Instruction Manual for CEBEA models including: ZYJ22-X-32A AC Charging Pile, ZYJ22-X-32A, AC Charging Pile, Charging Pile, Pile
JIANGSU CEBEA NEWENERGY TECHNOLOGY CO.,LTD CEBEA-CDZ 2BDSP-CEBEA-CDZ 2BDSPCEBEACDZ cebea cdz
CEBEA-CDZ Ev Charger by JIANGSU CEBEA NEWENERGY
File Info : application/pdf, 28 Pages, 902.90KB
DocumentDocumentOperation Instruction of AC Charging Pile ---- ZYJ22-X-32A/220V-JT V1.1 AC Charging Pile Document Version V1.1 Contents ............................................................................................................................................................- 1 Contents ......................................................................................................................................................- 1 ............................................................................................................................................................- 3 Foreword .................................................................................................................................................... - 3 ............................................................................................................................................- 3 Safety Precautions ...................................................................................................................................... - 3 1 ......................................................................................................................................- 5 Chapter 1 Product Introduction .................................................................................................................. - 5 - 1.1 ......................................................................................................................................- 5 1.1 Product Introduction .....................................................................................................................- 5 1.2 ..............................................................................................................................- 6 1.2 Product Functional Block Diagram ..............................................................................................- 6 1.3 .............................................................................................................................- 7 1.3 Description of Main Parameters ................................................................................................- 7 1.4 ..........................................................................................................................- 8 1.4 Product Performance and Features ...............................................................................................- 8 1.5 ..............................................................................................................................- 9 1.5 Operating Environment of Product .............................................................................................. - 9 1.6 ............................................................................................................................- 10 1.6 Design Specifications of Products ..............................................................................................- 10 1.7 ....................................................................................................................................- 12 1.7 Product Structure ........................................................................................................................- 12 - 1.7.1 ....................................................................................................................- 12 1.7.1 Outside View ................................................................................................................... - 12 7.2 .......................................................................................................................- 12 7.2 Internal Structure Diagram .................................................................................................- 12 2 ............................................................................................................................- 12 - -1- AC Charging Pile Chapter 2 Instructions for Installation and Operation ..............................................................................- 12 2.1 ............................................................................................................................- 12 2.1 Open-box Inspection .......................................................................................................... - 12 2.2 ............................................................................................................................- 13 2.2Preparation for Installation ..................................................................................................- 13 2.3 ............................................................................................................................- 15 2.3 Installation Process .............................................................................................................- 15 2.4 ................................................................................................................- 17 2.4 Power-on Inspection and Debugging of Equipment .................................................................. - 17 2.5 ....................................................................................................................................