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Instruction Manual for Autonics models including: SFD Series, SFD Series Safety Door Switch, Safety Door Switch, Door Switch, Switch
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DocumentDocument-|Transparent Guide|- TCD210163AE Safety Door Switch SFD Series PRODUCT MANUAL For your safety, read and follow the considerations written in the instruction manual, other manuals and Autonics website. The specifications, dimensions, etc. are subject to change without notice for product improvement. Some models may be discontinued without notice. Main Features · Available to change the direction of inserting the operation key by rotating head : Inserting the operation key from 5 directions in the top and side · Various kinds of contact composition : 1 N.O.+1 N.C., 2 N.C., 1 N.O.+2 N.C., 3 N.C. · Selectable between connector type which reduces working process and terminal type which is useful for maintenance · Selectable head material between metal and plastic Safety Considerations · Observe all `Safety Considerations' for safe and proper operation to avoid hazards. · symbol indicates caution due to special circumstances in which hazards may occur. Warning Failure to follow instructions may result in serious injury or death. 01. Fail-safe device must be installed when using the unit with machinery that may cause serious injury or substantial economic loss. (e.g. nuclear power control, medical equipment, ships, vehicles, railways, aircraft, combustion apparatus, safety equipment, crime/disaster prevention devices, etc.) Failure to follow this instruction may result in personal injury, economic loss or fire. 02. System manager means followings; - a personnel who is fully aware of installation, setting, operation, and maintenance of the product - a personnel who well observes standard/regulation/statute on the product by type of machine the product installed in and nation/region the product used in Machine user means a personnel who is appropriately trained about using machine by the system manager, so that machine user can operate the machine correctly. System manager has duty to train the machine user about operation of the product. Machine user has to report directly to the system manager when unusual status has been found while system is operating. Failure to follow this instruction may result in personal injury, economic loss or fire. 03. The product has to be installed, set, and combined with machine control system by the qualified system manager. Failure to follow this instruction may result in personal injury due to unintended operation and unstable detection. 04. Before using the product, check that function of the product operates as intended while machine is turned off after installation. Failure to follow this instruction may result in personal injury due to unintended operation and unstable detection. 05. Do not use the unit in the place where flammable/explosive/corrosive gas, high humidity, direct sunlight, radiant heat, vibration, impact, salinity, moisture, or steam, or dust may be present. Failure to follow this instruction may result in explosion or fire. 06. Do not disassemble or modify the unit. Failure to follow this instruction may result in personal injury or fire due to loss of safety function. 07. Do not connect, repair, inspect, or replace the unit while connected to a power source. Failure to follow this instruction may cause the external devices connected to the product may unexpectedly operate. 08. Be cautious about the installing place of the operation key in order to protect worker from hitting the operation key when the door is opened. Failure to follow this instruction may result in personal injury. 09. Do not use a head of the door lock switch (SFDL Series). Failure to follow this instruction may result in personal injury or fire due to loss of safety function. 10. Install separate safety device to fix door closed, or door can be opened because of vibration or weight of the door. Failure to follow this instruction may result in personal injury. 