DEWALT DWST08060

20V Max* Corded/Cordless Adjustable Work Light and Storage

Instruction Manual

Model: DWST08060

Contact: 1-800-4-DEWALT | www.DEWALT.com

Diagrams and Labels (Fig. A)

Figure A shows a detailed diagram of the DWST08060 with numbered components:

Battery Charge Indicators (Fig. B & C)

Figure B illustrates battery charge levels:

Figure C provides a key for these indicators.

General Safety Warnings

⚠️ WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

⚠️ WARNING: To reduce the risk of injury, read the instruction manual.

Intended Use

The DWST08060 has been designed for professional lighting applications. DO NOT use under wet conditions or in presence of flammable liquids or gases.

CAUTION: Do not operate in air temperatures over 104°F (40°C) and below 40°F (4.5°C).

DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this appliance. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

Definitions: Safety Alert Symbols and Words

This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage.

IMPORTANT SAFETY INSTRUCTIONS

⚠️ WARNING: Keep clear of magnets. Magnetic hazard can disturb pacemaker operation and result in serious injury or death.

⚠️ WARNING: When using the light, basic precautions should always be followed, including the following:

a) Read all the instructions before using the light.

b) To reduce the risk of injury, close supervision is necessary when a light is used near children.

c) To reduce the risk of electrical shock, do not put light in water or other liquid. Do not place or store light where it can fall or be pulled into a tub or sink.

d) Only use attachments recommended or sold by the manufacturer.

e) Turn the light off when not in use.

f) Do not operate any light after it malfunctions or is dropped or damaged in any manner. Return light to the nearest authorized service facility for examination, repair, or electrical or mechanical adjustment.

g) Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

h) Remove battery pack and unplug extension cord when not in use and before servicing or cleaning.

i) Do not operate any appliance with a damaged cord or plug, or after the light has received a sharp blow, malfunctions or is dropped or damaged in any manner. Return light to the nearest authorized service facility for examination, repair, or electrical or mechanical adjustment.

j) Use only DEWALT chargers and battery packs.

SAVE THESE INSTRUCTIONS

Specific Safety Rules for Lights

⚠️ WARNING: Do not place the light in a position which may cause anyone to intentionally or unintentionally stare into the light. Serious eye injury could result.

⚠️ WARNING: Fire hazard. Do not operate light or charger near flammable liquids or in gaseous or explosive atmospheres. Internal sparks may ignite fumes causing personal injury.

Additional Safety Rules for Work Lights

⚠️ WARNING: To reduce the risk of fire, do not place anything next to or on top of the lens during or after operation of the light.

CAUTION: Do not put any magnets near the ON/ OFF switch. The light could be turned on by a strong magnet near the work light's switch.

❗ Risk of electric shock. Do not expose to rain.

Store indoors.

Do not submerge work light in any liquid.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

General Operation and Safety

Before using work light, read all instructions and cautionary markings on work light, charger and battery.

Store the work light indoors when not in use. Keep out of reach of children.

Make sure extension cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

Use only a proper extension cord that is necessary to operate the work light on AC power (refer to Use of Extension Cords with work light). Use of an improper extension cord could result in risk of fire, electric shock, or electrocution.

A proper extension cord will be marked with the suffix letter "W" and with a tag stating "Suitable for Use with Outdoor Appliances."

Place the work light away from any heat source.

Do not disassemble work light. Take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.

Disconnect the work light from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.

Use type SJW, SJOW, SJTW, SJTOW, SW, SOW, STW and STOW cord when operating the Work light on AC power.

Additional Safety Information

⚠️ WARNING: Never modify the power tool or any part of it. Damage or personal injury could result.

⚠️ WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:

An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is, 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The lower the gauge number, the heavier the cord.

Volts Total Length of Cord in Feet (meters)
25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7)
120 V American Wire Gauge
Ampere Rating More Than Not More Than
0 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12
12 16 16 14 12 Not Recommended

The label on your tool may include the following symbols. The symbols and their definitions are as follows:

Wireless Certifications and Safety Information

This device is either CAN ICES-3(B)/NMB-3(B) or CAN ICES-5(B)/NMB-5(B) compliant.

