Instructions for Clarke models including: IDH50L110V, 6470612, IDH50L110V 50L 110V Industrial Dehumidifier, IDH50L110V Industrial Dehumidifier, 50L 110V Industrial Dehumidifier, Industrial Dehumidifier, 50L 110V Dehumidifier, Dehumidifier, 50L Dehumidifier, 110V Dehumidifier
IDH50L110V 50L 110V Industrial Dehumidifier Rev 1 (10410612) (6470612)
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DocumentDocument50L 110V INDUSTRIAL DEHUMIDIFIER MODEL NO: IDH50L110V PART NO: 6470612 OPERATION & MAINTENANCE INSTRUCTIONS DL0624Rev1 INTRODUCTION Thank you for purchasing this CLARKE 50 Litre 110V Industrial Dehumidifier. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended. Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission. This guarantee does not effect your statutory rights. ENVIRONMENTAL RECYCLING POLICY Recycle unwanted materials instead of disposing of them as waste. All unwanted accessories and packaging should be sorted and taken to a recycling centre for disposal in a manner which is compatible with the environment. By purchasing this product, the customer is taking on the obligation to deal with its safe disposal in accordance with the Waste Electrical and Electronic Equipment regulations (WEEE). In effect, this means that this product must not be disposed of with general household waste. It must be disposed of according to the laws governing Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal facility. R290 is a refrigerant that complies with EEC environmental standards; nonetheless, the refrigerant circuit on the machine should not be punctured. At the end of its working life, consign the dehumidifier unit to a special collection centre. 2 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com ELECTRICAL CONNECTIONS WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE POWER SUPPLY. Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. Connecting it to any other power source may cause damage. If the plug has to be changed due to damage, a replacement should be fitted, following the wiring instructions shown below. The old plug must be disposed of as insertion into a 110v socket could cause an electrical hazard. WARNING: THE WIRES IN THE 3 CORE POWER CABLE OF THIS PRODUCT ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE: BLUE = NEUTRAL, BROWN = LIVE, YELLOW/GREEN = EARTH If the colours of the wires in the power cable of this product do not correspond with the markings on the terminals of your plug, proceed as follows. · The Blue wire must be connected to the terminal which is marked N or Neutral. Plug must be BS60309 approved. · The Brown wire must be connected to the terminal which is marked L or Live. · The Yellow/Green wire must be connected to the terminal which is marked E or Earth. If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself. 3 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com OVERVIEW No. Description 1 Handle 2 Control Panel 3 2 x Wheels 4 Continuous Drainage Pipe Outlet Hole 5 2 x Feet 6 5 Litre Internal Water Tank 7 Air Inlet and Carbon Air Filter 8 Carbon Air Filter Pull Tab Contents List: 1 x 50L Dehumidifier, 2 x Wheels, 1 x Wheel Axle Rod (Inc: Nuts & Washers), 4 x Axle Fixing Screws, 1 x Drainage Pipe 4 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com SAFETY WARNINGS WARNING: IF THE SUPPLY CABLE IS DAMAGED, IT MUST BE REPLACED BY THE MANUFACTURER, ITS SERVICE AGENT OR SIMILARLY QUALIFIED PERSONS IN ORDER TO AVOID A HAZARD. 1. Please read these instructions carefully and retain for future reference. 2. Position the mains cable so that it cannot be inadvertently pulled or pinched and where it does not cause a trip hazard. 3. This appliance is designed to dehumidify industrial environments and MUST NOT be used for other purposes. 4. If the appliance requires repair, ALWAYS contact your CLARKE dealer. ALWAYS insist on original spare parts. Repairs carried out by unauthorized persons may be dangerous and invalidate the guarantee. 5. Children SHOULD NOT play with the appliance. Cleaning and user maintenance SHOULD NOT be undertaken by children. 6. Before cleaning or maintenance operations, ALWAYS unplug the appliance from the power supply. 7. DO NOT move the appliance by pulling the power cable. 8. DO NOT install the appliance in rooms containing gas, oil or fuel. 9. DO NOT install near sources of heat. 10. DO NOT use the appliance on inclined surfaces. 11. Keep the appliance away from inflammable substances (alcohol etc) or pressurised containers (e.g. aerosol cans). 12. DO NOT rest heavy or hot objects on top of the appliance. 