11. Check the installed status of the switch, operating status of the switch, and signs of damage, modification, tampering of the switch at the following situation and on a weekly basis. - when operating the safety system at first - when replacing component of the system - when the system has not been operated for a long time Failure to follow this instruction may result in personal injury due to malfunction of the product and safety function. 12. Check `Connections' before wiring. And make sure that there are no safety problems. Failure to follow this instruction may result in personal injury or fire due to loss of safety function. Caution Failure to follow instructions may result in injury or product damage. 01. Use the unit within the rated specifications. Failure to follow this instruction may result in fire or product damage. 02. Use a dry cloth to clean the unit, and do not use water or organic solvent. Failure to follow this instruction may result in fire. 03. Keep the door switch away from debris and tighten the screw securely when replacing the head. Failure to follow this instruction may result in malfunction. 04. Keep the product away from metal chip, dust, and wire residue which might flow into the unit. Failure to follow this instruction may result in fire, product damage or malfunction. 05. Do not use the switch as a guard door stopper. Install separate mechanical stopper. Failure to follow this instruction may result in product damage. 06. Carefully manage the spare operation key in order to prevent use of the key without permission. Failure to follow this instruction may result in loss of safety function due to insertion of the spare operation key. 07. Use only Autonics operation key. Failure to follow this instruction may result in product damage. 08. Install the operation key tightly within the range written in 'Installation' with welding, rivet, or special bolt in order not to be easily released from the switch. Failure to follow this instruction may result in product damage. GB/T14048.5 -|Transparent Guide|- Cautions during Use · Follow instructions in `Cautions during Use'. Otherwise, it may cause unexpected accidents. · Use the switch with the dedicated controller. Do not use the switch with another controller randomly. · This unit may be used in the following environments. - Indoors (in the environment condition rated in `Specifications') - Altitude max. 2,000m - Pollution degree 3 - Installation category - Enclosure Type Product Components · Product · Insftruction manual Sold Separately · Operation key: SFD-K · M12 Connector Cable: CDH4-- · Group locking device: SFD-LT / Connecting cable: SFD-LT-C Ordering Information This is only for reference, the actual product does not support all combinations. For selecting the specified model, follow the Autonics website. SFD - - Head materials No mark: Plastic M: Metallic Contact composition AB: 1 N.O., 1 N.C. 2B: 2 N.C. A2B: 1 N.O., 2 N.C. 3B: 3 N.C. Connection outlet No mark: 1 2: 2 Connection outlet specification M20: M20 thread G1/2: G1/2 thread C: M12 connecter Contact Composition and Operation Contact composition represents the locked status with the operation key inserted. : ON, : OFF Model Contact Contact composition Contact operation Operation key Operation key complete insertion extrection 20.5 55 37 Dimensions · Unit: mm, For the detailed dimensions of the product, follow the Autonics web site. Connector type 1 connection outlet terminal type 7.5 7.5 4 4 30 16.8 30 0.5 16.8 0.5 4 4 37 30 30 4.2 4.2 51 51 55 24 30.5 32 2 connection outlet terminal type 7.5 7.2 50 30 16.8 4 24 30.5 32 0.5 4 37 30 SFD-AB- 1 N.C., 1 N.O. SFD-2B- 2 N.C. SFD-A2B- 2 N.C., 1 N.O. SFD-3B- N.C. 3 11 12 11-12 33 34 33-34 11 12 11-12 31 32 31-32 11 12 11-12 21 22 21-22 33 34 33-34 11 12 11-12 21 22 21-22 31 32 31-32 Specifications Model SFD--M20 SFD--G1/2 SFD--C Rated voltage/current for load Resistive load: 6 A/250 VAC , 