BE AGRI EASE

WOOD CHIPPER

Model: BE-WC42G

Operations & Parts Manual

For Models: BE-WC42G

PURCHASE DATEMODEL NO.SERIAL NUMBER
DEALER

MANUAL CODE: 000

Table of Contents

To The Customer

This manual contains valuable information about your new wood chipper. It has been carefully prepared to give you helpful suggestions for operating, adjusting and servicing.

Keep this manual in a convenient place for quick and easy reference. Study it carefully; only by proper care and operation can you expect to receive the service and long life designed and built into this machine.

It is the owner's and/or operator's responsibility to:

Safety Precautions

Read and understand the Operator's Manual before operating the machine.

[WARNING] Never operate machine with Shields or Guards removed!

Mounting Instructions and Initial Setup

Note: If the PTO shaft is too long, the chipper and the tractor's transmission may be damaged if the chipper is lifted as the shaft may bottom-out when the chipper reaches the nearest point to the tractor.

To prevent this, follow the instructions below:

  1. Mount the chipper to the tractor's 3-Point hitch.
  2. Lift the chipper until the chipper input shaft and tractor PTO shaft are at the nearest point to each other.
  3. The PTO shaft may be too long and may need to be cut to length during installation.

When shortening shaft:

  1. Cut the same amount off both ends of the PTO shaft.
  2. There should be at least 1/2" of clearance in the PTO shaft when the chipper and the tractor are at their nearest point.
  3. Remove burrs from the shaft before assembling the PTO shaft.

Operating Instructions

Diagram shows two PTO shaft configurations. The top shows two shafts, one extended and one retracted, with dimensions labeled "min 3"" and "MAX.". The bottom shows two shafts with a minimum overlap dimension labeled "min 1/2"" and "MIN." .

[NEVER] Operate the chipper with the hopper in the raised position!

Back tractor to chipper. Connect tractor to chipper using 3-Point hitch and PTO connections. PTO shaft must have at least 4 inches of overlap on the telescoping tube for safe operation.

To engage chipper, start tractor engine and gently engage PTO. Increase engine speed to rated PTO RPM. Operate chipper at rated speed of 540 RPM to 1000 RPM.

Chipping Operation

Chipper accepts various sizes of branches, depending on model. Small branches can be held together and fed through in a bundle. Larger limbs may need to have side branches trimmed to eliminate jamming.

Place butt end of limb in chipper chute first. Feed through at a rate which the power supply can handle.

Knives need periodic sharpening and will lessen capacity and feeding action of the chipper if dull. Refer to service & maintenance for sharpening instructions.

Service and Maintenance

Stopping Instructions (PTO Model)

[WARNING] Make sure machine has come to a complete stop before disconnecting PTO or attempting to adjust or repair chipper. The chipper rotor may continue to rotate even with the engine stopped. Never lift hopper before machine has come to a complete stop.

Sharpening Knives

It is recommended that you sharpen the chipper knives as required. Knives may need sharpening more or less frequently, varying on the type of wood chipped. Knives will need to be set up to the stationary knife after each sharpening. Knives are reversible and can be reversed between sharpening.

To sharpen Knife:

  1. Check to make sure rotor has come to a complete stop and power source is shut off.
  2. Open rotor housing by loosening access cover clamp.
  3. Rotate rotor by hand to access knives. Caution must be used while turning rotor; even slow rotation could cut or sever a hand or fingers.

Diagram shows a schematic of the rotor and knife assembly, indicating components and a 45° angle for sharpening.

Stationary Knife Setup

After sharpening rotor knives, the stationary knife may need to be set up. Loosen knife and set up with rotor knives to 1/32" clearance to the nearest knife. Always check clearance with all knives before tightening and using.

Lubrication Schedule (PTO Model)

  1. Greaseable bearings (2) on rotor shaft (every 20 Hours).
  2. Greaseable bearings (2) on PTO shaft (every 20 Hours).
  3. Lubricate telescoping tubes on PTO shaft for operator ease.

