PNP
240-205 2 0
1
4
16I PNP
240-205 2 0
1
Diagnostic Word 0 0
2
Local Valves: 0 4
4
Total: 14 4
11
How to Order
Qty 1 8 4 1 1 1
Part Number K503AV3H300VA00 R503A1B40MA00F1 8503AMM22MA0010
G3ED102D0E44 240-205 240-212
ASSEMBLED
1
G3DS302R0STD
1
240-205
1
240-205
ASSEMBLED
Valve Coil Number
1
0
3
2
5
4
7
6
9
8
11
10
13
12
15
14
When the 12 End
Solenoid is energized, the 2
port is pressurized
When the 14 End
Solenoid is energized, the
4 port is pressurized
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Example No. 4 Table Data "SINT with Status"
BYTE 0
1
2
3
BYTE 0
1
2
3
4
5
6
7
8
9
10
11
12
13
BYTE 0
(Optional) 1
(Optional) 2
(Optional) 3
(Optional) 4
(Optional) 5
(Optional) 8
(Optional) 7
(Optional) 8
(Optional) 9
(Optional) 10
(Optional)
Bit 7 Valve Coil
No. 7 Allocated and
Reserved Allocated and
Reserved Allocated and
Reserved
Bit 6 Valve Coil
No. 6 Allocated and
Reserved Allocated and
Reserved Allocated and
Reserved
Bit 5 Valve Coil
No. 5 Allocated and
Reserved Allocated and
Reserved Allocated and
Reserved
Output Table Bit 4
Valve Coil No. 4
Allocated and Reserved
Allocated and Reserved
Allocated and Reserved
Bit 3 Valve Coil
No. 3 Valve Coil
No. 11 Allocated and
Reserved Allocated and
Reserved
Bit 7 Discrete Input
No. 7 Discrete Input
No. 15 Analog Input No. 1 Analog Input No. 1 (MSB) Analog Input No. 2 Analog Input No. 2 (MSB) Analog Input No. 3 Analog Input No. 3 (MSB) Analog Input No. 4 Analog Input No.4 (MSB) Discrete Input No. 7 Discrete Input No. 15 Discrete Input No. 7 Discrete Input No. 15
Bit 6 Discrete Input
No. 6 Discrete Input
No. 14 Analog Input No. 1 Analog Input No. 1 Analog Input No. 2 Analog Input No. 2 Analog Input No. 3 Analog Input No. 3 Analog Input No. 4 Analog Input No. 4 Discrete Input No. 6 Discrete Input No. 14 Discrete Input No. 6 Discrete Input No. 14
Bit 5 Discrete Input
No. 5 Discrete Input
No. 13 Analog Input No. 1 Analog Input No. 1 Analog Input No. 2 Analog Input No. 2 Analog Input No. 3 Analog Input No. 3 Analog Input No. 4 Analog Input No. 4 Discrete Input No. 5 Discrete Input No. 13 Discrete Input No. 5 Discrete Input No. 13
Input Table Bit 4 Discrete Input No. 4 Discrete Input No. 12 Analog Input No. 1 Analog Input No. 1 Analog Input No. 2 Analog Input No. 2 Analog Input No. 3 Analog Input No. 3 Analog Input No. 4 Analog Input No. 4 Discrete Input No. 4 Discrete Input No. 12 Discrete Input No. 4 Discrete Input No. 12
Bit 3 Discrete Input
No. 3 Discrete Input
No. 11 Analog Input No. 1 Analog Input No. 1 Analog Input No. 2 Analog Input No. 2 Analog Input No. 3 Analog Input No. 3 Analog Input No. 4 Analog Input No. 4 Discrete Input No. 3 Discrete Input No. 11 Discrete Input No. 3 Discrete Input No. 11
Bit 7 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 7 Status Coil No. 15 Status Coil No. 23 Status Coil No. 31 Status Power Status for Conn. H Allocated and Reserved High Alarm for Conn. D Power Status for Conn. H Power Status for Conn. H
Bit 6 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 6 Status Coil No. 14 Status Coil No. 22 Status Coil No. 30 Status Power Status for Conn. G Allocated and Reserved Low Alarm for Conn. D Power Status for Conn. G Power Status for Conn. G
Bit 5 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 5 Status Coil No. 13 Status Coil No. 21 Status Coil No. 29 Status Power Status for Conn. F Allocated and Reserved High Alarm for Conn. C Power Status for Conn. F Power Status for Conn. F
Status Table Bit 4
Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 4 Status Coil No. 12 Status Coil No. 20 Status Coil No. 28 Status Power Status for Conn. E Allocated and Reserved Low Alarm for Conn. C Power Status for Conn. E Power Status for Conn. E
Bit 3 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 3 Status Coil No. 11 Status Coil No. 19 Status Coil No. 27 Status Power Status for Conn. D Power Status for Conn. D High Alarm for Conn. B Power Status for Conn. D Power Status for Conn. D
Bit 2 Valve Coil
No. 2 Valve Coil
No. 10 Allocated and
Reserved Allocated and
Reserved
Bit 1 Valve Coil
No. 1 Valve Coil
No. 9 Allocated and
Reserved Allocated and
Reserved
Bit 0 Valve Coil
No. 0 Valve Coil
No. 8 Allocated and
Reserved Allocated and
Reserved
Bit 2 Discrete Input
No. 2 Discrete Input
No. 10 Analog Input No. 1 Analog Input No. 1 Analog Input No. 2 Analog Input No. 2 Analog Input No. 3 Analog Input No. 3 Analog Input No. 4 Analog Input No. 4 Discrete Input No. 2 Discrete Input No. 10 Discrete Input No. 2 Discrete Input No. 10
Bit 1 Discrete Input
No. 1 Discrete Input
No. 9 Analog Input No. 1 Analog Input No. 1 Analog Input No. 2 Analog Input No. 2 Analog Input No. 3 Analog Input No. 3 Analog Input No. 4 Analog Input No. 4 Discrete Input No. 1 Discrete Input No. 9 Discrete Input No. 1 Discrete Input No. 9
Bit 0 Discrete Input
No. 0 Discrete Input
No. 8 Analog Input No. 1 (LSB)
