Draper 27171 Engine Timing Kit Application Guide

1. Introduction

This guide has been compiled by Draper Tools describing the purpose for which the product has been designed, and contains necessary information to ensure its correct and safe use. By following the information contained in this guide, it will ensure both product and operator safety, together with longer life of the product itself.

1.1 Introduction

User Guide for: Engine Timing Kit

Stock No: 27171

Part No: ETK183

1.2 Revisions

Date first published June 2018.

As user manuals are continually updated, users should make sure that they use the very latest version.

Downloads are available from: http://drapertools.com

1.3 Understanding This Guide's Safety Content

WARNING! – Information that draws attention to the risk of injury or death.

CAUTION! – Information that draws attention to the risk of damage to the product or surroundings.

1.4 Copyright Notice

Copyright © Draper Tools Limited. Permission is granted to reproduce this publication for personal and educational use only. Commercial copying, redistribution, hiring or lending is prohibited. No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Draper Tools Limited. In all cases this copyright notice must remain intact.

3. Guarantee

Draper tools have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship.

Should the tool develop a fault, please return the complete tool to your nearest distributor or contact:

Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.

Telephone Sales Desk: (023) 8049 4333 or:

Product Helpline (023) 8049 4344.

A proof of purchase must be provided.

If upon inspection it is found that the fault occurring is due to defective materials or workmanship, repairs will be carried out free of charge. This guarantee period covering parts/labour is 12 months from the date of purchase except where tools are hired out when the guarantee period is 90 days from the date of purchase. This guarantee does not apply to normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent.

Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will be quoted and made accordingly.

This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised.

Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the guarantee period.

Please note that this guarantee is an additional benefit and does not affect your statutory rights.

4. General Product Information

This product is designed to be used correctly and with care for the purpose for which it is intended. No liability is accepted by Draper Tools Limited for incorrect use or application of any of their products, and Draper Tools Limited cannot be held responsible for any damage to personnel, property or equipment when using this product. Incorrect use will also invalidate any warranty.

The applications database and any instructional information provided has been designed to offer general guidance for a particular product's use and while all attention is given to the accuracy of the data, no project should be attempted without referring first to the manufacturer's technical documentation (workshop or instruction manual) or the use of a recognised authority such as Autodata.

Draper Tools' policy is to continually improve their products and thus they reserve the right to alter specifications and components without prior notice. It is the responsibility of the user to ensure the suitability of the product and information prior to use.

5. Health and Safety Information

General Safety Instructions

Warning: Please read all safety warnings and all details carefully. Failure to follow the warnings may result in serious injury or major component damage.

Important: Draper Tools recommends that this product should not be modified or used for any application other than that for which it was designed.

Save all warnings and instructions for future reference.

1) Personal Safety

• Stay alert, watch what you are doing and use common sense when using this product. Do not use this product while you are tired or under the influence of drugs, alcohol or any medication. A moment of inattention while using this product may result in serious personal injury.
• Use personal protective equipment as necessary.
• Check and remove any part of the product before turning/testing the engine. A part left attached to a rotating part of the engine may result in personal injury or major component damage.
• Carefully clean the tool components after every use.
• Keep the tool components safe and tidy.
• Do not use this product for any purpose other than for which it is designed.

Warning! Some of the packaging materials used may be harmful to children. Do not leave any of these materials in the reach of children. If any of the packaging is to be thrown away, make sure it is disposed of correctly; according to local regulations.

6. Contents

6.1 Parts Drawing and Listing

A diagram shows the components of the engine timing kit, labelled A through E.

7. Application

The 27171 has been developed as an engine timing kit for the vehicles listed below. It comprises of two locking pins for the camshaft and flywheel, but also two flywheel locking plates to lock the engine in a 'timed' position.

Used on the following Vehicles:

• Land Rover Freelander 2 2006 - 2015
• Land Rover Range Rover Evoque 2011 - 2015
• Citroen C5/II/III 2000 - 2009
• Citroen C6 2007 - 2011
• Citroen C8 2002 - 2010
• Citroen C-Crosser 2007 - 2012
• Citroen Relay/Jumper II 2002 - 2006
• Peugeot 508 2011 - 2015 GT HDi
• Peugeot 607 2000 - 2009 HDi
• Peugeot 807 2002 - 2010 Cross-urer HDi
• Peugeot Boxer II 2002 60 2006 eD4
• Peugeot 4007 2007 - 2012 SD4
• Peugeot 406/Coupe 2000 - 2006 TD4
• Peugeot 407 2006 - 2011 TD4e

Engine Codes:

2.2cc

DW12CTED4 (4HL), DW12ATED (4HX), DW12BTED4 (4HP), DW12BTED4 (4HT), DW12BTED4 (4HR), DW12BTED4 (4HS), DW12TED4/L4(4HW), DW12UTED (4HY), 4HX (DW12TED4), 4HP (DW12BTED4), 4HR (DW12BTED4), 4HT (DW12BTED4), 4HL (DW12CTED4), 4HR (DW12BTED4, 4HW(DW12TED4/L4), 4HK (DW12MTED4), 4HN (DW12MTED4), 4HY (DW12UTED), DW12CTED4/224DT, DW12BTED4/224DT, DW12MTED4 (4HK), DW12MTED4 (4HN), DW12ATED (4HZ), 4HS (DW12BTED4)

8. Preparation

The following is for guidance only. Please refer to OEM derived data such as the vehicle manufacturer's own data or Autodata. The use of this product is purely down to the user's discretion and Draper Tools Limited cannot be held responsible for any damage caused what so ever.

[Warning Symbol] [Arrow Symbol] [OEM Data Autodata Book Symbol] [Battery Symbol]

9. Procedure and Application Guide

Depending on manufacture and model, some engine components do change. Please check with Autodata or the manufacturer's data before use.

Component 1: Camshaft Pulley Timing Pin

N.B. This pin is not designed to lock the cam shaft against the torque of undoing the cam shaft fixing. Use an appropriate pulley holding tool if removal of the pulley is required.

Component 2 = Flywheel Locking Tool-(Ford)

Component 2 is used to lock the flywheel against the torque required to loosen the crankshaft pulley fixings. Component C requires the removal of the starter motor.

Component 3 = Flywheel Locking Timing Pin

Component 3 is used to set the crankshaft in its timed position by locking the Flywheel as shown. NOTE: do not torque against component 3, use component 2 or 5.

Component 4 = Centraliser Spring

Component 4 is to centralise the crankshaft cam belt sprocket when refitting it.

Component 5 = Flywheel Lock (Citroen/Peugeot)

Component 5 is used to lock the flywheel while tightening or loosening the crankshaft front pulley (PSA vehicles).

Please note images are for guidance only and subject to change.

10. Explanation of Symbols

10.1 Explanation of Symbols

[Read Guide Symbol] Read the guide.

[Website Symbol] Refer to website.

Contacts

Draper Tools Limited, Hursley Road, Chandler's Ford, Eastleigh, Hampshire. SO53 1YF. U.K.

Helpline: (023) 8049 4344

Sales Desk: (023) 8049 4333

Internet: drapertools.com

E-mail: sales@drapertools.com

General Enquiries: (023) 8026 6355

Service/Warranty Repair Agent: For aftersales servicing or warranty repairs, please contact the Draper Tools Helpline for details of an agent in your local area.

YOUR DRAPER STOCKIST

CMDB0618

©Published by Draper Tools Limited. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.