This device complies with Part 15 of the FCC Rules and Industry Canada License-exempt RSS standard(s). Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: 1) Reorient or relocate the receiving antenna, 2) Increase the separation between the equipment and receiver, 3) Connect the equipment into an outlet on a circuit different from that to which the receiver is connected or 4) Consult the dealer or an experienced radio/TV technician for help.

Changes or modifications to this equipment not expressly approved by the manufacturer could void the user's authority to operate the device.

Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication.

To comply with FCC and Industry Canada RF exposure limits for general population/uncontrolled exposure, the antenna(s) used for this transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be co-located or operated in conjunction with any other antenna or transmitter.

BATTERIES AND CHARGERS

The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below and then follow charging procedures outlined. When ordering replacement battery packs, be sure to include the catalog number and voltage.

READ ALL INSTRUCTIONS

Important Safety Instructions for All Battery Packs

⚠️ WARNING: Read all safety warnings, instructions, and cautionary markings for the battery pack, charger and product. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Storage Recommendations

The best storage place is one that is cool and dry, away from direct sunlight and excess heat or cold. Store the fully charged battery pack out of the charger.

Battery Pack Cleaning Instructions

Dirt and grease may be removed from the exterior of the battery pack using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.

Fuel Gauge Battery Packs (Fig. B)

Some battery packs include a fuel gauge. When the fuel gauge button is pressed and held, the LED lights will indicate the approximate level of charge remaining. This does not indicate tool functionality and is subject to variation based on product components, temperature, and end-user application.

Transportation

⚠️ WARNING: Fire hazard. Do not store, carry, or transport the battery pack so that metal objects can contact exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, coins, hand tools, etc. When transporting individual battery packs, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit. NOTE: Li-ion battery packs should not be put in checked baggage on airplanes and must be properly protected from short circuits if they are in carry-on baggage.

Shipping the DEWALT FLEXVOLT™ Battery Pack

The DEWALT FLEXVOLT™ battery pack has a battery cap that should be used when shipping the battery pack.

Attach the cap to the battery pack to ready it for shipping. This converts the battery pack to three separate 20V batteries. The three batteries have the Watt hour rating labeled "Shipping" on the battery pack. If shipping without the cap or in a tool, the pack is one battery at the Watt hour rating labeled "Use."

Example battery pack label: USE: 120 Wh SHIPPING: 3 x 40 Wh

In this example, the battery pack is three batteries with 40 Watt hours each when using the cap. Otherwise, the battery pack is one battery with 120 Watt hours.

The RBRC® Seal

♻️ Please take your spent battery packs to an authorized DEWALT service center or to your local retailer for recycling. In some areas, it is illegal to place spent battery packs in the trash. You may also contact your local recycling center for information on where to drop off the spent battery pack. Do not place in curbside recycling. For more information visit www.call2recycle.org or call the toll-free number in the RBRC® Seal. RBRC® is a registered trademark of Call 2 Recycle, Inc.

Important Safety Instructions for All Battery Chargers

⚠️ WARNING: Read all safety warnings, instructions, and cautionary markings for the battery pack, charger and product. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Volts Total Length of Cord in Feet (meters)
25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7)
120V American Wire Gauge
Ampere Rating More Than Not More Than
0 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12
12 16 16 14 12 Not Recommended

Charging a Battery (Fig. C)

1. Plug the charger into an appropriate outlet.

2. Insert and fully seat battery pack 16 . The red charging light(s) will continuously blink while charging.

3. Charging is complete when the red charging light(s) remain(s) continuously ON. Battery pack can be left in charger or removed. Some chargers require the battery pack release button 17 to be pressed for removal.

⚠️ WARNING: Only charge batteries in air temperature over 104°F (40 °C) and below 40 °F (4.5 °C).

4. Charger will not charge a faulty battery pack, which may be indicated by the charging light(s) staying OFF. Take charger and battery pack to an authorized service center if light(s) stay(s) OFF.