Analog Input No. 1 Analog Input No. 2 (LSB)
Analog Input No. 2 Analog Input No. 3 (LSB)
Analog Input No. 3 Analog Input No. 4 (LSB)
Analog Input No. 4 Discrete Input
No. 0 Discrete Input
No. 8 Discrete Input
No. 0 Discrete Input
No. 8
Bit 2 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 2 Status Coil No. 10 Status Coil No. 18 Status Coil No. 26 Status Power Status for Conn. C Power Status for Conn. C Low Alarm for Conn. B Power Status for Conn. C Power Status for Conn. C
Bit 1 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 1 Status Coil No. 9 Status Coil No. 17 Status Coil No. 25 Status Power Status for Conn. B Power Status for Conn. B High Alarm for Conn. A Power Status for Conn. B Power Status for Conn. B
Bit 0 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 0 Status Coil No. 8 Status Coil No. 16 Status Coil No. 24 Status Power Status for Conn. A Power Status for Conn. A Low Alarm for Conn. A Power Status for Conn. A Power Status for Conn. A
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Assumed Settings 15.8 Example No. 5
- Double Z-BoardsTM used with all valves - I/O Modules and mapping schemes are identified by
their corresponding color. - I/O Status bits are enabled - Diagnostic Word is enabled
Manifold I/O Configuration
Pos No.
Module Type
Part No.
In Out Diag
Bytes
1
16I PNP
240-205 2 0
1
2
4I Analog
240-212 8 0
2
Diagnostic Word 0 0
2
Local Valves 0 4
4
Sub-Bus Valves 0 4
4
Total: 10 8
13
How to Order
Qty 1 8 4 1 1 1
Part Number 8503AV3H300VA00 R503A1B40MA00F1 8503AMM22MA0010
G3ED102D0E44 240-205 240-212
ASSEMBLED
1
8503AV3H300VA00
8
R503A1B40MA00F1
4
8503AMM22MA0010
1
G3DS201R0STD
ASSEMBLED
1
0
3
2
5
4
7
6
9
8
11
10
13
12
15
14
When the 12 End
Solenoid is energized, the 2
port is pressurized
When the 14 End
Solenoid is energized, the
4 port is pressurized
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Example No. 5 Table Data "SINT with status"
BYTE 0 1 2 3 4 5 6
(Optional) 7
(Optional)
BYTE 6 7 9 10 11 12 13 14 15 16
BYTE 0
1 2 3 4 5 6 7 8 9 10 11 (Optional) 12 (Optional)
Bit 7 Valve Coil
No. 7 Allocated and
Reserved Allocated and
Reserved Allocated and
Reserved Valve Coil
No. 7 Allocated and
Reserved Allocated and
Reserved Allocated and
Reserved
Bit 6 Valve Coil
No. 6 Allocated and
Reserved Allocated and
Reserved Allocated and
Reserved Valve Coil
No. 6 Allocated and
Reserved Allocated and
Reserved Allocated and
Reserved
Bit 5 Valve Coil
No. 5 Allocated and
Reserved Allocated and
Reserved Allocated and
Reserved Valve Coil
No. 5 Allocated and
Reserved Allocated and
Reserved Allocated and
Reserved
Output Table Bit 4
Valve Coil No. 4
Allocated and Reserved
Allocated and Reserved
Allocated and Reserved Valve Coil No. 4
Allocated and Reserved
Allocated and Reserved
Allocated and Reserved
Bit 3 Valve Coil
No. 3 Valve Coil
No. 11 Allocated and
Reserved Allocated and
Reserved Valve Coil
No. 3 Valve Coil
No. 11 Allocated and
Reserved Allocated and
Reserved
Bit 7 Discrete Input
No. 7 Discrete Input
No. 15 Analog Input No. 1 Analog Input No. 1 (MSB) Analog Input No. 2 Analog Input No. 2 (MSB) Analog Input No. 3 Analog Input No. 3 (MSB) Analog Input No. 4 Analog Input No.4 (MSB)
Bit 6 Discrete Input
No. 6 Discrete Input
No. 14 Analog Input No. 1 Analog Input No. 1 Analog Input No. 2 Analog Input No. 2 Analog Input No. 3 Analog Input No. 3 Analog Input No. 4 Analog Input No. 4
Bit 5 Discrete Input
No. 5 Discrete Input
No. 13 Analog Input No. 1 Analog Input No. 1 Analog Input No. 2 Analog Input No. 2 Analog Input No. 3 Analog Input No. 3 Analog Input No. 4 Analog Input No. 4
Input Table Bit 4
Discrete Input No. 4
Discrete Input No. 12 Analog
Input No. 1 Analog
Input No. 1 Analog
Input No. 2 Analog
Input No. 2 Analog
Input No. 3 Analog
Input No. 3 Analog
Input No. 4 Analog
Input No. 4
Bit 3 Discrete Input
No. 3 Discrete Input
No. 11 Analog Input No. 1 Analog Input No. 1 Analog Input No. 2 Analog Input No. 2 Analog Input No. 3 Analog Input No. 3 Analog Input No. 4 Analog Input No. 4
Bit 7 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 7 Status Coil No. 15 Status Coil No. 23 Status Coil No. 31 Status Power Status for Conn. H Allocated and Reserved High Alarm for Conn. D Coil No. 7 Status Coil No. 15 Status Coil No. 23 Status Coil No. 31 Status
Bit 6 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 6 Status Coil No. 14 Status Coil No. 22 Status Coil No. 30 Status Power Status for Conn. G Allocated and Reserved Low Alarm for Conn. D Coil No. 6 Status Coil No. 14 Status Coil No. 22 Status Coil No. 30 Status
Bit 5 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 5 Status Coil No. 13 Status Coil No. 21 Status Coil No. 29 Status Power Status for Conn. F Allocated and Reserved High Alarm for Conn. C Coil No. 5 Status Coil No. 13 Status Coil No. 21 Status Coil No. 29 Status
Diagnostic Table
Bit 4
Bit 3
Comm.