Clearing Plugged Rotor

If too large a material or too much material is fed into the chipper, it could plug the rotor. To clear the rotor, proceed with the following:

[WARNING] Wait for rotor to come to a complete stop! Keep hands clear of blades! Never start tractor with rotor housing open!

  1. Disengage PTO and shut off tractor engine.
  2. Remove rotor access cover belt, lift rotor access cover.
  3. Clean the debris out of the chipping rotor, turn the rotor by hand to be sure it is free.
  4. Replace rotor access cover and tighten rotor access bolt.
  5. Start tractor, engage PTO and resume operation.

Shear Bolt Replacement

PTO models are protected by a shear bolt on the main rotor shaft. If the shear bolt shears, remove the broken shear bolt and install a replacement shear bolt.

For operator safety, never use a harder grade of shear bolt than recommended.

[WARNING] Hopper must be down in operating position with lock nuts tightened to use the chipper! Nuts must be tightly fastened before starting chipper!

Wood Chipper Parts Diagram

The following diagram provides an exploded view of the wood chipper, illustrating the arrangement and relative positions of all components. Each part is assigned a reference number for identification in the Parts List.

Diagram shows an exploded view of the wood chipper with numbered parts.

Wood Chipper Parts - Parts List

REF PART NO DESCRIPTION QTY REF PART NO DESCRIPTION QTY
1110001Base Frame124110024Top Rotor Housing1
2110002Hex Bolt - M12x30425110025Spacer Ring1
3110003Flat Washer - Ø12826110026Hex Bolt - M6x208
4110004Disc Blade Holder127110027Discharge Hood1
5110005Lock Nut M12628110028Inner Hex Bolt - M8x1001
6110006Twig Breaker129110029Deflector1
7110007Hitch Pin230110030Lock Nut - M82
8110008Lynch Pin331110031Hex Bolt - M8x201
9110009Nut - M24232110032Adjusting Brace1
10110010Lock Washer Ø24233110033Star Huddle - M8x301
11110011Upper Lift Pin134110034Hood Latch Assembly1
12110012Flat Washer - Ø102135110035D Pin1
13110013Spring Washer - Ø102136110036Hex Bolt - M14x251
14110014Inner Hex Bolt - M10x201937110037Flat Washer - Ø141
15110015Bearing Holder238110038Reversible Blade4
16110016Flat Washer - Ø16839110039Hex Bolt - M10x203
17110017Spring Washer - Ø12840110040Feed Hopper1
18110018Hex Bolt - M16x40841110041Rubber Flap1
19110019Shield142110042Clamp Plate1
20110020Lock Nut - M61043110043Lock Nut - M103
21110021PTO Shaft144110044Hex Bolt- M12x252
22110022Hex Bolt - M6x16245110045Nut - M102
23110023Shield Connecting Bracket146110046Stationary Blade1

Troubleshooting

Shield

AVOIDABLE DAMAGESPOSSIBLE CAUSESCORRECTIVE ACTIONS
Excessive wear of shield bearings. Insufficient lubrication
Incorrect chain mounting.
Follow lubrication instructions
Mount chain to allow maximum angularity.
Avoid contact of the shields with fixed parts of the machine or tractor.
Replace shield bearings.
Chain moving or failure. Shield interfering with implement.
Incorrect chain mounting.
Avoid contact of the shields with fixed parts of the machine or tractor.
Mount chain to allow maximum angularity.
Replace defective parts.
Guard cone damaged. Guard cone in contact with components on the tractor and/or implement.
Excessive Angularity.
Eliminate interference between guard cones and any part on the tractor and/or implement.
Avoid excessive angle during cornering or when lifting or lowering the implement.
Replace damaged guard cones.
Guard tubes damaged (deformed and split at one side). Guards in contact with components on the tractor and/or implement.
Guard tubes overlap too short or no overlap at all with extended P.T.O. Drive shaft.
Eliminate interference between guard cones and any part on the tractor and/or implement.
Replace damaged tubes.
Adjust guard tubes length with longer tubes.

*Note: Shield bearing must be greased every 8 working hours. For any additional details (capacity, angle, length), please refer to catalogue.