13. ALWAYS transport the appliance upright. Wait at least 1 hour after transporting the appliance before using it to allow the refrigerant gasses to settle. 14. DO NOT use the appliance outdoors. 15. DO NOT obstruct the air inlet or outlet. 16. DO NOT use means to accelerate the defrosting process or to clean, other than those recommended in this manual. 17. DO NOT store in a room continuously operating ignition sources like open flames, operating gas appliance or electric heater. 18. DO NOT cover the dehumidifier when in use. Place at least 50cm (100cm from front) from walls, doors, windows or obstructions. 5 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com WARNING: DO NOT USE OR STORE THE DEHUMIDIFIER NEAR A HEAT SOURCE, AS THE UNIT CONTAINS PRESSURISED FLAMMABLE REFRIGERANT GAS (R290-HYDROCARBON PROPANE) R290 REFRIGERANT GAS (HYDROCARBON PROPANE) H220: Extremely Flammable Gas. H280: Contains Gas Under Pressure, May Explode if Heated. R290 refrigerant gas complies with UK & European environmental directives. R290 has a low GWP (Global Warming Potential) of 3 and CO2 equivalent to 0.0006t The dehumidifier contains approximately 200g of R290 refrigerant gas. The refrigerant system MUST NOT be perforated or punctured. · DO NOT use or store in an unventilated space with an area smaller than 4m² per unit. The room must be such as to prevent stagnation of possible leaks of refrigerant gas as there could be a danger of fire or explosion hazard should the refrigerant come into contact with electric heaters, stoves or other sources of ignition. · Refrigerant gas may be odourless. · DO NOT use the product and contact the retailer for advice if damage has occurred to the unit which may have compromised the refrigerant system. · Any repairs or maintenance must only be carried out on the unit by a suitably qualified engineer. Before opening and servicing the unit, the authorized engineer must be in possession of a copy of the manufacturer's service manual and must follow the safety information contained within it to ensure all hazards are minimized. 6 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com SAFETY SYMBOLS Read the manual and safety instructions before use Indoor use only Do not cover when in use Warning: Risk of Fire, Flammable Gas (R290) TECHNICAL SPECIFICATION Power Source AC 110V Input Current @ Rated Load 7.4A @ 30oC RH 80%, 5.5A @ 27oC RH 60% Power 800W @ 30oC RH 80%, 600W @ 27oC RH 60% IP Rating IP22 Dehumidifying Extraction Rate 50 litres/day @ 30oC RH 80% 30 litres/day @ 27oC RH 60% Suction Pressure (Low - High) 0.4Mpa - 1.0Mpa Discharge Pressure (Low - High) 1.5Mpa - 2.5Mpa Max. Air Flow Rate 300m3/h Working Space 50 - 120m3 Operating Temperature 5oC - 35oC Refrigerant 200g of R290 (Hydrocarbon Propane) Weight 30kg Dimensions (DxWxH) Handle Down: 480mm x 450mm x 655mm Handle Up: 480mm x 450mm x 900mm 7 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com ASSEMBLY HANDLE 1. Place the machine in the upright position, Lift the handle on the rear of the machine by 180 degrees to the upright position. 2. Secure the handle in position using the screws provided. WHEELS 1. Incline the machine body, as shown, and fix the wheel axle on the bottom of the machine body using the 4 screws. 2. Using the nuts and washers, fix the wheels to the axle rod. 3. Once the wheels have been installed, place the machine in the upright position. NOTE: Once assembly is complete, leave the machine to stand for 1 hour, this is for the refrigeration gases to settle before use. 8 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com OPERATION CONTROL PANEL No. Description 1 Timer 2 Temperature 3 Dehumidification 4 Humidity 5 Power 6 Timer Set No. Description 7 Subtract 8 Add 9 Full Water Tank 10 Air Speed 11 Defrosting Button On/Off (Button 5) + (Button 8) - (Button 7) Timer (Button 6) Operation Instructions Switches the machine On and Off Adjusts different set values in different states: 1: Increases the humidity value set (RH 10% to 95%) 2: Increases the timing (Hours) set (00 to 24) Adjusts different set values in different states: 1: Decreases the humidity value set (RH 10% to 95%) 2: Decreases the timing (Hours) set (00 to 24) Short press the button to launch a cycle to Off. Set On/Off timer and exit 9 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com WATER TANK & CONTINUOUS DRAINING This machine has a 7 litre internal water tank. When the water tank is full, the machine will automatically shutdown at 5 litres and enter standby mode, on the LED display the `Full Water Tank' will light up and an alarm will sound. TO EMPTY THE TANK 1. Open the water tank door at the front of the machine. 