0.6 A/250 VDC Inductive load (IEC): AC-15 3 A/240 VAC , DC-13 0.27 A/250 VDC Inductive load (UL): A300, Q300 Directing opening force 80 N Directing opening distance 10 mm Operating speed 0.05 to 1 m/s Operating frequency 20/min Insulation resistance 100 M (500 VDC megger) Contact resistance 50 m (initial value) Impulse dielectric strength Between the terminals: 2 kV (IEC 60947-5-1) Between each terminal and non-live part: 5 kV (IEC 60947-5-1) Conditional short circuit current 100 A Life cycle Electrical: 100,000 operations (240 VAC 6 A) Mechanical: 1,000,000 operations Vibration (malfunction) Shock Shock (malfunction) Ambient temperature 0.75 mm amplitude at frequency of 10 to 55 Hz in each X, Y, Z direction for 10 min 1,000 m/s2 ( 100 G) in each X, Y, Z direction for 3 times 300 m/s2 ( 30 G) in each X, Y, Z direction for 3 times -30 to 70, storage: -40 to 70 01) (no freezing or condensation) Ambient humidity Protection structure 35 to 90 %RH , storage: 35 to 90 %RH (no freezing or condensation) IP67 02) (IEC standard, except for head) Material Plastic head - polyamide 6, metallic head - zinc case: polyamide 6, operation key: stainless steel 304 Approval Connection type GB/T14048.5 M20 connector cable G1/2 connector cable M12 plug connector Unit weight (packaged) · 1 connection outlet plastic: 80 g ( 120 g) metallic: 110 g ( 150 g) · 2 connection outlet plastic: 110 g ( 140 g) metallic: 130 g ( 170 g) Plastic: 85 g ( 130 g) Metallic: 115 g ( 160 g) 01)UL approved ambient temperature: 65 02)Rated protection structure is for the switch body. Be cautious about preventing the head part from entering the foreign materials such as dust and water. 49 45 Mounting hole cut-out · 1 connection outlet 22 ±0.1 20 ±0.1 24 30.5 32 · 2 connection outlet 40 ±0.1 34 ±0.1 22 ±0.1 20±0.1 51±0.1 4.2 ±0.1 45±0.1 4.4±0.1 Diameter: 4 ±0.1 Height: 8 ±0.1 Diameter: 4 ±0.1 Height: 8±0.1 22±0.1 40 ±0.1 is installing spot of protrusion for fixing the switch firmly. Unit Description Connector type Terminal type (1 connection outlet) Operation key hole (SLOT) Terminal type (2 connection outlet) Head Switch body Terminal cover Cable connector Cable gland port 4.4 -|Transparent Guide|- Installation · The head of the switch can be rotated by loosening the four screws from the corners of the head and reinstalling the head in the desired orientation. · Be sure to install the switch with the minimum radius at a hinged door as shown in the table. For more information about the operation keys, refer to the product manuals. Door hinge R2 R1 Door hinge Operation key SFD-KH SFD-KL SFD-KHR SFD-KLR SFD-KLF SFD-KLF2 Minimum radius R1 R2 300 mm 300 mm 50 mm 300 mm · Inspect the inserted operation key remains within the set zone (0.5 to 3 mm). Set zone: 0.5 to 3 mm · Install the operation key within ±1 mm from the center of the operation key hole. ±1 mm ±1 mm Sold Separately: Operation Key (SFD-K) · Unit: mm, For the detailed dimensions of the product, follow the Autonics web site. SFD-KH SFD-KL 15 15 28 28 2 10 15 4.3 22 4.3 16 8.5 10 20 30 SFD-KHR 15 2 10 20 30 SFD-KLR 15 28 28 · Recommended screw tightening torque Screw Terminal screw (M3.5) Terminal block screw (M3) Terminal cover screw (M3) Head mounting screw (M3) Cable gland M22 NUT, G1/2 NUT Tightening torque 0.6 to 0.8 N.m 0.3 to 0.5 N.m 0.4 to 0.6 N.m 0.7 to 0.9 N.m 2.7 to 3.3 N.m 1.3 to 1.5 N.m Connections · When wiring with the ring crimp terminal, connect the terminals as shown in figure for the cable not to override to the case and cover. 11 12 21 22 31/33 32/34 · M12 connector pin arrangement Pin Contact 2 1 1 12 2 11 3 4 3 31/33 4 32/34 · Use the UL approved ring crimp terminal listed in below. Bend the terminal as following figure to use. 19 7.7 8 Ø1.9 · Use lead wire sizes AWG20 (0.518 mm2) and prepare lead wires using the length given in the following diagram. If lead wires are too long or short, the cover may not be properly closed. 