Comm.
Module
Module
Diagnostic Bit Diagnostic Bit
Sub-bus
Sub-bus
Diagnostic Bit Diagnostic Bit
Coil No. 4
Coil No. 3
Status
Status
Coil No. 12
Coil No. 11
Status
Status
Coil No. 20
Coil No. 19
Status
Status
Coil No. 28
Coil No. 27
Status
Status
Power Status Power Status
for Conn. E
for Conn. D
Allocated and Power Status
Reserved
for Conn. D
Low Alarm for High Alarm for
Conn. C
Conn. B
Coil No. 4
Coil No. 3
Status
Status
Coil No. 12
Coil No. 11
Status
Status
Coil No. 20
Coil No. 19
Status
Status
Coil No. 28
Coil No. 27
Status
Status
Bit 2 Valve Coil
No. 2 Valve Coil
No. 10 Allocated and
Reserved Allocated and
Reserved Valve Coil
No. 2 Valve Coil
No. 10 Allocated and
Reserved Allocated and
Reserved
Bit 1 Valve Coil
No. 1 Valve Coil
No. 9 Allocated and
Reserved Allocated and
Reserved Valve Coil
No. 1 Valve Coil
No. 9 Allocated and
Reserved Allocated and
Reserved
Bit 0 Valve Coil
No. 0 Valve Coil
No. 8 Allocated and
Reserved Allocated and
Reserved Valve Coil
No. 0 Valve Coil
No. 8 Allocated and
Reserved Allocated and
Reserved
Bit 2 Discrete Input
No. 2 Discrete Input
No. 10 Analog Input No. 1 Analog Input No. 1 Analog Input No. 2 Analog Input No. 2 Analog Input No. 3 Analog Input No. 3 Analog Input No. 4 Analog Input No. 4
Bit 1 Discrete Input
No. 1 Discrete Input
No. 9 Analog Input No. 1 Analog Input No. 1 Analog Input No. 2 Analog Input No. 2 Analog Input No. 3 Analog Input No. 3 Analog Input No. 4 Analog Input No. 4
Bit 0 Discrete Input
No. 0 Discrete Input
No. 8 Analog Input No. 1 (LSB)
Analog Input No. 1 Analog Input No. 2 (LSB)
Analog Input No. 2 Analog Input No. 3 (LSB)
Analog Input No. 3 Analog Input No. 4 (LSB)
Analog Input No. 4
Bit 2 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 2 Status Coil No. 10 Status Coil No. 18 Status Coil No. 26 Status Power Status for Conn. C Power Status for Conn. C Low Alarm for Conn. B Coil No. 2 Status Coil No. 10 Status Coil No. 18 Status Coil No. 26 Status
Bit 1 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 1 Status Coil No. 9 Status Coil No. 17 Status Coil No. 25 Status Power Status for Conn. B Power Status for Conn. B High Alarm for Conn. A Coil No. 1 Status Coil No. 9 Status Coil No. 17 Status Coil No. 25 Status
Bit 0 Comm. Module Diagnostic Bit Sub-bus Diagnostic Bit Coil No. 0 Status Coil No. 8 Status Coil No. 16 Status Coil No. 24 Status Power Status for Conn. A Power Status for Conn. A Low Alarm for Conn. A Coil No. 0 Status Coil No. 8 Status Coil No. 16 Status Coil No. 24 Status
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15.9 Diagnostic Word
BYTE
0 (Comm. Status)
1 (Sub-Bus
Status)
Bit 7
Bit 6
Bit 5
Diagnostic Word Format
Bit 4
Bit 3
Reserved Reserved Reserved Reserved
Error Code
Error Code
Error Code
Module Address
Sub-Bus Short Circuit (1 = Error)
Module Address
Bit 2
Sub-Bus Error
(1=Error)
Module Address
Bit 1
Un-Switched Power Status
(1=Error)
Module Address
Bit 0
Switched Power Status
(1=Error)
Module Address
Byte 0 (Communication Status)
Byte 0, Bit 0 Switched Power Status = Bit is high when valve / output power is not present on the comm. module.
Byte 0, Bit 1 Un-switched Power Status = Bit is high when node / input power is below 19VDC
Byte 0, Bit 2 Sub-Bus Error = Bit is high when there is an error on the sub-bus; see "Byte 1" of diagnostic word for description.
