Thule AeroBlade Edge Flush Roof Rack System
Models: 7601, 7602, 7603
Document Type: Installation Instructions
Product Overview
This document provides installation instructions for the Thule AeroBlade Edge Flush roof rack system. Ensure you have the correct Thule Podium Kit (sold separately) for your specific vehicle before proceeding.
Page 1: Title page showing Thule logo, product name "Thule AeroBlade Edge Flush", model numbers "7601, 7602, 7603", and "Instructions". Includes "CITY CRASH ISO 11154-E" certification and Thule website "thule.com".
Specifications and Contents
| Model | Weight |
|---|---|
| 7601 | 2.3 kg (5.1 lbs) |
| 7602 | 2.4 kg (5.3 lbs) |
| 7603 | 2.5 kg (5.5 lbs) |
Page 2: Lists model numbers and their weights. Shows icons indicating warnings ⚠️, security checks, and speed limits (40 km/h / 25 Mph, 80 km/h / 50 Mph, 130 km/h / 80 Mph). Displays a list of included parts with quantities: x1 bar, x4 bolts (20mm), x2 end caps, x1 tool.
Included Parts:
- Load Bar (x1)
- Bolts (20mm) (x4)
- End Caps (x2)
- Installation Tool (x1)
Installation Steps
Page 3: Shows a warning ⚠️ icon and references to "Thule Podium Kit xxxx > Instructions" (Kit-manual). Multilingual notes (EN, FR, ES) emphasize moving to the KIT-manual for car-specific steps before continuing with these instructions. Shows diagrams of parts and tools.
Step 1: Prepare the Bar
Page 4: Shows a load bar and a rubber strip (x1). A hand is shown inserting the rubber strip into the T-slot of the bar. Scissors are shown cutting the strip to length. Text "or / ou / o" indicates alternative methods or options.
Cut the rubber strip to the required length for the bar. Insert the strip into the T-slot of the load bar.
Step 2: Mount to Vehicle
Page 5: Shows a warning ⚠️ icon and references to "Thule AeroBlade Edge > Instructions". Depicts cleaning the vehicle's roof. Shows two Thule AeroBlade Edge bars being placed on the roof of a vehicle. Dimensions for bar placement are indicated: 24 - 32 inches (610 - 810 mm).
Clean the roof of your vehicle. Place the Thule AeroBlade Edge bars onto the vehicle's roof, ensuring correct spacing (24-32 inches / 610-810 mm).
Step 3: Secure the Bar
Page 6: Shows a bolt (x1) being inserted into the mounting mechanism. Two numbered steps (1 and 2) illustrate tightening the bolt using the provided tool. A torque specification of 6 Nm / 4.4 ft-lb is given. Multilingual text "Tighten alternately" (EN, FR, ES) advises alternating tightening between sides.
Insert the bolt and tighten it using the tool. Apply a torque of 6 Nm (4.4 ft-lb). Tighten alternately on each side.
Step 4: Attach End Caps
Page 7: Shows two end cap types, labeled 'R' (Right) and 'L' (Left), each with quantity x1. Illustrates attaching the 'R' end cap to the right side of the load bar and the 'L' end cap to the left side.
Attach the Right (R) end cap to the right side of the load bar. Attach the Left (L) end cap to the left side of the load bar.
Step 5: Final Securing
Page 8: Shows a warning ⚠️ icon. Depicts the final steps of securing the rack system to the vehicle's roof, with arrows indicating adjustments and final tightening.
Perform final adjustments and secure the rack system to the vehicle.
Step 6: One Key System (Optional)
Page 9: Shows information about the "Thule ONE KEY SYSTEM". Depicts lock cylinders (512 (x2), 544 (x4), 596 (x6), 588 (x8)) and keys. Illustrates inserting a lock cylinder into the rack mechanism and using a key to lock it. Also shows how to attach accessories like Xadapt.
If equipped with the Thule ONE KEY SYSTEM, insert the lock cylinders and use the key to secure the rack. This system is also compatible with Thule Xadapt accessories.
Step 7: Final Check
Page 10: Shows a sequence of actions (1-5) for final tightening and securing. Step 1-2: Inserting and turning a screw. Step 3-4: Tightening bolts with a tool, referencing the KIT-manual. Step 5: Shows the fully installed rack on a car roof. Multilingual text "Only a few turns" (EN, FR, ES) indicates minimal tightening is needed for this step.
Complete the final tightening and securing steps. Ensure all parts are securely fastened. Only a few turns are needed for the final adjustments.
Thule Rack Guidelines
When using Thule Load carriers and accessories, users must understand the precautions to ensure safety and proper usage.
- Maximum Load Capacity: Do not carry more than 75 kg (165 lbs) on Thule load carriers. The total load includes the weight of the cargo plus the weight of accessories used for carrying the cargo. Thule load carriers do not increase the vehicle's roof strength.
- Legal Compliance: Check local and state laws governing the projection of objects beyond the perimeter of a vehicle. Be aware of your cargo's width and height to avoid low clearance issues (branches, bridges, parking garages).
- Vehicle Handling: All cargo affects the vehicle's driving behavior. Never drive with any lock, knob, or rack part in an open or unlocked position.
- Securing Long Loads: Long loads such as sailboards, surfboards, kayaks, canoes, and lumber must be tied down front and rear to the vehicle's bumpers or tow hooks.
- Maintenance: Remove your Thule rack and accessories when they are not in use and before entering automatic car washes.
- Driving Conditions: Obey all posted speed limits and traffic cautions. Adapt your speed to the road conditions and the load being carried.
- Proper Use: Do not use Thule load carriers and accessories for purposes other than those for which they were designed. Do not exceed their carrying capacity. Failure to follow these guidelines or the product's instructions will void the warranty.
- Consult Dealer: Consult your Thule dealer if you have any questions regarding the operation and limits of Thule products. Review all instructions and warranty information carefully.
- Restrictions: Not for use on trailers or towed vehicles. Not for offroad use.
Page 11: Contains detailed multilingual guidelines (EN, FR, ES) covering maximum load, legal compliance, vehicle handling, securing loads, maintenance, driving conditions, proper use, and restrictions.
Warranty and Support
For complete warranty and guideline information, visit thule.com.
Page 12: Shows icons indicating information ℹ️. Provides links to visit thule.com for warranty and guideline information in English, French, and Spanish. Displays Thule Inc. and Thule Canada Inc. addresses, customer service email (customer.service@thule.com), and website (www.thule.com). Also reiterates Thule ONE KEY SYSTEM components and lock cylinder codes.
Contact Information:
- Thule Inc. 42 Silvermine Road Seymour, CT 06483
- Thule Canada Inc. 700 Bernard Granby QC J2J 0H6
- Email: customer.service@thule.com
- Website: www.thule.com
