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Installation Guide for current models including: IND467, Lumination LED Luminaire LPL Series Controller Box, IND467 Lumination LED Luminaire LPL Series Controller Box
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DocumentDocumentLumination® LED Luminaire LPL Series Controller Box Installation Guide IND467 | DOC-2003385 BEFORE YOU BEGIN Read these instructions completely and carefully. WARNING / AVERTISSEMENT RISK OF ELECTRIC SHOCK · Turn power off before inspection, installation or removal. · Properly ground electrical enclosure. RISK OF FIRE · Follow all NEC and local codes. · Use only UL approved wire for input/output connections. Minimum size 18 AWG (0.75mm2). · Do not install insulation within 3 inches (76 mm) of luminaire top. RISQUES DE DÉCHARGES ÉLECTRIQUES · Coupez l'alimentation avant d'inspecter, installer ou déplacer le luminaire. · Assurez-vous de correctement mettre à la terre le boîtier d'alimentation électrique. RISQUES D'INCENDIE · Respectez tous les codes NEC et codes locaux. · N'utilisez que des fils approuvés par UL pour les entrées/sorties de connexion. Taille minimum 18 AWG (0.75mm2). · Maintenir une distance de 76 mm (3 pouces) entre le luminaire et l'isolant. Save These Instructions Use only in the manner intended by the manufacturer. If you have any questions, contact the manufacturer. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. CAN ICES-005(A)/NMB-005(A) Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Prepare Electrical Wiring Electrical Requirements · The LED luminaire must be connected to the mains supply according to its ratings on the product label. · Class 1 wiring should be in accordance with NEC. Grounding Instructions · The grounding and bonding of the overall system shall be done in accordance to local electric code of the country where the luminaire is installed. Tools and Components Required · Screwdriver · UL Listed conduit connections per NEC/CEC for nominal conduit trade size ½" or ¾" · UL Listed wire connectors gecurrent.com/lumination © 2022 Current Lighting Solutions, LLC. All rights reserved. Information and specifications subject to change without notice. All values are design or typical values when measured under laboratory conditions. Page 1of 11 (Rev 08/7/22) IND467-Lumination LPL Series Controller Box Installation Guide Lumination® LPL Series - Controller Box Installation Guide Contents 1, LPL22A/ LPL24A/ LPL22B/ LPL24B..................................................................................................................................... P2 2, LPL22C/ LPL24C.................................................................................................................................................................... P4 3, LPL22D/ LPL24D.................................................................................................................................................................... P6 4, Wiring Diagrams.................................................................................................................................................................... P9 5, Controller Identification......................................................................................................................................................... P11 Controller box Part identification LPL22A/ LPL24A/LPL24B/LPL22B 1 Disconnect incoming power to the fixture at the panel. Install conduit fitting 2 Open the knockout hole where electrical output to fixture, then install the conduit fitting on the controller box (Conduit fitting was in the bag of controller kit). 3 Remove screws on the back of luminaire. NOTE: Keep the screws for later use. For LPL22B/ LPL24B 95028316 Female 95028316 Male Note: They are in the bag of controller kit 4 Insert the conduit fitting to the driver box and screw the nut to connect them. Make sure all the electrical wires are inserted together into the driver box and connect the wires according to the appropriate wiring diagram on pages 8-9. For LPL22B/ LPL24B Replace current EMBB LED input/output wire connector with 95028316(Female), 95028316(Male) for EMBB version and IOTA CP Series EMBB with Control version2 gecurrent.com/lumination © 2022 Current Lighting Solutions, LLC. All rights reserved. Information and specifications subject to change without notice. All values are design or typical values when measured under laboratory conditions. Page 2of 11 (Rev 08/7/22) IND467-Lumination LPL Series Controller Box Installation Guide LPL Series Controller Box Installation Guide 5 Remove the screws and open the control box cover by sliding it aside. NOTE: Keep the screws for later use. 6 Fix the controller box to the back of the luminaire using the four available holes and the screws from step 3. 