NOTE: Refer to label near charging light(s) on charger for blink patterns. Older chargers may have additional information and/or may not have a yellow indicator light.

NOTE: To remove the battery pack, some chargers require the battery pack release button to be pressed.

Hot/Cold Pack Delay

When the charger detects a battery pack that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery pack life.

A cold battery pack may charge at a slower rate than a warm battery pack.

The hot/cold pack delay will be indicated by the red light(s) continuing to blink but with the yellow light continuously ON. Once the battery pack has reached an appropriate temperature, the yellow light will turn OFF and the charger will resume the charging procedure.

Fan-Cooled Chargers

Some chargers are equipped with an internal fan designed to cool the battery pack. The fan will turn on automatically when the battery pack needs to be cooled.

Never operate the charger if the fan does not operate properly or if ventilation slots are blocked. Do not permit foreign objects to enter the interior of the charger.

Electronic Protection System

Li-Ion tools are designed with an Electronic Protection System that will protect the battery pack against overloading, overheating or deep discharge. The tool will automatically turn off and the battery pack will need to be recharged.

Important Charging Notes

  1. Longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 65 °F – 75 °F (18°C−24 °C). DO NOT charge when the battery pack is below 40 °F (4.5 °C), or above 104 °F (40 °C). This is important and will prevent serious damage to the battery pack.
  2. The charger and battery pack may become warm to the touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed or an uninsulated trailer.
  3. If the battery pack does not charge properly:
    1. Check operation of receptacle by plugging in a lamp or other appliance;
    2. Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights;
    3. If charging problems persist, take the tool, battery pack and charger to your local service center.
  4. You may charge a partially used pack whenever you desire with no adverse effect on the battery pack.

Charger Cleaning Instructions

⚠️ WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.

Wall Mounting

Some DEWALT chargers are designed to be wall mountable or to sit upright on a table or work surface. If wall mounting, locate the charger within reach of an electrical outlet, and away from a corner or other obstructions which may impede air flow. Use the back of the charger as a template for the location of the mounting screws on the wall. Mount the charger securely using drywall screws (purchased separately) at least 1" (25.4 mm) long, with a screw head diameter of 0.28–0.35″ (7–9 mm), screwed into wood to an optimal depth leaving approximately 7/32″ (5.5 mm) of the screw exposed. Align the slots on the back of the charger with the exposed screws and fully engage them in the slots.

SAVE THESE INSTRUCTIONS FOR FUTURE USE

OPERATION

⚠️ WARNING: To reduce the risk of serious personal injury, turn unit off and disconnect it from power source and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

Installing and Removing the Battery Pack (Fig. D)

NOTE: For best results, make sure your battery pack is fully charged.

1. To install the battery pack 16 into the battery port 8 , align the battery pack with the rails inside the battery port and slide it in until the battery pack is firmly seated in the adjustable work light 1 and ensure that it does not disengage.

2. To remove the battery pack 16 from the adjustable work light 1 , press the release button 17 and firmly pull the battery pack 16 out of the adjustable work light 1 . Insert it into the charger as described in the charger section of this manual.

Using the AC Plug (Fig. E)

CAUTION: Only use either a NEMA 1-15R or a NEMA 5-15R power cord.

When not using a battery, you can use an extension cord plugged into the AC plug 23 to power the adjustable work light 1 .

NOTE: The adjustable work light is not a battery charger. Using the AC plug will not charge your batteries.

1. Pull open the AC plug door 9 to access the AC plug 23 .

2. When a powered extension cord 26 is connected to the adjustable work light 1 , the green AC LED indicator 18 will illuminate.

NOTE: If a battery is connected to the adjustable work light 1 when also using an extension cord, the DWST08060 will only use power from the powered extension cord.

3. If the articulating head LEDs 3 , 5 is on and AC power is connected to adjustable work light 1 , the adjustable work light 1 will automatically switch to AC power mode without interruption. If the powered extension cord is removed, and a battery is still connected to the device, then the adjustable work light will automatically switch to battery power.