Byte 0, Bit 3 Sub-Bus Short Circuit = A short circuit has been detected across the Sub-Bus
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Diagnostic Word Continued
Byte 1 (Sub-Bus Status)
Module Address
Bit 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 X
Bit 3 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 X
Bit 2 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 1 1 X
Bit 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 0 0 X
Bit 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 1 0 1 X
Description No error
Communication Module I/O module No. 1 I/O module No. 2 I/O module No. 3 I/O module No. 4 I/O module No. 5 I/O module No. 6 I/O module No. 7 I/O module No. 8 I/O module No. 9 I/O module No. 10 I/O module No. 11 I/O module No. 12 I/O module No. 13 I/O module No. 14 I/O module No. 15 I/O module No. 16
Communication Valve driver ARM
MCM (Legacy) N/A
Sub-Bus Errors
Error Code 0 1 2 3 4 5 6 7
Bit 7 0 0 0 0 1 1 1 1
Bit 6 0 0 1 1 0 0 1 1
Bit 5 0 1 0 1 0 1 0 1
Error Code 0 = No Errors Error Code 1 = Lost communications between I/O module and communications module Error Code 2 = Valve / Output power is below 19VDC Error Code 3...7 = not defined / reserved
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16. IIOT
16.1 Rest API introduction
REST is a scalable architecture which allows for devices to communicate over Hypertext Transfer Protocol (HTTP) and is easily adopted for IIoT applications to provide communication
REST API Minimum Build Firmware Requirements
Module Communication Module
Part Number 240-325
Firmware Rev 1.01 Build 44223
16.1.1 Rest Trigger Signal Description
Legend Edge: rising falling any
rising / any falling / any
Digital Trigger Signal 16.1.2 Rest G3 Module and Addresses
2
1
Module Number
18
5 1
3
1
6
2
4
2
7
3
8 4
1 3 5 7 9 11 13 15 2 4 6 8 10 12 14 16
Address Number
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16.1.3 Rest API Terms
Term
Description
function mode from to
represents the name
String value that represents the mode which is user by the function. Possible values are: INTERVAL | TRIGGERS | START_TO_PERIOD
Key which holds a further object which describes a digital signal like digital output, digital input or valve switch signal
value
Key which holds a further object which describes an analog signal
period module
address direction trigger samplerate offset id
Number that represents the time period in ms. E.g. an end trigger on a function
Number of IO module starting with 0 next to the G3 fieldbus node or Number of Valve module starting with 1000 next to the G3 fieldbus node
Number of Input or Output on the chosen IO module or Number of trigger of the valve
String value that represents if it's an input or output. E.g. necessary for combined modules. Possible values are: IN | OUT
String value that represents a edge of a digital state change. Possible values are: FALLING | RISING | ANY
Number that represents the sampling rate in ms of an analog signal. E.g. summing up an airflow with a sampling rate of 100ms.
Number that represents the decimal offset of an analog signal. The offset needs to be subtracted from the measured value for all sampled values.
Identificator which is created by the G3 starting at zero
v
Value of a function or value array
sr
Number that represents the configured sampling rate
ns
Number that represents the amount of samples
c
Counter is increment every time where the function computes a result
ts
Timestamp in ms since the last power up of the G3
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16.2 Rest API Examples Function Get value
Description
Read a value from input or output module.
Example / Use case Read out air flow sensor
Get count of state changes
Get time of state change
Get time between two state changes Get summed values (in interval)
Returns the count of state changes of an valve, an digital input or digital output since the last power up of the System. Returns a timestamp of the event relative to the start time of the System in milliseconds.
Returns the time difference between two events in milliseconds.
Sum up an analog input value in the given interval.
Count the number of valve cycles
Detect when the valve has switched
Measurement of shock absorber's damping time or cycle cylinder time Detect Leakages by sum up the air flow sensor value in a interval
Get summed values (between two state changes)
Sum up an analog input value in between two trigger events for the given interval.
Get summed values (start with Sum up an analog input value starting
state change for a period of
with a state change for a period of
time)
time.
Get value difference (in interval)
Returns the difference of an analog input value in the given interval.
Measure how much air where used for a process step
Compare sensor values to detect anomalies
Get the pressure in a defined interval
Get value difference (between two state changes)
Get value difference (between state change for a period of time)
Get min/max/average (in interval)
Get min/max/average (between two state changes)
Get min/max/average (between state change for a period of time)
Returns the difference of an analog input between two digital trigger events.
Returns the difference of an analog input between a digital trigger start event and a time interval in milliseconds. Returns the minimal/maximal/average value of an analog input in the given interval.
Returns the minimal/maximal/average value of an analog input between two digital trigger events.
Returns the minimal/maximal/average value of an analog input between a digital trigger start event and a time interval in milliseconds.
Distance measurement of a cylinder within two events
Distance measurement of a cylinder triggered by a valve switch within a given time interval, as an indicator for wear out. Get the maximum pressure every second
Get minimum air flow between two events
Get average pressure starting on the cylinder movement and stopping after 500ms
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16.3 Rest API Functions
16.3.1 Get Manifold Description
Get manifold type SPM G3
GET http://<G3_IP>/api/v1/ { } G3 SPM Response (HTTP-Status 200, Content-Type: application/json) { name: "EMERSON-G3-ETHERNET-IP" version: "1.0" } name: String that represents the name of the manifold version: String that represents the version of the manifold
Get list of all modules SPM G3
GET http://<G3_IP>/api/v1/modules/ { } G3 SPM Response (HTTP-Status 200, Content-Type: application/json) { ids: [ "240-325", "425186-001", "240-205",
...] } ids: Array of all connected modules (IOs and Valves).