- 19 2.5 Charging Operation .................................................................................................................... - 19 2.6 ............................................................................................................................- 19 2.6 Remote Charging Control .......................................................................................................... - 19 3 ............................................................................................................................- 21 Chapter 3 Common Troubleshooting ....................................................................................................... - 24 - -2- AC Charging Pile Foreword Thank you for your support for our products. Our company focuses on the field of new energy electric vehicle charging and is committed to providing customers with excellent charging equipment and complete charging operation solutions. The electric vehicle charging pile developed and produced by our company has advanced functions, stable performance, wide application of use, strong practicability, mature charging station construction and operation solutions, and has a good reputation in the industry. Safety Precautions 1) 1) Please do not put flammable, explosive or combustible materials, chemicals, combustible vapor and other dangerous goods near the charging pile; 2) 2) Keep the charging gun head clean and dry. If it is dirty, please wipe it with a clean dry cloth. It is strictly forbidden to touch the charging gun core with hands when it is live 3) 3) It is strictly forbidden to use the charging pile when the charging gun or the charging cable is defective, cracked, worn, broken, or the charging cable is exposed. If any defect is found, please contact the staff in time; 4) -3- AC Charging Pile 4) Please do not try to dismantle, repair or modify the charging pile. If it is needed to repair or modify it, please contact the staff. Improper operation may cause damage, water leakage, and electric leakage to the equipment; 5) 5) In case of any abnormal situation during the use, press the emergency stop button immediately to turn off all input and output power supplies; 6) 6) In case of rain and thunder, please charge carefully; 7) 7) Children shall not get close to and use the charging pile during charging to avoid injury. 8) 8) In the process of charging, the vehicle is forbidden to drive and can be charged only when it is static. The hybrid electric vehicle shall flame out before charging. -4- 1 AC Charging Pile Chapter 1 Product Introduction 1.1 1.1 Product Introduction IP65 This product is a single-phase AC charging pile, mainly used for AC slow charging of electric vehicles. The design of the product is highly simple. It provides card swiping and plug and play charging modes, with charging protection function. The principle of industrial design is adopted for the equipment, with the original function of toppling protection to ensure safe operation of the equipment. The protection level of the whole equipment reaches IP65, and it has good dustproofing and waterproofing functions and can be safely operated and maintained outdoors. 1 -5- Figure 1 Outside View of Charging Pile 1.2 1.2 Product Functional Block Diagram AC Charging Pile Display module Input module Intelligent control module of charging pile Emergen cy stop Input Socket Output 2 Figure 2 Product Functional Block Diagram -6- AC Charging Pile 1.3 1.3 Description of Main Parameters Detailed Specification Product Model FY5860-A-1-32A/220V-D Product name Single-phase AC pile Product type Simple home version PC Shell material Black tempered glass panel, PC body Appearance structure Equipment dimension Installation method 310*161*79.8mm ( L*W*H ) \ Wall-mounted\portable Wiring method Getting in and going out from the bottom Equipment weight <6kg Gun length 7.65Feet Input voltage 240V Electrical indexes Input frequency Max. power Output voltage 11KW 220V 50Hz 48A Output current -7- AC Charging Pile Standby power <3W consumption / Applicable scene Indoor / Outdoor Operating temperature -30 ~ +55 5% ~ 95% Operating humidity 5% ~ 95%, without condensation Environmental indexes Height above sea level Protection level <2000m IP65 Cooling method Natural cooling Safety certification MTBF [UL 2594:2016 Ed.2] [CSA C22.2#280:2016 Ed.2] 100,000 100,000 hours UV Special protection UV protection design Safety design Over-voltage protection, under-voltage protection, overload protection, earth leakage protection, grounding protection, over-temperature protection, low-temperature protection, lightning protection 1.4 1.4 Product Performance and Features Product performance -8- AC Charging Pile Modular design, stable and reliable: Modular design principle is adopted for the equipment, with flexible configuration and convenient maintenance. All-round protection and safe operation: It has over-voltage protection, under-voltage protection, overload protection, earth leakage protection, grounding protection, over-temperature protection, low-temperature protection, lightning protection and toppling protection, ensuring safe and reliable operation of the equipment and effectively preventing accidents. Easy to use: Easy to install and use. Product features IP65 High protection level: IP65, supporting outdoor harsh environment, not needing to set up additional canopy, etc. 30° Original toppling protection design: When the inclination of the equipment exceeds 30° due to accidents in the electrifying process, the power supply will be turned off immediately and the output shall stop to protect the personal and equipment safety. 