2. Pull water tank out of the holding clips and empty. 3. Replace the water tank back in the holding clips and close the door. NOTE: The water tank full alarm will continually sound when the tank is removed and will not turn off until the tank is empty and correctly seated back in the machine. PREPARATION FOR CONTINUOUS DRAINING An external drainage pipe enables continuous dehumidifying without having to empty the water tank. 1. Extract the water tank from the machine and remove the plug from the water tank spout. 2. Locate the external drainage pipe and feed it through the drainage pipe outlet hole on the side of the machine. 3. Place the end of the pipe onto the water tank spout and replace the tank back in the machine. 4. Place the external end of the pipe into a suitable receptacle/ drain ensuring that the end of the pipe is below the level of the outlet in the unit body. NOTE: If using a receptacle, make sure it is large enough as the machine can produce up to 50 litres of water in a 24 hour period. 10 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com NOTE: The pipe has an internal diameter of 13mm and is 100cm long. NOTE: DO NOT submerge the end of the pipe in water, as this may cause water to be drawn back up into the machine. TIMING AND ON/OFF FUNCTION Setting the timer for both powering on and off will initiate the cycle timer mode. SETTING OF TIMER - POWER ON 1. When the machine is powered off, press the "Timing" button. 2. The "Timing On" icon will flicker and the time set will flicker on the display screen. 3. Press the "+" or "-" buttons to adjust the timing. The dehumidifier will make a sound once the button is pressed. The time set will increase or decrease by "1", holding the button for 2 seconds will continually increase or decrease the time. 4. Once the required time is set, non-action of the buttons for 10 seconds the dehumidifier will accept the new setting and the "Timing On" icon will flicker (Ranging from 0 to 24 hours, and 0 hours as default). SETTING OF TIMER - POWER OFF 1. When the machine is powered on, press the "Timing" button. 2. The "Timing Off" icon will flicker and the time set will flicker on the display screen. 3. Press the "+" or "-" buttons to adjust the timing. The dehumidifier will make a sound once the button is pressed. The time set will increase or decrease by "1", holding the button for 2 seconds will continually increase or decrease the time. 4. Once the required time is set, non-action of the buttons for 10 seconds the dehumidifier will accept the new setting and the "Timing Off" icon will flicker (Ranging from 0 to 24 hours, and 0 hours as default). HUMIDITY CONTROL · When the rooms humidity value is 3% lower than the set humidity on the machine, the compressor will shut down, the fan will delay shut down for 3 minutes and then shut down; and when it is 3% higher than the humidity value set on the machine, both the fan and compressor will start to operate. · When the humidity is set at the minimum value (10%), the machines default will enter the continuous dehumidifying mode. 11 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com · When started, the compressor will start 3 seconds later and when it is shut down, the fan will run for 3 seconds. · If a fault of the humidity sensor occurs, the machine will turn to the continuous dehumidifying mode. · If a fault of the coil sensor occurs, the machine will turn to the timing defrosting mode (See Defrosting Mode). PROTECTION FUNCTION · Once shut down, the compressor will take 3 minutes to restart. Quick start is available for the first power-on. · Power off memory: For abrupt power outage or accidental unplugging, the machine will automatically return to the operating state right before the `incident', and continue at that state for the next power-on. DEFROSTING MODE Defrosting Mode Automatic Defrosting Timing Defrosting Description Sensor at Normal State 1: It enters this mode when the compressor runs constantly for 30 minutes and the coil temperature is tested to be < or = 1oC. 2: In defrosting, the compressor stops running, the fan continues running and the defrost light is on. In this mode, the machine will defrost for 8 minutes and then switch to standby mode. 12 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com MAINTENANCE WARNING: ALWAYS UNPLUG THE DEHUMIDIFIER BEFORE PERFORMING ANY CLEANING OR MAINTENANCE OPERATIONS. CLEANING THE CABINET · Use a soft damp cloth to clean the exterior. · Never use harsh chemicals or abrasive cleaning agents as these may damage the casing finish. · Clean the water tank and its cover regularly to prevent mould build up. CLEANING THE CARBON AIR FILTER 1. At the front of the machine, pull the filter upwards, using the tab. 2. Wash the filter under running water to remove any dust and dirt. 3. Allow the filter to dry naturally. 