Diagrams illustrate shield components and potential issues like wear, chain movement, guard cone damage, and guard tube damage, showing contact points and angles.

Cross Kit

AVOIDABLE DAMAGESPOSSIBLE CAUSESCORRECTIVE ACTIONS
Cross arms broken. Extreme torque peak or shock load.
Axial Loads too high.
Use appropriate safety device.
Change to a larger P.T.O. size.
Shorten P.T.O. shaft
Replace defective cross bearings.
Bearing caps turning in their cross journal. Overheated bearing caps.
Excessive continuous torque and/or excessive working angle.
Inadequate greasing.
Verify compatibility between shaft and working conditions.
Carefully follow greasing instructions.
Replace defective cross bearings.
Accelerated wear of cross kit. Excessive continuous torque and/or excessive working angle.
Inadequate greasing.
Verify compatibility between shaft and working conditions.
Carefully follow greasing instructions.
Replace defective cross bearing.

*Note: Cross bearing must be greased every 8 working hours.

Diagrams show a cross kit component with broken arms, bearing caps turning, and accelerated wear, illustrating potential failure points.

Telescopic Tube

AVOIDABLE DAMAGESPOSSIBLE CAUSESCORRECTIVE ACTIONS
Telescopic tubes failure or twisting. Extreme torque peak or shock load.
Short tube engagement.
Use appropriate safety device.
Change to larger P.T.O. size
Replace the P.T.O. drive shaft with one having adequate length.
Replace defective tubes.
Accelerated wear of telescopic tubes. Extreme load when sliding.
Short tube engagement.
Inadequate greasing.
Continuous (sand, etc.).
Change to a P.T.O. drive shaft with one having adequate length
Replace the P.T.O. drive shaft with one having adequate length.
Carefully follow greasing instructions.
Replace defective tubes.

*Note: Telescopic tubes must be cleaned and greased every 16 working hours.

Diagrams show telescopic tube components, illustrating failure modes like twisting and accelerated wear due to load, engagement, or contamination.

Yoke

AVOIDABLE DAMAGESPOSSIBLE CAUSESCORRECTIVE ACTIONS
Quick-disconnect pin tight or completely seized. Quick-disconnect pin dirty (insufficient maintenance). Clean, oil and follow service instructions.
Replace quick-disconnect pin.
Quick-disconnect pin damaged (broken or bent).
Quick-disconnect pin damaged in the locking portion.
Quick-disconnect pin defective (forced engagement, incorrect handling).
Excessive shaft length.
Axial loads too high.
Shorten shaft length (cut both telescopic tubes as well as shields and remove burrs).
Replace quick-disconnect pin.
Clean and grease telescopic tubes and replace both tubes, if necessary.
Replace quick-disconnect pin.

*Note: Quick-disconnect pins must be cleaned and greased every 16 working hours.

Diagrams illustrate quick-disconnect pin issues like seizing, damage, and incorrect handling.

AVOIDABLE DAMAGESPOSSIBLE CAUSESCORRECTIVE ACTIONS
Yoke ears deformation. Excessive shaft length.
Axial loads too high.
Excessive working angle and torque.
Shorten shaft length (cut both telescopic tubes as well as shields and remove burrs).
Replace defective yokes.
Clean and grease telescopic tubes and replace both tubes if necessary.
Replace defective yokes.
Verify compatibility between shaft and working conditions
Disengage tractor P.T.O. during cornering or when lifting or lowering the implement.
Replace defective yokes.
Yoke ears distorted. Overload caused by high starting and peak torques. Engage P.T.O. more carefully.
Use appropriate safety device.
Replace defective yokes.
Yoke ears worn or pounded. Excessive working angle. Avoid excessive working angle.
Disengage tractor P.T.O. during cornering.
Replace defective yokes.

Diagrams illustrate yoke issues like ear deformation, distortion, and wear, relating to shaft length, loads, angles, and torque.

Models: BE-WC42G, Wood Chipper, Chipper, BE-WC42G
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