3W3 Low power consumption: The standby power consumption of the equipment is as low as 3W, energy saving and low consumption. Strong compatibility: The equipment is simple home version, and can be configured in plug and play operation mode with software. Only the software needs to be set, while the hardware does not need to be transformed. Simple structure: Occupying a small space, lightweight, the equipment can be fixed or portable, 1.5 1.5 Operating Environment of Product 2000 -9- Height above sea level: 2000m -30~55 Operating ambient temperature of equipment: -30~55 5%~95% Relative air humidity: 5%~95% / Indoor/Outdoor operation The pile surroundings shall keep away from flammables and explosives AC Charging Pile 1.6 1.6 Design Specifications of Products The single-phase AC charging pile is designed according to the latest national standard and meets the industry standard in function and performance. The technical standards used are shown in the table below. 2 Table 2: Technical Standards and Regulations No. Standard No. 1 GB/T 18487.1-2015 2 GB/T 20234.2-2015 3 GB/T 20234.2-2015 Standard Name 1 Electric Vehicle Conductive Charging System Part 1: General Requirements 1 Connection Set for Conductive Charging of Electric Vehicles Part 1: General Requirements 2 Connection Set for Conductive Charging of Electric Vehicles Part 2: AC Charging Coupler 4 GB/T 27930-2015 5 GB/T 19596-2004 Communication Protocols between Off-board Conductive Charger and Battery Management System for Electric Vehicle Terminology of Electric Vehicles - 10 - 6 GB/T 17618 7 GB 9254-2008 8 GB 4208-2008 9 DL/T 645-2007 10 GB9286-1998 11 GB 6587.4-1986 12 GB 6587.5-1986 13 GB/T 13384-2008 14 GB/T 17626.2-2006 15 GB/T 17626.3-2006 16 GB/T 17626.4-2008 17 GB/T 17626.5-2008 18 GB/T 17626.6-2008 AC Charging Pile Information Technology Equipment Immunity Characteristics Limits and Methods of Measurement Information Technology Equipment Radio Disturbance Characteristics Limits and Methods of Measurement IP Degrees of Protection Provided by Enclosure (IP Code) Multi-function Watt-hour Meter Communication Protocol Paints and Varnishes Cross Cut Test for Films Vibration Tests for Electronic Measuring Instruments Shock Tests for Electronic Measuring Instruments General Specifications for Packing of Mechanical and Electrical Product Electromagnetic Compatibility Testing and Measurement Techniques Electrostatic Discharge Immunity Test Electromagnetic Compatibility Testing and Measurement Techniques Radiated, Radio-frequency, Electromagnetic Field Immunity Test Electromagnetic Compatibility Testing and Measurement Techniques Electrical Fast Transient/Burst Immunity Test Electromagnetic Compatibility Testing and Measurement Techniques Surge (Impact) Immunity Test Electromagnetic Compatibility Testing and Measurement Techniques Immunity to Conducted Disturbances, Induced by Radio-frequency Fields - 11 - 1.7 1.7 Product Structure 1.7.1 1.7.1 Outside View AC Charging Pile 7.2 7.2 Internal Structure Diagram 2 Chapter 2 Instructions for Installation and Operation 2.1 2.1 Open-box Inspection After the AC charging pile arrives, open the package and check the following items: Visually inspect the appearance and check whether the AC charging pile is damaged in transit. If there is any damage, please inform the carrier immediately. - 12 - AC Charging Pile Check whether the accompanying accessories are complete and correct according to the packing list. If the accessories are missing or the model is not consistent, keep the on-site records in time, and inform the local office of the Company immediately. 2.2 2.2Preparation for Installation Installation Tools Tool Name Insulation torque spanner Picture Combination spanner Hydraulic tongs Diagonal pilers Main Function Fastening the bolts Fastening the bolts Emergen cy stop Pressing OT terminals Cutting off the cables - 13 - AC Charging Pile Tool Name Multi-meter Picture Cross screwdriver (PH2×150mm, PH3×250mm) Insulation adjustable spanner Main Function Checking electrical connection and electrical parameters Fastening the screws Fastening the bolts - 14 - AC Charging Pile Preparation of Cables The following cable specifications for charging pile power supply are recommended: Cable Name Cable Specification Length Reserve Power line 3*8AWG Single-phase power cable of 3*8mm3 and above Subject to the specific construction length 63A ( 48A ) Circuit breaker Single-phase 63A circuit breaker (Single-phase 48A charging pile) 2.3 2.3 Installation Process 1 1) Wiring, installation of wall-mounted bracket - 15 - 2) AC Charging Pile 2) Incoming installation of charging pile 3) 4) Wall mounting and fixing Hang the mounting hole at the back of the equipment onto the fixed screw on the wall from the front and fix it; 5) 6) Installation of gun base 800mm Install the gun base under the equipment, with an installation height of 800mm from the ground - 16 - AC Charging Pile 5) 5) The installation is over, and the effect is as shown in the figure below: 2.4 2.4 Power-on Inspection and Debugging of Equipment 1 1) Pre-operation inspection Please carefully check and ensure the following items before operation: The installation position of AC pile is convenient for operation and maintenance - 17 - The AC pile and accessories are correctly connected and firmly installed AC Charging Pile The type selection of earth leakage circuit breaker at AC incoming terminal is reasonable There are no external objects or parts left on the top of AC pile 2 2) Equipment power-on 1. 