4. Refitting is the reverse process. The frequency depends on the duration and the level of dust in the environment. If the machine is being used regularly, it is recommended that you clean the filter every 2 weeks. STORAGE · Unplug from the mains socket. · Empty any water from the tank. · Clean and reinstall the filter. · Cover the dehumidifier to prevent dust getting into the workings. 13 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com TROUBLESHOOTING Cause Solution No operation (Shown as no power) Power outage Check if the power supply is in working order. Confirm the plug is correctly inserted in the power socket. Fuse in plug or fuse board Replace the relevant fuse. blown No operation (Shown as power on) Environmental humidity lower than the set value The machine is defrosting Reset humidity setting according to the demand. Wait for defrosting to complete. Dehumidifier function not effective If a door or window are open Room temperature is too low Close the door or window. Do not use the dehumidifier. Room temperature too high, humidity too low. In dry conditions the dehumidification ability will reduce. Air filter blocked. Remove any dirt or obstruction from the air intake. Noise is abnormal during operation Dehumidifier is positioned incorrectly. Air filter blocked. Check that dehumidifier is placed on a flat level surface. Remove any dirt or obstruction from the air intake. There is a `tittering' sound. This is the flow of the refrigerant, which is a normal phenomenon. Water Leak Connection of drainage pipe become loose. Check pipe connection. Drainage system is blocked. Remove obstacle and straighten out drainage pipe. Frosting Occurs The ambient temperature is This is a normal phenomenon low and the machine is and the dehumidifier has an waiting for defrost. automatic defrost function. 14 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com DISPLAY CODES Display Code E1 E2/E3 EE Instruction Fault with coil sensor Fault with humidity and/or temperature sensor Refrigerant leakage Action See Defrosting Mode. Replace temperature and humidity sensor. Contact CLARKE service department if EE signal remains. ELECTRICAL DIAGRAM 15 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com COMPONENT PARTS DIAGRAM 16 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com COMPONENT PARTS LIST No Description 1 Handle 2 4 x Bolt & Nut, M6 x 35 3 Handle Bracket 4 Back Cover 5 Discharge Pipe 6 Suction Pipe 7 Control Panel Label 8 Control Panel 9 Control Panel Holder 10 Main Body Shell 11 Motor Bracket 12 220V/50Hz Fan Motor 13 250mm Fan Blade 14 Partition Plate 15 Condenser 16 Evaporator 17 Sensor Bracket 18 Temp. & Humidity Sensor 19 Sensor Cover 20 Carbon Air Filter 21 Front Cover Bracket 22 Front Cover/Grill 23 Water Tank Door 24 Hinge Bolt 25 Door Hinge 26 Water Drip Pan 27 Water Level Switch 28 Water Tank 29 Magnetron Switch 30 Magnetron Switch Holder 31 Water Tank Plug 32 Water Tank Bracket 33 Control Box No Description 34 Power Strip 35 Fan Motor Capacitor 36 Control Box Side Plate 37 Water Tank Bracket 38 Water Tank Support Plate 39 Main Body Base Plate 40 Foot Bracket 41 Foot Pad 42 Wheel Axle, 16mm x 462mm 43 Wheel 44 Foot Rest 45 Compressor Capacitor 46 Compressor Bolt, M8 x 40 47 Compressor Mat 48 Compressor 49 Power Cable 50 Power Cable Storage Clip 17 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com DECLARATION OF CONFORMITY - UKCA 18 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com ASSOCIATED 110V PRODUCTS EURO5 Generator PG3800ADV 12" Ventilator/Air Mover - CON305 2.8kW Electric Fan Heater- Devil 3003 ·Max Output:3000W ·5.6HP Petrol Engine ·Dims(LWH):600mm x 480mm x 445mm ·Part No. 8857854 ·Fan Dia.: 12" (300mm) ·Air Flow: 3900m3/h ·Dims(LWH):375mm x 386mm x 430mm ·Part No. 3230480 ·Adjustable Thermostat ·Weight: 6.15kg ·Dims(LWH):400mm x 260mm x 390mm ·Part No. 6925125 Transformer - CTR3000 110V Extension Lead C14EC Twin LED Work Light & Tripod - SMD84T/110 ·BS4343 Dual Sockets ·3300va with Overload Circuit Protection ·Dims(LWH):236mm x 195mm x 265mm ·Part No. 3220785 ·16 Amp ·14 Metres ·Part No. 3220825 ·2 x 1650 Lumen Floodlights ·Internal or External Use IP54 ·Adjustable Height upto 1720mm ·Part No. 4003640 19 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.comMicrosoft: Print To PDF