Victron Energy VE.Direct 230V Inverter Manual

Brand: Victron Energy

Product: VE.Direct 230V Pure Sinewave Inverter

1. Safety Instructions

General

Please read the documentation supplied with this product first, so that you are familiar with the safety signs and directions before using the product. This product is designed and tested in accordance with international standards. The equipment should be used for the designated application only.

WARNING - ELECTRIC SHOCK HAZARD - The product is used in conjunction with a permanent energy source (battery). Input and/or output terminals may still be dangerously energized, even when the equipment is switched off. Always disconnect the battery before carrying out maintenance or servicing the product.

The product has no internal user-serviceable components. Do not remove the front plate or operate the product if any panels have been removed. All servicing must be undertaken by qualified personnel.

Please read the installation instructions in the installation manual before installing the equipment.

This is a Safety Class I product (supplied with a protective grounding terminal). The chassis must be grounded. A grounding point is located on the outside of the product. Whenever it is likely that the grounding protection has been damaged, the product must be turned off and secured against unintended operation; please contact qualified service staff.

Ensure that the equipment is used under the correct ambient conditions.

Never operate the product in a wet or dusty environment.

Never use the product where there is a risk of gas or dust explosions.

Ensure that there is adequate free space (10 cm) for ventilation around the product and check that the ventilation vents are not blocked.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety.

Children should be supervised to ensure that they do not play with the appliance.

Use of an attachment not recommended or sold by the marine unit manufacturer may result in a risk of fire, electric shock, or injury to persons.

Transport and storage

Ensure that the mains power and battery leads have been disconnected before storing or transporting the product.

No liability can be accepted for any transport damage if the equipment is shipped in non-original packaging.

Store the product in a dry environment; the storage temperature must be between -20°C and 60°C.

Consult the battery manufacturer's manual in respect of transport, storage, charging, recharging and disposal of the battery.

2. General Description

2.1. Inverter

Proven reliability

The inverter uses a full bridge with toroidal transformer topology that has proven its reliability over many years. It is short circuit proof and protected against overheating, whether due to overload or high ambient temperature.

High startup power

To start loads such as: power converters for LED lamps, filament lamps or electric tools.

ECO mode

ECO mode reduces the inverter power consumption by approximately 85% by going into standby operation when there are no loads connected to the inverter. When the inverter has been switched to ECO mode, it will enter standby operation when the load is less than a preset value. While in standby operation, the inverter will check every few seconds if the load has increased again. If the load has increased, the inverter will leave standby operation and resumes regular inverter operation. The sensitivity of the ECO mode is configurable.

Fully configurable

To transfer the load to another AC source: The automatic transfer switch

For inverters, Victron Energy recommends their Filax2 automatic transfer switch. The Filax2 features a very short switchover time (less than 20 milliseconds) so that computers and other electronic equipment will continue to operate without disruption. Alternatively, use an inverter/charger with a built-in transfer switch.

2.2. LED diagnosis and monitoring

The inverter indicates basic operational information and alarms via its LEDs:

Additional parameters can be monitored via VictronConnect:

For the full list of all LED indications and monitoring parameters, see the Operation [10] chapter.

2.3. The VictronConnect app

The VictronConnect app is used to monitor, control and configure the inverter. The app can be installed on a phone, tablet or computer. The app is available for Android, iOS, Windows and macOS. The app either communicates via Bluetooth or via USB interface to the VE.Direct port.

For more information about the app and to download the app, see the VictronConnect product page.

2.4. Bluetooth

Bluetooth (but also a VE.Direct connection) can be used to communicate with the VictronConnect app.

2.5. VE.Direct port

The inverter is equipped with a VE.Direct port. This port can be used to connect the inverter to:

2.6. Remote on/off control

The inverter can be remotely turned on or off in the following ways:

For more information see the Remote connector [5] chapter.

3. Installation

This product should be installed by a qualified electrician.

During installation, ensure that the remote connector with wire bridge is removed (or switch off the remote on/off switch if installed) to be sure that the inverter cannot be switched on unexpectedly.

3.1. Physical installation

For a dimension drawing of the inverter, see the Appendix [13] of this manual.

3.1.1. Location

To ensure trouble-free operation of the inverter, it must be used in locations that meet the following requirements:

3.2. Electrical installation

For a connection overview drawing of the inverter, see the appendix.

3.2.1. Connection to the battery

In order to fully utilize the full capacity of the inverter, it is important to use batteries with sufficient capacity and battery cables with sufficient cross-section.

The inverter is fitted with an internal DC fuse. If the battery cable length is more than 1.5 m, an additional fuse or DC circuit breaker must be added to the battery cable, located close to the battery.

See the table below for the recommended battery cable cross-section, internal fuse information, and the minimum recommended battery capacity for each inverter model.