7 Make supply line connections inside the controller box assembly. Refer to the appropriate wiring diagram on pages 8-9 to identify proper connections. 8 Install the controller box cover back to controller box by the screws and star washers. Position and install sensor in the ceiling using provided hardware. gecurrent.com/lumination © 2022 Current Lighting Solutions, LLC. All rights reserved. Information and specifications subject to change without notice. All values are design or typical values when measured under laboratory conditions. Page 3of 11 (Rev 08/7/22) IND467-Lumination LPL Series Controller Box Installation Guide LPL Series Controller Box LPL22C/ LPL24C Installation Guide L/N/G Driver box cover Dimming LED wires(Only for EMBB) driver box 1 Disconnect incoming power to the fixture at the panel. L/N/G Dimming LED wires (Only for EMBB) 2 Remove the screw and open the driver box cover by sliding it upside, then open knockout hole for None-EMBB or for EMBB, after that, make these wires from driver through knockout hole: Input line(L, N), Grounding Dimming cable(Violet, Grey) LED wire(LED Output, LED Input): Only for EMBB Controller box cover Knockout hole 3 Install driver box cover back to driver box and fix it with screw while keeping these wires outside of driver box. 5 Install controller box on the back of the luminaire by keeping 2 holes of controller box matching with 2 nuts of luminaire housing back, then set the knockout holes align between controller box and driver box while making wires through them, then fix controller box with M4*6 screws(M4*6 screws are in the bag of control kit). Insert bushing into knockout holes, and wires go through them (Bushings are in the bag of control kit). Controller box 4 Remove the screws and open the controller box cover by sliding it aside, then open knockout hole for None-EMBB or for EMBB. NOTE: Keep the screws for later use. L/N/G Bushing LED wires(Only for EMBB) Controller box driver box Dimming M4*6 screw gecurrent.com/lumination © 2022 Current Lighting Solutions, LLC. All rights reserved. Information and specifications subject to change without notice. All values are design or typical values when measured under laboratory conditions. Page 4of 11 (Rev 08/7/22) IND467-Lumination LPL Series Controller Box Installation Guide LPL Series Controller Box L/N/G Dimming Installation Guide None-EMBB version 6-A None-EMBB version: Make sure all the electrical wires are connected according to the appropriate wiring diagram on pages 8-9. L/N/G Dimming LED wires(LED Output, LED Input) WAGO 2 POSITION CONNECTOR (35-414135-01) Remove Cut at the middle 6-B EMBB version EMBB version: First, cut LED wires(LED Output, LED Input) at the middle, strip the wire tips by 10mm. Second, remove WAGO 2-position connectors from EMBB LED wires as above right view. Third, connect LED wires according to the appropriate wiring diagram on pages 8-9 with UL listed wire nuts. Finally, make sure all the electrical wires are connected according to the appropriate wiring diagram on pages 8-9. Attention: Make sure EMBB wiring is correct according to the appropriate wiring diagram on pages 8-9, otherwise EMBB function will fail. Supply line 7 Make supply line connections inside the controller box assembly. Refer to the appropriate wiring diagram on pages 8-9 to identify proper connections. Fix the controller box cover by using the screws from step 4. gecurrent.com/lumination © 2022 Current Lighting Solutions, LLC. All rights reserved. Information and specifications subject to change without notice. All values are design or typical values when measured under laboratory conditions. Page 5of 11 (Rev 08/7/22) IND467-Lumination LPL Series Controller Box Installation Guide LPL Series Controller Box LPL22D/ LPL24D 1 Disconnect incoming power to the fixture at the panel. Installation Guide 2 For basic version, remove the screw (on the Jbox cover) and open knockout holes . Take input wires and dimming wires from driver through knockout holes: Input wires(L, N), Grounding; Dimming wires(Violet, Pink) if need dimming function (Optional) Install the cover back to driver box and fix it with screw and keep these wires outside of driver box. Dimming (optional) J-Box cover L/N/G