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16.3.2 Get Value
Read Value SPM G3
GET http://<G3_IP>/api/v1/values/ { }
G3 SPM Response (HTTP-Status 200, Content-Type: application/json) { vin: [255, 0, 1, ...], vout: [1, 0, 254, ...], vdiag: [1, 0, 254, ...], ts: 710 }
vin/vout are arrays of values, for valves and digital modules each value in the array is 8 inputs or outputs. For analog modules, each value is analog value for the IO point. vin represents the input signals. vout represents the output signals or valves. vdiag is an array of the diagnostic bytes for all the modules.
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16.3.3 Get Count of State Changes
Configure after startup SPM G3
POST http://<G3_IP>/api/v1/functions/ {
function: "GET_COUNT_OF_STATE_CHANGES", from: {
module: 2, address: 1, direction: "OUT" } }
G3 SPM Response (HTTP-Status 201, Content-Type: application/json) { id: 3 }
Read value SPM G3
GET http://<G3_IP>/api/v1/functions/3 { } G3 SPM Response (HTTP-Status 200, Content-Type: application/json) {
id: 3, v: 456, ts: 843 } v: Number of high states since the last power up
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16.3.4 Get Time of State Changes
Configure after startup SPM G3
POST http://<G3_IP>/api/v1/functions/ {
function: "GET_TIME_OF_STATE_CHANGE", from: {
module: 2, address: 1, direction: "OUT", trigger: "FALLING" } }
G3 SPM Response (HTTP-Status 201, Content-Type: application/json) { id: 3
Read value SPM G3
GET http://<G3_IP>/api/v1/functions/3 { }
G3 SPM Response (HTTP-Status 200, Content-Type: application/json) { id: 3, v: 456, ts: 843 } v: Timestamp of trigger event since the last power up
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16.3.5 Get time between two state changes
Configure after startup SPM G3
POST http://<G3_IP>/api/v1/functions/ {
function: "GET_TIME_BETWEEN_TWO_STATE_CHANGES", from: {
module: 2, address: 1, direction: "OUT", trigger: "FALLING" }, to: { module: 2, address: 2, direction: "IN", trigger: "RISING" } }
G3 SPM
Response (HTTP-Status 201, Content-Type: application/json) {
id: 3 }
Read value SPM G3
GET http://<G3_IP>/api/v1/functions/3 { }
G3 SPM
Response (HTTP-Status 200, Content-Type: application/json) {
id: 3, v: 258, c: 12, ts: 541 } v: Measured time in ms, between the from and to trigger signals
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16.3.6 Get summed values (in interval)
SPM G3 Configure after startup
POST http://<G3_IP>/api/v1/functions/ { function: "GET_SUMMED_VALUES", mode: "INTERVAL", interval: 500, value: { module: 5, address: 1, direction: "IN", samplerate: 100, offset: 0 } }
G3 SPM
Response (HTTP-Status 201, Content-Type: application/json) {
id: 3 }
Read value SPM G3
GET http://<G3_IP>/api/v1/functions/3 { }
G3 SPM
Response (HTTP-Status 200, Content-Type: application/json) {
id: 3, ns: 5, v: 258887, sr: 100, c: 12, ts: 541 }
v: Summed up analog value in the given sample rate and offset, between the beginning and the end of the interval sr: Sample rate in ms that was configured ns: Number of samples
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16.3.7 Get summed values (between two state changes)
Configure after startup SPM G3
POST http://<G3_IP>/api/v1/functions/ { function: "GET_SUMMED_VALUES", mode: "TRIGGERS",
from: { module: 2, address: 1, direction: "OUT",
trigger: "FALLING" },
to: { module: 2,
address: 2, direction: "IN", trigger: "RISING" }, value: {
module: 5, address: 1, direction: "IN", samplerate: 100, offset: 0 } }
G3 SPM
Response (HTTP-Status 201, Content-Type: application/json) { id: 3 }
Read value SPM G3
GET http://<G3_IP>/api/v1/functions/3 { } G3 SPM Response (HTTP-Status 200, Content-Type: application/json) { id: 3, ns: 5, v: 258887, sr: 100, c: 12, ts: 541 }
v: Summed up analog value in the given sample rate and offset, between the from and to trigger signals sr: Sample rate in ms that was configured ns: Number of samples
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16.3.8 Get summed values (start with state change for a period of time)
Configure after startup SPM G3
POST http://<G3_IP>/api/v1/functions/ {
function: "GET_SUMMED_VALUES", mode: "START_TO_PERIOD", from: {
module: 2, address: 1, direction: "OUT", trigger: "FALLING" }, period: 100, value: { module: 5, address: 1, direction: "IN", samplerate: 100, offset: 0 } }
G3 SPM
Response (HTTP-Status 201, Content-Type: application/json) {
id: 3 }
Read value SPM G3
GET http://<G3_IP>/api/v1/functions/3 { }
G3 SPM
Response (HTTP-Status 200, Content-Type: application/json) {
id: 3, ns: 5, v: 258887, sr: 100, c: 12, ts: 541 }
v: Summed up analog value in the given sample rate and offset, between a start trigger for a period of time sr: Sample rate in ms that was configured ns: Number of samples
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16.3.9 Get value difference (in interval)
Configure after startup SPM G3
POST http://<G3_IP>/api/v1/functions/ {
function: "GET_VALUE_DIFFERENCE", mode: "INTERVAL", interval: 500, value: {
module: 5, address: 1, direction: "IN" } }
G3 SPM
Response (HTTP-Status 201, Content-Type: application/json) {
id: 3 }
Read value SPM G3
GET http://<G3_IP>/api/v1/functions/3 { }
G3 SPM
Response (HTTP-Status 200, Content-Type: application/json) {
id: 3, ns: 5, v: -649, c: 12, ts: 541 }
v: Analog value difference, between the beginning and the end of the interval
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16.3.10 Get value difference (between two state changes)
Configure after startup SPM G3
POST http://<G3_IP>/api/v1/functions/ {
function: "GET_VALUE_DIFFERENCE", mode: "TRIGGERS", from: {
module: 2, address: 1, direction: "OUT", trigger: "FALLING" }, to: { module: 2, address: 2, direction: "IN", trigger: "RISING" }, value: { module: 5, address: 1, direction: "IN" } }
G3 SPM Response (HTTP-Status 201, Content-Type: application/json) { id: 3 }
Read value SPM G3
GET http://<G3_IP>/api/v1/functions/3 { }
G3 SPM
Response (HTTP-Status 200, Content-Type: application/json) { id: 3,
ns: 5, v: -649, c: 12, ts: 541 }
v: Analog value difference, between the from and to trigger signals. The calculation is To From.