Inverter model Cable cross section 0-1.5m Cable cross section 1.5-3m Internal fuse (Littelfuse) Fuse replaceable? Minimum battery capacity
12 / 250 4 mm² 6 mm² 2 x 30 A, 32 V, ATOF No 30 Ah
12 / 375 6 mm² 10 mm² 2 x 40 A, 32 V ATOF No 40 Ah
12 / 500 6 mm² 10 mm² 3 x 35 A, 32 V, ATOF No 60 Ah
12 / 1200 25 mm² 35 mm² 200A, 32V MIDI Yes 150 Ah
12 / 1600 35 mm² 50 mm² 250A, 32V, MEGA Yes 200 Ah

Sufficient cable thickness and appropriately sized batteries are important factors. Please consult your supplier or see the relevant sections of Victron Energy's books: Energy Unlimited and Wiring Unlimited, both downloadable from their website.

Battery connection procedure

Proceed as follows to connect the battery cables:

Inverter model Maximum cable cross section (mm²) Maximum cable cross section (AWG) Recommended torque (Nm) Torque (Lb.in)
12 / 250 10 mm² 8 AWG 1.2 Nm 11 Lb.in
12 / 375 10 mm² 8 AWG 1.2 Nm 11 Lb.in
12 / 500 10 mm² 8 AWG 1.2 Nm 11 Lb.in
12 / 1200 35 mm² 2 AWG 4.3 Nm 38 Lb.in
12 / 1600 50 mm² 1/0 AWG 4.3 Nm 38 Lb.in

3.2.2. Chassis to ground connection

Wire size for connecting the inverter chassis to ground:

The earth conductor from the earth lug on the chassis to ground should have at least half the cross-section of the conductors used for the battery connection.

3.2.3. Remote connector

Remote on/off control of the inverter can be achieved with a simple on/off switch connected to the inverter remote connector.

Some usage examples of the remote connector are:

Inverter control panel

If an Inverter Control VE.Direct panel is used, it needs to be connected to the inverter remote connector as indicated in the image. Note that the connection is polarity dependent for proper operation.

3.2.4. VE.Direct connection

The VE.Direct connection can be used for monitoring of the inverter via a GX device, or to connect to the VictronConnect app.

The following items can be connected:

4. Configuration

The inverter is ready for use with the standard factory settings (see the Technical specifications [12] chapter). The inverter can be configured using the VictronConnect app. Connect using a smartphone or tablet via Bluetooth or using a computer via USB and a VE.Direct to USB interface).

Settings may only be changed by a qualified engineer.

Carefully read the instructions before changes are made.

4.1. AC output voltage and frequency

The inverter is set by default at 230V AC output voltage and 50Hz frequency. The AC output voltage and frequency can be set to different values according to the table below.

AC output voltage range

Frequency range

4.2. ECO mode and ECO settings

The inverter is equipped with ECO mode. ECO mode is activated via the VictronConnect app.

When the inverter is in ECO mode, it will reduce its power consumption by approximately 85% when there are no loads connected to the inverter. When the inverter is in ECO mode, the inverter will switch to search state when there is no load or a very low load. While in the search state, the inverter is off and will switch on every 3 seconds for a short period (adjustable). If the inverter detects a certain size load (adjustable), the inverter will go back to normal operation mode. Once the load drops below a certain level, the inverter will go back to ECO mode.

Below table indicates the default settings and setting range of the ECO parameters:

Parameter Default value Range
ECO mode search interval 3 s 0-64 s
ECO mode search time 0.16 s 0.08-5.00 s

Note that the required ECO mode settings are heavily dependent on the type of load: inductive, capacitive, non-linear. Adjustment for specific loads may be needed.

4.3. Low battery alarm and charge detect settings

The inverter has two different types of low battery shutdown modes:

Once the inverter has shut down due to a low battery (regardless of the mode):

Battery voltage Low battery shutdown Low battery restart & alarm Charge detect
12 V Default: 9.3 V
Range: 0-100 V
Default: 10.9 V
Range: 0-100 V
Default: 14 V
Range: 0-100 V

4.3.1. Dynamic cut off

The "Dynamic cut off" feature makes the low battery shutdown protection a function of the battery current drawn from the battery in relation to the battery voltage. When a high current is being drawn from the battery, a lower cut off voltage threshold is being used, for example 10V. And similarly, when the battery is only being discharged slowly, a high cut off voltage is used, for example 11.5 V.

In this way, a voltage drop, caused by the internal resistance in the battery, is compensated so that the battery voltage becomes a much more reliable parameter to decide when to stop discharging the battery.

The "Dynamic cut off" feature is most useful for batteries with a high internal resistance, like OPzV and OPzS batteries. It is a bit less relevant for GEL and AGM batteries and perhaps even irrelevant for lithium batteries. The below graph shows the discharge ratio versus battery voltage curve for the different battery types. You can see that the lithium curve (LiFePO4) is nearly flat compared to the OPzV and OPzS curve.

The curve can be adjusted in the VictronConnect app.