Basic version Screw Driver Box K.O. for EMBB only For sensor version, remove the screw on the Interface-housing cover, and open knockout hole . Take the long conduit from control-box and install it and its fitting to hole . Connect L/N/G wires via the pre-placed connectors. Install the cover back to Interface-Housing and fix it with screws. Screw Connector L/N/G Cover Sensor version Interface Housing 3 Loosen the screws and open the controller box cover by sliding it aside, then, For basic version, open knockout holes for wires L/N/G and dimming. For sensor version, open knockout holes for wires L/N/G. NOTE: Keep the screws for later use. Screw Controller box Controller box cover For sensor version gecurrent.com/lumination © 2022 Current Lighting Solutions, LLC. All rights reserved. Information and specifications subject to change without notice. All values are design or typical values when measured under laboratory conditions. Page 6of 11 (Rev 08/7/22) IND467-Lumination LPL Series Controller Box Installation Guide LPL Series Controller Box Installation Guide 4 Only For EMBB: Open knockout holes of Control-Box. Then install the conduit and its fitting to the knockout holes of controller box. Conduit fitting was in the bag of controller kit. Remove the screw and open the small cover of fixture, then cut wires at places. White wires (LED-). Red wires (LED+). NOTE: Keep the screws for later use. Attention: Don't cut gray wires! Only for EMBB Screw Controller box Only for EMBB Wire cutter Driver Box Controller box cover Screw Small cover 5 Only For EMBB: First, cut LED wires (red , white ) as step , then strip the wire tips by 10mm. Second, remove WAGO 2-position connectors from EMBB LED wires (red and blue) as right view. Third, thread 4 wires (Red, Blue, Red/white, Blue/white) through the conduit from controller box, then connect them with wires from driver and light engine according to the appropriate wiring diagram on pages 8-9 with UL listed wire nuts. Fourth, fix the other end of the conduit to the small cover of fixture. Finally, put all wires and connectors back into compartment, then fix small cover back to driver box by tightening the screw. Attentions: Make sure EMBB wiring is correct according to the appropriate wiring diagram on pages 9-10, otherwise EMBB function will fail. Only for EMBB UL listed Wire nuts Wires from Driver WAGO connector (35-414135-01), to be removed. Small cover Wires from Controller box Wires from light engine gecurrent.com/lumination © 2022 Current Lighting Solutions, LLC. All rights reserved. Information and specifications subject to change without notice. All values are design or typical values when measured under laboratory conditions. Page 7of 11 (Rev 08/7/22) IND467-Lumination LPL Series Controller Box Installation Guide LPL Series Controller Box Installation Guide 6 Install controller box onto the back of the luminaire by keeping 2 holes of controller box matching with 2 nuts pre-placed on the back of luminaire housing. Align the holes of controller box with driver box and keep wires through the holes. Fix controller box with M4*6 screws(M4*6 screws are in the bag of control kit). For Basic version, insert bushing into holes, and keep wires go through them. Bushings are in the bag of controller kit. For Sensor version, install the long conduit and its fittings into holes of controller-box. Dimming (optional) Bushing Long conduit With L/N/G inside L/N/G Basic version Controller Box Conduit only for EMBB M4x6 screws Sensor version Conduit only for EMBB M4x6 screws 7 Install the conduit and its fitting on an appropriate knockout or others knockout for power supply. Connect power supply line to components inside the controller box assembly according to wiring diagram on page 9-10. Make sure all the electrical wires are connected correctly according to the appropriate wiring diagram on page 9-10 Dimming (optional) L/N/G Conduit for power supply (not provided) Basic version Sensor version 8 Fix the controller box cover by the screws and star washers. Basic version screw Conduit for power supply (not provided) L/N/G Sensor version screw gecurrent.com/lumination © 2022 Current Lighting Solutions, LLC. All rights reserved. Information and specifications subject to change without notice. All values are design or typical values when measured under laboratory conditions. Page 8of 11 (Rev 08/7/22) IND467-Lumination LPL Series Controller Box Installation Guide LPL Series Controller Box Installation Guide Wiring Diagrams Symbol Key Contraction