4. To keep the AC plug 23 safe from moisture, remove the extension cord and then close the AC plug door 9 securely when not in use.

Positioning the Articulating Head LEDs (Fig. A, F)

⚠️ WARNING: Do not to attempt to operate the articulating head LEDs in the closed position, or with the lens facing the adjustable work light, as the surface the light may get hot.

The articulating head LED 3 , 5 piviots up and down 0°-160° and swivels from 0°-270°.

NOTE: The adjustable work light is equipped with magnetic sensors. If the articulating head LED 3 , 5 is stored with the lens facing the adjustable work light, the articulating head LED 3 , 5 will not turn on and will turn off automatically.

1. To move the left articulating head LED 5 or right articulating head LED 3 first pull it upwards and away from the adjustable work light 1 .

2. To adjust the light beam, swivel the left articulating head LED 5 or right articulating head LED 3 by twisting it into the desired position.

3. When not in use fold the left articulating head LED 5 or right articulating head LED 3 with the lens side facing into the stored position, secured in the adjustable work light 1 .

On/Off Switch (Fig. A, G)

⚠️ WARNING: The lens gets very hot during use. To reduce the risk of burns, do not touch hot lens.

⚠️ WARNING: Keep objects at least 20" (51 cm) away from the lenses when they are in use to prevent the objects from overheating.

⚠️ WARNING: To reduce the risk of fire, keep away from combustible materials while in operation.

CAUTION: Do not stare into box light lens. Serious eye injury could result.

NOTE: For best results, make sure your battery pack is fully charged.

1. To turn on the right articulating head LED 3 , press the right LED On/Off button 2 .

2. To turn on the left articulating head LED 5 , press the left LED On/Off button 4 .

3. Each articulating head LED 3 , 5 has three brightness levels, up to 2000 lumens. Continue to press the On/Off buttons 2 , 4 to change the brightness level.

4. Continue cycling the On/Off buttons until the lights turn off.

NOTE: The light box is equipped with magnetic sensors. If the articulating head LED 3 , 5 is stored with the lens facing the light box, the articulating head LED 3 , 5 will not turn on and will tun off automatically.

Low Battery Indicator

As the battery nears a fully discharged state, the light will blink twice. The light will continue to blink twice every 45 seconds until the battery is fully discharged at which time the light will turn off. Indication time will vary based on battery pack capacity.

CAUTION: Stop work and replace the battery when this occurs.

Thermal Protection Mode

In cases of overheating, the articulating head LEDs 3 , 5 lumen output automatically switches to the next lower brightness setting. If the temperature continues to increase, the light box will power off until a normal operating temperature is reached.

Top Handle (Fig. A)

This adjustable work light 1 has a built in top handle 10 that allows you to carry the adjustable work light 1 when not attached to the storage compartment 15 .

Carry Handle (Fig. H)

This DWST08060 has a built in carry handle 14 that allows you to carry the storage compartment 15 when not attached to a adjustable work light 1 .

Storage Compartment (Fig. I)

⚠️ WARNING: Avoid overfilling the storage compartment.

⚠️ WARNING: Do not forcefully attach the adjustable work light onto the storage compartment. If the adjustable work light will not fully close or the latches will not lock easily, ensure the storage compartment is not overfilled. Remove a few items and try attaching the adjustable work light again. If needed you can stack the storage compartment on top of the adjustable work light.

⚠️ WARNING: When stacking an additional ToughSystem® 2.0 unit on top of the adjustable work light, the battery must be removed first, unless it is smaller than 6Ah.

⚠️ WARNING: Ensure the light panels are facing down before stacking another ToughSystem 2.0 unit on top of the light box to prevent possible activation of the LED lights.

This DWST08060 has a storage compartment 15 to carry your extra batteries, cords or tools.

The adjustable work light 1 and the storage compartment 15 are ToughSystem® 2.0 compatible and can be stacked together or individually with all ToughSystem® 2.0 products.