Discharge ratio versus battery voltage graph for different battery types

Do not use the "Dynamic cut off" feature in an installation that also has other loads connected to the same battery. In these systems, the battery voltage might drop because of other loads connected to the battery. The dynamic cut off algorithm in the inverter cannot take those other loads into consideration and will shut down the Inverter too early with an under voltage alarm.

VictronConnect settings

VictronConnect app showing the "Dynamic cut off" settings

4.4. Firmware update

The firmware can be updated in the inverter product settings:

4.5. Reset settings to default

The inverter settings can be set to default in the following way:

5. Operation

5.1. Inverter

The inverter can be turned on via these methods:

5.1.1. ECO Mode

The inverter can be switched to ECO mode, via the VictronConnect app.

When the inverter is running in ECO mode, it reduces power consumption in no-load (standby) operation. The inverter will automatically switch off as soon as it detects that there is no load connected. It then switches on, briefly, every 3 seconds to detect a load. If the output power exceeds the set level, the inverter will continue to operate.

For more information about ECO mode, see the ECO mode and ECO settings [7] chapter.

5.2. Protections and automatic restarts

Overload

Some loads, like motors or pumps, draw large inrush currents in a start-up situation. In such circumstances, it is possible that the start-up current exceeds the over current trip level of the inverter. In this case, the AC output voltage will quickly decrease to limit the output current of the inverter. If the over current trip level is continuously exceeded, the inverter will shut down, wait 30 seconds, and then restart.

After 3 restarts, followed by another overload within 30 seconds of restarting, the inverter will shut down and remain off. The LEDs will signal shutdown due to overload. To restart the inverter, switch it off and then back on again.

Low battery voltage (adjustable)

The inverter will shut down when the DC input voltage drops below the "Low battery shutdown" parameter. The LEDs will signal shutdown due to low battery. The inverter will automatically restart, after a minimum delay of 30 seconds, when the battery voltage has increased above the "Low battery restart" parameter.

After three restarts, followed by another low battery shutdown within 30 seconds of restarting, the inverter will shut down and remain off. The LEDs will signal shutdown due to low battery. To restart the inverter, switch it off, and then on again. Alternatively, recharge the battery. The inverter will automatically restart when the battery voltage has increased for at least 30 seconds above the "Charge detect" parameter.

See the Technical specifications [12] chapter for default low battery shutdown and restart levels. The levels can be customized via the VictronConnect app.

Alternatively, a dynamic low battery cut off can be implemented. For more information, see the Dynamic cut off [7] chapter.

High battery voltage

The inverter will shut down when the DC input voltage is too high. The LEDs will signal shutdown due to high battery. The inverter will first wait 30 seconds and will only resume operation once the battery voltage has dropped to an acceptable level.

Check for faulty battery chargers, alternators, or solar chargers connected to the battery.

High temperature

The inverter will shut down if it detects a too high internal temperature. The LEDs will signal shutdown due to high temperature. The inverter will wait 30 seconds and will only resume operation when the temperature has dropped to an acceptable level.

High temperature alarms are generally caused by a too high ambient temperature, often in combination with a high inverter load. Check if the area the inverter is used in is well ventilated and perhaps even air-conditioned.

High DC ripple

The inverter will shut down if it detects a too high DC ripple. The LEDs will signal shutdown due to high DC ripple. The inverter will wait 30 seconds and then resume operation again. If after 3 restarts, the DC ripple voltage is still too high, the inverter will shut down and will not attempt to restart again. To restart the inverter, switch it off and then switch it on again.

High DC ripple is usually caused by loose DC cable connections and/or too thin DC wiring. To clear or prevent ripple alarms, check the wiring between the battery and the inverter. Check if the wiring is the recommended thickness, that all connections are tightened correctly, and that the fuses and battery isolators are in good working order. For more information on DC ripple, see the Wiring Unlimited book.

Continuous high DC ripple reduces the life expectancy of the inverter.

5.3. Monitoring via VictronConnect

The VictronConnect app can be used to monitor the inverter.

For information on how to connect, see The VictronConnect app [2] chapter and/or the VictronConnect manual which can be found on the VictronConnect app information page.

The VictronConnect app will display the following information:

* Please note that the app is not active in the background. This means that the app will not send alarms or warnings to your phone unless the app is active in the foreground.

5.4. Monitoring via a GX device, GlobalLink and the VRM portal

The inverter can be connected to a GX device, like a Cerbo GX or a Color Control GX. When connected, the GX device will display the inverter on the system overview screen and the device list. The GX device will also display a message in case of an inverter warning or alarm.

If the GX device is connected to the internet, the inverter can be remotely monitored via the VRM portal. For more information on the VRM portal, see the VRM - Remote monitoring information page.

Alternatively, the inverter can be connected to a GlobalLink 520, and then remotely monitored via the VRM portal.

6. Technical Specifications

7. Appendix

Models: HW15 NEMA 5 VE.Direct 230V Inverter, HW15, NEMA 5 VE.Direct 230V Inverter, VE.Direct 230V Inverter, Inverter

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