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16.3.11 Get value difference (between state change for a period of time)
Configure after startup SPM G3
POST http://<G3_IP>/api/v1/functions/ {
function: "GET_VALUE_DIFFERENCE", mode: "START_TO_PERIOD", from: {
module: 2, address: 1, direction: "OUT", trigger: "FALLING" }, period: 100, value: { module: 5, address: 1, direction: "IN" } }
G3 SPM
Response (HTTP-Status 201, Content-Type: application/json) {
id: 3 }
Read value SPM G3
GET http://<G3_IP>/api/v1/functions/3 { }
G3 SPM
Response (HTTP-Status 200, Content-Type: application/json) {
id: 3, ns: 5, v: -649, c: 12, ts: 541 }
v: Analog value difference, between a start trigger for a period of time
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16.3.12 Get minimal value (in interval)
Configure after startup SPM G3
POST http://<G3_IP>/api/v1/functions/ {
function: "GET_MIN_VALUE", mode: "INTERVAL", interval: 500, value: {
module: 5, address: 1, direction: "IN", } }
G3 SPM
Response (HTTP-Status 201, Content-Type: application/json) {
id: 3 }
Read value SPM G3
GET http://<G3_IP>/api/v1/functions/3 { }
G3 SPM
Response (HTTP-Status 200, Content-Type: application/json) {
id: 3, ns: 5, v: 649, c: 12, ts: 541 } v: Minimum analog value, between the beginning and the end of the interval
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16.3.13 Get minimal value (between two state changes)
Configure after startup SPM G3
POST http://<G3_IP>/api/v1/functions/ {
function: "GET_MIN_VALUE", mode: "TRIGGERS", from: {
module: 2, address: 1, direction: "OUT", trigger: "FALLING" }, to: { module: 2, address: 2, direction: "IN", trigger: "RISING" }, value: { module: 5, address: 1, direction: "IN" } } G3 SPM Response (HTTP-Status 201, Content-Type: application/json) { id: 3 }
Read value SPM G3
GET http://<G3_IP>/api/v1/functions/3 { }
G3 SPM
Response (HTTP-Status 200, Content-Type: application/json) {
id: 3, ns: 5, v: 649, c: 12, ts: 541 } v: Minimum analog value, between the from and to trigger signals
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16.3.14 Get minimal value (between state change for a period of time)
Configure after startup SPM G3
POST http://<G3_IP>/api/v1/functions/ {
function: "GET_MIN_VALUE", mode: "START_TO_PERIOD", from: {
module: 2, address: 1, direction: "OUT", trigger: "FALLING" }, period: 100, value: { module: 5, address: 1, direction: "IN" } }
G3 SPM
Response (HTTP-Status 201, Content-Type: application/json) {
id: 3 }
Read value SPM G3
GET http://<G3_IP>/api/v1/functions/3 { }
G3 SPM
Response (HTTP-Status 200, Content-Type: application/json) {
id: 3, ns: 5, v: 649, c: 12, ts: 541 } v: Minimum analog value, between a start trigger for a period of time
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16.3.15 Get maximal value (in interval)
Configure after startup SPM G3
POST http://<G3_IP>/api/v1/functions/ {
function: "GET_MAX_VALUE", mode: "INTERVAL", interval: 500, value: {
module: 5, address: 1, direction: "IN", } }
G3 SPM
Response (HTTP-Status 201, Content-Type: application/json) {
id: 3 }
Read value SPM G3
GET http://<G3_IP>/api/v1/functions/3 { }
G3 SPM
Response (HTTP-Status 200, Content-Type: application/json) {
id: 3, ns: 5, v: 649, c: 12, ts: 541 } v: Maximum analog value, between the beginning and the end of the interval
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16.3.16 Get maximal value (between two state changes)
Configure after startup SPM G3
POST http://<G3_IP>/api/v1/functions/ {
function: "GET_MAX_VALUE", mode: "TRIGGERS", from: {
module: 2, address: 1, direction: "OUT", trigger: "FALLING" }, to: { module: 2, address: 2, direction: "IN", trigger: "RISING" }, value: { module: 5, address: 1, direction: "IN" } }
G3 SPM
Response (HTTP-Status 201, Content-Type: application/json) {
id: 3 }
Read value SPM G3
GET http://<G3_IP>/api/v1/functions/3 { }
G3 SPM
Response (HTTP-Status 200, Content-Type: application/json) {
id: 3, ns: 5, v: 649, c: 12, ts: 541 } v: Maximum analog value, between the from and to trigger signals
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16.3.17 Get maximal value (between state change for a period of time)
Configure after startup SPM G3
POST http://<G3_IP>/api/v1/functions/ {
function: "GET_MAX_VALUE", mode: "START_TO_PERIOD", from: {
module: 2, address: 1, direction: "OUT", trigger: "FALLING" }, period: 100, value: { module: 5, address: 1, direction: "IN" } }
G3 SPM
Response (HTTP-Status 201, Content-Type: application/json) {
id: 3 }
Read value SPM G3