1. To access the storage compartment 15 first unlock the adjustable work light 1 from the storage compartment 15 by pressing the stacking latch 13 and then lift the adjustable work light 1 off the storage compartment 15 .

2. To install the adjustable work light 1 onto the storage compartment 15 , pivot the adjustable work light slot 24 into the storage compartment slot 25 . Press the adjustable work light 1 down and inward until an audible click is heard. Ensure the adjustable work light 1 is securely held in place.

Mounting the Adjustable Work Light Using the Threaded Accessory Mounts (Fig. A, K)

⚠️ WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT recommended accessories should be used with this product.

If you need any assistance in locating any accessory, please contact your nearest DEWALT service center or go to www.DEWALT.com.

The DWST08060 is equipped with 1/4 x 20 20 and 5/8 x 11 21 female threaded mount. This threaded mount is to accommodate current or future DEWALT accessories.

1. Place the mounting screw of the accessory into the appropriate threaded mount 20 , 21 and secure the accessory to the adjustable work light 1 . NOTE: Follow the directions included with the accessory.

2. Ensure the light is securely attached.

MAINTENANCE

⚠️ WARNING: To reduce the risk of serious personal injury, turn unit off and disconnect it from power source and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

Your DEWALT product has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper care and regular cleaning.

Storage and Transportation

Cleaning

⚠️ WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Accessories

⚠️ WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT recommended accessories should be used with this product.

Recommended accessories for use with your product are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact DEWALT. Call 1-800-4-DEWALT (1-800-433-9258) or visit our website: www.dewalt.com.

Tool Connect™ Chip (Fig. A, L)

Optional Accessory

Your tool is Tool Connect™ Chip ready and has a location for installation of a Tool Connect™ Chip.

Tool Connect™ chip 29 communicates with an optional application for your smart device (such as a smart phone or tablet) that connects the device to utilize the mobile application for inventory management functions.

Refer to Tool Connect™ Chip Instruction Sheet for more information.

Installing the Tool Connect™ Chip

1. Insert the Tool Connect™ Chip 29 into the empty pocket 27 .

2. Ensure that the Tool Connect™ Chip is flush with the housing. Secure it with the retaining screws 28 and tighten the screws.

3. Refer to Tool Connect™ Chip Instruction Sheet for further instructions.

Repairs

The worklight is not serviceable. The light bulb cannot be replaced by the user.

The charger and batteries are not serviceable. There are no serviceable parts inside the charger or battery pack.

⚠️ WARNING: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement, when applicable) should be performed by a factory service center or an authorized service center. Always use identical replacement parts.

Register Online

Thank you for your purchase. Register your product now for:

Three Year Limited Warranty

For warranty terms, go to https://www.dewalt.com/support/warranty.

To request a written copy of the warranty terms, contact: Customer Service at DEWALT Industrial Tool Co., 701 East Joppa Road, Towson, MD 21286 or call 1-800-4-DEWALT (1-800-433-9258).

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country-specific warranty information contained in the packaging, call the local company or see website for warranty information.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-4-DEWALT (1-800-433-9258) for a free replacement.

Compatible Battery Packs

20V Max* Li-Ion Battery Packs: DCB200, DCB201, DCB203, DCB204, DCB204BT**, DCB205, DCB205BT**, DCB206, DCB208, DCB210, DCB230, DCBP234, DCB240, DCBP520

60V Max* Li-Ion Batteries: DCB606, DCB609, DCB612

* Maximum initial battery voltage (measured without a workload) is 20, 60 or 120 volts. Nominal voltage is 18, 54 or 108. (120V Max* is based on using 2 DEWALT 60V Max* lithium-ion batteries combined.)

**BT - Bluetooth®

NOTE: The Bluetooth® word mark and logos are registered trademarks owned by the Bluetooth®, SIG, Inc. and any use of such marks by DEWALT is under license. Other trademarks and trade names are those of their respective owners.

⚠️ WARNING: Use of any other battery packs may create a risk of injury and fire.

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C1006385 Dewalt DWST08060 Adjustable LED Work Light Storage Instruction Manual

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