Connection Ground/ Luminaire 0-10V Dimming: 347V Version GROUND LINE NEUTRAL ORGANE WHITE L (480Vin) 277V+ N 347V TRANSFORMER 240V+ ORANGE BLACK LINE BLACK L (347Vin) N WHITE X BLACK L (0-10V)+ (0-10V)- DRIVER VIOLET PINK OR GREY WHITE N (0-10V)+ REMOTE DIMMER 0-10V (0-10V)- (OPTIONAL) LED LIGHT ENGINE 0-10V Dimming: EMBB Version SWITCHED LINE (L) UNSWITCHED LINE (L) UNSWITCHED COM (N) UNSWITCHED COM (N) TEST BUTTON WIRES ORG/BLK WHT WHT/BLK WHT/BLK WHT/RED (-) RED/BLK (+) RED BLUE BLACK WHITE RED WHITE WHT/BLK L (0-10V)+ (0-10V)- N + DRIVER C- W- GROUND (G) IOTA EMBB RED/WHITE BLUE/WHITE VIOLET PINK OR GREY GREY (ONLY FOR 22D/24D) RED WHITE OR BLUE (0-10V)+ REMOTE DIMMER 0-10V (0-10V)- (OPTIONAL) W- LED LIG` HT + ENGINE C- Control with Driver Standard NEUTRAL WHITE N WHT UNSWITCHED LINE GROUND (G) BLACK L` G BLK BLK(MFA100) WHITE N LOAD(+) BLACK L RED 0-10V PINK OR GREY(-) 0-10V VIOLET (+) EMI FILTER CONTROL UNIT DRIVER LED LIGHT ENGINE gecurrent.com/lumination © 2022 Current Lighting Solutions, LLC. All rights reserved. Information and specifications subject to change without notice. All values are design or typical values when measured under laboratory conditions. Page 9of 11 (Rev 08/7/22) IND467-Lumination LPL Series Controller Box Installation Guide LPL Series Controller Box Installation Guide DRIVER LED LIGHT ENGINE Emergency Bypass with Controls REMOTE TEST INPUTS (TEST SWITCH NOT PROVIDED) WHITE & RED WHITE & BLUE NORMAL NEUTRAL NORMAL LINE NEUTRAL RED HOT BLACK (+) EMI FILTER EMERGENCY NEUTRAL EMERGENCY LINE GROUND (G) WHITE N BLACK (+) L WHT BLK BYPASS BROWN YELLOW BLUE 0-10V VIOLET(+) WHITE & BLACK N L 0-10V PINK OR GREY (-) LINE BLACK (+) BLACK(WFA100) NEUTRAL 0-10V PURPLE (+) LOAD (+) CONTROL UNIT IOTA CP Series EMBB with Control COMMON NEUTRAL (N) WHITE WHT/BLK SWITCHED LINE (L) BLACK BLACK UNSWITCHED COMMON (N) WHITE UNSWITCHED LINE (L) GROUND ORG/BLK (+) WHT/BLK WHT/RED (-) TEST BUTTON WIRES BLK/RED (+) NEUTRAL WHT/BLK WHT BLUE/WHT (-) RED/WHT (+) LOAD (+) RED WHT N L BLK WHT 0-10V PINK (-) BLK 0-10V VIOLET (+) GREY ONLY FOR 22D/24D W- C- + BLACK (WFA100) BLUE WHITE RED RED WHITE OR BLUE RED NOTE: For further information refer to EMBB installation instructions by searching for proper model number at www.iotaengineering.com IOTA EMBB EMI FILTER CONTROL UNIT DRIVER LED LIGHT ENGINE gecurrent.com/lumination © 2022 Current Lighting Solutions, LLC. All rights reserved. Information and specifications subject to change without notice. All values are design or typical values when measured under laboratory conditions. Page 10of 11 (Rev 08/7/22) IND467-Lumination LPL Series Controller Box Installation Guide LPL Series Controller Box Controller Identification Daintree WFA Controller Installation Guide Reset Button Node fixture identification labels in small plastic bag, Label to be used for customer floor plan or records. LABELS: The labels are in a small plastic bag and can be visible either on the control unit itself or near the fixture labels on the outside of the luminaire. These labels can be left in the same visible spot, or they can be placed in an area that is easy to access for easy identification. Daintree Module G Controller LABELS: The labels are in a small plastic bag and can be visible either on the control unit itself or near the fixture labels on the outside of the luminaire. These labels can be left in the same visible spot, or they can be placed in an area that is easy to access for easy identification. EMERGENCY BYPASS OPTION Connect the BLACK and RED wires from the fixture to the normal, non-emergency AC wires to detect whether the fixture is in emergency mode. NOTES: · See diagram to right for wire colors and descriptions. · Self-Test Input must be from same branch circuit as normal neu- tral and normal hot. · Remote test switch is not provided. · Remote test input is performed when input is CLOSED. * For further information on the bypass unit, refer to www.functionaldevices.com ESRB BLUE (Emergency Hot Switched to Load) VIOLET (1-10V +) YELLOW (Emergency Neutral) VIOLET (1-10V +) BROWN (Emergency Hot) WHITE/BLUE (Remote Test Input) RED (Normal Neutral) WHITE/RED (Remote Test Input) BLACK (Normal Hot) WHITE/BLACK (Self-Test Input) gecurrent.com/lumination © 2022 Current Lighting Solutions, LLC. All rights reserved. Information and specifications subject to change without notice. All values are design or typical values when measured under laboratory conditions. Page 11of 11 (Rev 08/7/22) IND467-Lumination LPL Series Controller Box Installation Guide