GET http://<G3_IP>/api/v1/functions/3 { }
G3 SPM
Response (HTTP-Status 200, Content-Type: application/json) {
id: 3, ns: 5, v: 649, c: 12, ts: 541 } v: Maximum analog value, between a start trigger for a period of time
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16.3.18 Get average value (in interval)
Configure after startup SPM G3
POST http://<G3_IP>/api/v1/functions/ {
function: "GET_AVG_VALUE", mode: "INTERVAL", interval: 500, value: {
module: 5, address: 1, direction: "IN", } }
G3 SPM
Response (HTTP-Status 201, Content-Type: application/json) {
id: 3 }
Read value SPM G3
GET http://<G3_IP>/api/v1/functions/3 { }
G3 SPM
Response (HTTP-Status 200, Content-Type: application/json) {
id: 3, ns: 5, v: 649, c: 12, ts: 541 } v: Average analog value, between the beginning and the end of the interval
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16.3.19 Get average value (between two state changes)
Configure after startup SPM G3
POST http://<G3_IP>/api/v1/functions/ {
function: "GET_AVG_VALUE", mode: "TRIGGERS", from: {
module: 2, address: 1, direction: "OUT", trigger: "FALLING" }, to: { module: 2, address: 2, direction: "IN", trigger: "RISING" }, value: { module: 5, address: 1, direction: "IN" } }
G3 SPM
Response (HTTP-Status 201, Content-Type: application/json) {
id: 3 }
Read value SPM G3
GET http://<G3_IP>/api/v1/functions/3 { }
G3 SPM
Response (HTTP-Status 200, Content-Type: application/json) {
id: 3, ns: 5, v: 649, c: 12, ts: 541 } v: Average analog value, between the from and to trigger signals
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16.3.20 Get average value (between state change for a period of time)
Configure after startup SPM G3
POST http://<G3_IP>/api/v1/functions/ {
function: "GET_AVG_VALUE", mode: "START_TO_PERIOD", from: {
module: 2, address: 1, direction: "OUT", trigger: "FALLING" }, period: 100, value: { module: 5, address: 1, direction: "IN" } }
G3 SPM
Response (HTTP-Status 201, Content-Type: application/json) {
id: 3 }
Read value SPM G3
GET http://<G3_IP>/api/v1/functions/3 { }
G3 SPM
Response (HTTP-Status 200, Content-Type: application/json) {
id: 3, ns: 5, v: 649, c: 12, ts: 541 } v: Average analog value, between a start trigger for a period of time
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16.3.21 Get All Functions
Read values SPM G3
GET http://<G3_IP>/api/v1/functions/ { }
G3 SPM
Response
(HTTP-Status 200, Content-Type: application/json)
{
Results: [
{
id: 3,
ns: 5,
v: 649,
c: 12,
ts: 541
}, ...
]
}
v is Byte Array which contains every configured function result value ordered by id. Every function
result value consists of 4 Bytes result value (INT32) + 1 Byte counter (UINT8). Counter is increment
every time where the function computes a result.
Example:
[251,
154,
-110,
65, ...]
Value Counter Value Counter
Value 1 = 251
Counter 1 = 154
Value 2 = -110
Counter 2 = 65
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16.3.22 Delete function config
Delete one function config SPM G3
DELETE http://<G3_IP>/api/v1/functions/<ID> { }
G3 SPM
Response (HTTP-Status 200, Content-Type: application/json) { } When getting all function results filling the missing IDs up with zeros. Reusing empty IDs will be possible.
Delete all function configs SPM G3
DELETE http://<G3_IP>/api/v1/functions/ { }
G3 SPM
Response (HTTP-Status 200, Content-Type: application/json) { }
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17. Appendix
17.1 System Specifications
Supply Voltage
Current Internal Electronic
Resettable Fuses
Recommended External Fuse
Spike Suppression
Discrete Outputs
Electrical
Valves (2005, 2012, 2035): 24 VDC + 10%, -15% Node and Discrete I/O: 24 VDC ± 10%
Total current on the Auxiliary Power Connector ("Valves and Outputs" and "Node and Inputs" Pins) must not exceed 8 Amps. The Auxiliary Power Connector pins are each internally fused with an electronically resettable fuse. These fuses are set to the maximum current allowable through the G3 electronics.
External fuses should be chosen depending upon manifold configuration. Please refer to power consumption chart on page 25 for additional fuse sizing information.
Output spike suppression is internally provided for both discrete and valve outputs.
Maximum 0.5 Amps per output. All outputs are short circuit protected and have internal spike suppression. Contact factory for higher current requirements.
Valve Solenoid Coil Output Maximum 0.5 Amps per output. All output points are short circuit protected and have
Drivers
internal spike suppression.