11 12 Ø3.7 Ø6.6 (unit: mm) 21 31/33 22 32/34 22 32 42 Manufacturer JST Model FN0.5-3.7 (flared type) N0.5-3.7 (straight type) (unit: mm) · Cable gland specification and recommended product Thread spec MFR Model Cable Ø G1/2 CP SYSTEM FCGL-G12B 4 - 8 mm M20 LAPP ST-M20X1.5 / 5311-1020 6 - 13 mm · In case of using the cable gland with the 9 mm screw thread or longer, a gap between the switch and cable may affect the protection structure. · Do not use metallic duct. Using metallic duct can result in electric shock due to the damage on the service entrance. 4.2 15 22 3.6 Ø9 10 2 20 5 30 SFD-KLF, SFD-KLF2 56 40 30 4.2 8.5 Ø9 10 20 30 · When installing the switch on a hinged door, turn the angle adjustment screw to adjust the inclination of the control key toward the door hinge. 16 15 A 15 20° Ø4.5 Ø8 Inclination Door hinge 28.5 42.5 14 B A A Angle adjusting screw Base B [Material] SFD-KLF: Polyamide SFD-KLF2: Zinc 7.5 10 5 2 -|Transparent Guide|- Sold Separately: Connector Cable · For detailed information, refer to the `M8/M12 Connector Cable' manual. Appearance Power Connector 1 Connector 2 Length Feature 2 m Model CIDH4-2 DC M12 (SocketFemale) 4-pin 4-wire 3 m Oil resistant CIDH4-3 5 m PVC CIDH4-5 7 m CIDH4-7 2 m CIDH4-2-A DC M12 (SocketFemale) 4-pin 4-wire 3 m Oil resistant CIDH4-3-A PVC 5 m CIDH4-5-A 7 m CIDH4-7-A 2 m CLDH4-2 M12 (Socket- DC Female), 4-wire L Type 4-pin 3 m Oil resistant CLDH4-3 5 m PVC CLDH4-5 7 m CLDH4-7 2 m CLDH4-2-A M12 (Socket- DC Female), 4-wire L Type 4-pin 3 m Oil resistant CLDH4-3-A PVC 5 m CLDH4-5-A 7 m CLDH4-7-A 1 m C1DH4-1 DC M12 (Socket- M12 (Socket- 3 m Female) 4-pin Male) 4-pin 5 m Oil resistant C1DH4-3 PVC C1DH4-5 7 m C1DH4-7 1 m C2DH4-1 DC M12 (Socket- M12 (Socket- 3 m Female), Male), L Type 4-pin L Type 4-pin 5 m Oil resistant C2DH4-3 PVC C2DH4-5 7 m C2DH4-7 1 m C3DH4-1 DC M12 (SocketFemale) 4-pin M12 (SocketMale), L Type 4-pin 3 m 5 m Oil resistant C3DH4-3 PVC C3DH4-5 7 m C3DH4-7 1 m C4DH4-1 DC M12 (SocketFemale), L Type 4-pin M12 (SocketMale) 4-pin 3 m 5 m Oil resistant C4DH4-3 PVC C4DH4-5 7 m C4DH4-7 Sold Separately: Group Locking Device (SFT-LT) / Connecting Cable (SFD-LT-C) Model SFD-LT SFD-LT2 Type Side inserted type Upside inserted type Head material of the applied model Metal Padlock ring diameter Ø 5 to 7 mm Load Shock Max. 30 N 300 m/s2 ( 30 G) X, Y, Z direction for 3 times Vibration 0.35 mm amplitude at frequency of 10 to 55 Hz in each X, Y, Z direction for 10 min Side inserted type: SFD-LT · Unit: mm, For the detailed dimensions of the product, follow the Autonics web site. 16 5.5 4 - Ø7.5 13 6 63 45 29 Upside inserted type: SFD-LT2 · Unit: mm, For the detailed dimensions of the product, follow the Autonics web site. 16 5.5 4 - Ø7.5 13 7.5 63 45 29 Cautions · Head material: Use for the metal head of applied models. · Select the padlock locked in the group locking device to be less than 2 kg. Failure to follow this instruction may result in product or safety switch damage. · Do not apply excessive shock and vibration while installed in the group locking device. Failure to follow this instruction may result in product or safety switch damage. · Install the group locking device to prevent interrupting other nearby devices. · Fasten the group locking device in the correct direction. SFD-LT SFD-LT2 -|Transparent Guide|- Installation · This is the installation example of the side inserted type. BASE SLOT 1. Push the SLIDE of the group locking device forward in the direction. SLIDE 2. Insert the SLIDE into the operation key hole (SLOT). 3. Push the BASE to the operation key hole (SLOT) to be fixed stably. 4. Fix the group locking device by fastening the padlock to its hole. Group locking device connecting cable: SFD-LT-C · It is possible to prevent loss of the group locking device with the connecting cable(SFD-LT-C). · Unit: mm, For the detailed dimensions of the product, follow the Autonics web site. L Ø25 Ø5 Ø9 Model SFD-LT-C20 SFD-LT-C30 SFD-LT-C40 Length (L) 200 300 400 18, Bansong-ro 513Beon-gil, Haeundae-gu, Busan, Republic of Korea, 48002 www.autonics.com | +82-2-2048-1577 | sales@autonics.com