Operating Temperature for Electronic Components
23 to 114°F
(-5 to 50°C)
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17.2 Factory Default Settings
FACTORY DEFAULT SETTINGS
Description
Default
IP Address
192.168.3.120
Sub Net Mask
255.255.255.0
DHCP Boot-P
Enabled
Web Server
Enabled
Diagnostic Word
Enabled
I/O Diagnostic Status
Enabled
Comm Fault Fault Action
Off
Brightness
High
Comm. Format
SINT
Params Lock
Unlocked
Config Lock
Unlocked
Quick Connect
Disabled
Compat. Mode
Disabled
Config Mode
32
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17.3 Troubleshooting
Communication Node
Symptom
Possible Cause
The wrong valve solenoid coils are being energized.
Z-BoardTM type mismatch. Single Z-BoardTM present where double Z-BoardTM
expected or vice versa.
Solution
Check that correct Z-BoardTM types are installed. Check that ribbon cable (Output group No. 2) is connected to appropriate valve station. See page 162 for bit mapping rules
Output power not present or Valve outputs do not energize. connected improperly on
Auxiliary Power connector.
Check for 24VDC on the +24 VDC (Valves and Outputs) pin of the MINI Auxiliary Power connector of the Comm. module.
Unable to go to the manifold's Bad cabling, incorrect
web page.
computer settings, etc.
Please see page 138
No Activity/Link LED
No network connection
Verify the type of cable (straight-thru or crossover) that is being used. Also, verify the wiring of the cable.
I/O Modules
Symptom
Possible Cause
Solution
Outputs remain on when communication is lost and/or PLC is in "Program" mode.
Communication Fault
Check the communication fault/idle mode
parameters are set incorrectly. parameter setting to ensure that it is not
See page 153.
set to "Hold Last Output State".
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17.4 Glossary of Terms
The following is a list and description of common terms and symbols used throughout this document:
Term
Address Resolution Protocol (ARP)
Bit
Description
A protocol used to set an IP address using a MAC Address hardware address. This can be done in the command prompt window.
Smallest unit of digital information either a "0" or "1"
Bit Mapping
Bootstrap Protocol (BOOTP)
Broadcast
Chart showing which bit is connected to which physical input or output point. A protocol used to set an IP Address, Subnet Mask, and Gateway using a server. A transmission method that sends packets to multiple unspecified devices.
Byte
8 bits (1/2 word)
Comm. Fault One or more of the I/O connections have timed out.
DLR
Device Level Ring
Discrete I / O The inputs / outputs that are available via the "Discrete I/O" side of manifold.
Dynamic Host Configuration Protocol (DHCP)
A protocol used by a node to obtain an IP Address, Subnet Mask, and Gateway Address from a server.
EDS File
Explicit Messaging
Ground
Electronic Data Sheet. A text file, which contains specific product information, definitions of product capabilities and configurable parameters necessary for operation on an EtherNet/IPTM network.
Messaging that sends data to perform request/response functions.
This term is used to indicate an earth or chassis ground.
I/O
Any combination of inputs and outputs
Idle
A zero (0) length poll message (i.e.: scanner in program mode)
IGMP Snooping
Implicit Messaging
Internet Group Management
Protocol (IGMP)
See Implicit Messaging A function that that can control I/O messaging to another I/O device.
A protocol used to keep local switches informed in a multicast group. Nodes that leave the group will no longer be sent packets of information from switches and routers.
Layer 2 (data link layer
or level)
The data layer that physically refers to the frame format and addressing. A layer 2 address is an Ethernet address.
Layer 3 (network layer or
level)
The data layer that refers to IP and the IP packet format. A layer 3 address is an IP address.
Link
A group of nodes with different MAC addresses. Segments connected by repeaters make a link. Links that are connected by routers make up a network.
MAC Address Media Access Connection Address
Multicast
A transmission where a packet is sent to all possible nodes of a certain subset.
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Glossary of Terms Continued
Term NEMA Network Node Octet ODVA Ping Ping Request Ping Response Requested Packet Interval (RPI) RSNetWorx Segment Simple Network Management Protocol (SNMP) Sinking (NPN)
Sourcing (PNP)
Status Input bit
Subnet System Time to Live
(TTL) Unicast
Word
Z-BoardTM
Description
National Electrical Manufacturers Association
A group of nodes connected by a communication medium through repeaters, router, and gateways.
A device on the network that contains a single MAC Address, which can communicate over a subnet.
8 bits of information. An IP address is made up of four octets.
Open DeviceNet Vendor Association (www.odva.org)
A group of messages sent between a master and a slave that coordinates time.
A request to see if a device has received a message.
Response to a ping request.
The frequency measure of the required transmission of data from the originating device to the target device.
Rockwell Automation's configuration software
Nodes connected to a continuous section of communication media.
A protocol used to monitor EtherNet devices, switches, routers, and networks connected by communication media. Method of connecting electrical circuits in which the zero (0) volt DC side is switched and the common is positive Method of connecting electrical circuits in which the positive side is switched and the common is zero (0) volts DC. A bit in the input table that reports the health of a corresponding output. Indicates short circuit or open coil (load) diagnostics Nodes using the same protocol and shared media access arbitration.
Contains one or more domains.
A method used in best-effort delivery systems to negate endlessly looping packets.
A transmission where a packet is sent to a single node.
2 Bytes (16 bits)
Circuit board installed in the valve manifold which electrically connects the valve solenoid to the electrical /electronic interface. Available in single or double solenoid versions.
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17.5 Technical Support
For technical support, contact your local Aventics distributor. If further information is required, please call Aventics. Technical Support Department at (248) 596-3337.
Issues relating to network setup, PLC programming, sequencing, software related functions, etc. should be handled with the appropriate product vendor.
Information on device files, technical manuals, local distributors, and other Aventics products and support issues can be found on the Aventics web site at www.asco.com
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