1. Confirm that all the above items meet the requirements before operation 2. 2. Close the earth leakage circuit breaker of incoming power line 3. 5 3. Power-on of AC pile: There is about 5 seconds of power-on self-test time, and the indicator lamp will be on in red, yellow and green alternately, 1 second respectively 4. LED 4. After power-on self-test, observe the status of LED indicator lamp. Normal standby: The green light is breathing, on for 1S, and off for 3S Equipment fault: The red lamp is always on 3 ----Chinese - 18 - ----English AC Charging Pile 2.5 2.5 Charging Operation 1 1) Charging connection After the electric vehicle owner stops the electric vehicle in place, take down the charging gun from the pile and insert it into the charging base of the electric vehicle. Please carefully check whether it is inserted in place to ensure reliable connection. - 19 - 2 AC Charging Pile 2) Charging control CPU M1 For this standard charging pile, ensure that the charging gun is reliably inserted into the electric vehicle, and it receives the upper charging instruction before charging the electric vehicle. The upper charging instruction may come from CPU or M1 contactless card, Charging by swiping the card Charging users need to apply for the charging card to the device manager to charge their vehicles; 2MM 3S After parking the vehicle, connect to the charging gun and swipe the charging card in the card swiping area on the equipment panel, and keep a distance of not less than 2MM between the card and the card swiping area. Stay for about 3S, and then you can charge your electric vehicle; 3 3) Charging stops When the charging pile is in working state, the vehicle owner can end charging in the following ways: 1. 1. Swipe the card to end charging, and when the vehicle is unlocked, draw the gun; - 20 - 2.6 2.6 1 Download the Doodle Smart App in the App store AC Charging Pile 2 Configure the charging device network Make sure that the charging device and the mobile phone are in the same Wifi network (5G band Wifi is not currently supported) and I am near the charging device. When the device is powered on, open the Doodle smart APP, and the networking status of the charging device will be displayed as follows: Wait for the network distribution operation Internet access Not connected to the Internet 1. App - 21 - AC Charging Pile 2.Enter the working Wifi and password of the device, wait for the charging device to be connected successfully, and enter the charging display interface of the App 3.If there is a timeout during the distribution process, or the distribution fails, please check whether the Wifi network has been connected to the network and the router is working in the 2.4G band or the mobile phone device is too far away from the charging device, resulting in the Bluetooth connection failure. If the above situation, repeat the above operations to successfully distribute the network. If the problem still cannot be solved, please contact customer service for processing. 3 APP - 22 - AC Charging Pile Before you start charging, make sure the charging gun is plugged into the vehicle. In the upper right corner icon of the charging display interface, there are device information, offline reminder, sharing device and other functions, users can use it by themselves. Note: The Remove Device button at the bottom of the list requires rewiring, which can be done when changing the home Wifi password or changing the user of the device. - 23 - 3 AC Charging Pile Chapter 3 Common Troubleshooting Fault Name AC AC over-voltage AC AC under-voltage AC AC over-current Possible Causes of Faults AC input voltage is too high AC input voltage is too low AC input current is too high Suggestions 1. 1. Ask an electrician to test the input voltage of air switch 2. 264Vac . 2. If the actual voltage is greater than 264Vac for a short time, wait for the peer-to-peer network to recover to the normal voltage range. 3. 264Vac 3. If the actual voltage is greater than 264Vac for a long time, please contact the power supply department 4. 264Vac 4. If the actual voltage is less than 264Vac, please contact us; 1. 1. Ask an electrician to test the input voltage of air switch 2. 85Vac . 2. If the voltage is lower than 85Vac for a short time, wait for the peer-to-peer network to recover to the normal voltage range. 3. 85Vac 3. If the actual voltage is less than 85Vac for a long time, please contact the power supply department 4. 85Vac 4. If the actual voltage is greater than 85Vac, please contact us; 1./ 1. Immediately turn off the leakage/over-current protection switch of the distribution box - 24 - AC Charging Pile 2. 2. Check whether there is a low-impedance connection between two output lines of AC pile 3. 3. After the above problems are eliminated, power on again. If the fault still exists, please contact us 1. Over-temperature 85 The interior temperature is greater than 85 60° 1. Check the installation environment of AC pile to see whether there is heating equipment or devices nearby, and ensure that the ambient temperature is below 60 2. 2. If the fault can't be eliminated, please contact us 1./ 1. Immediately disconnect the leakage/over-current protection switch of the distribution box Leakage current exceeds the limit 20mA The leakage current is greater than 20mA 2. 2. Check whether the output line of AC pile is damaged or has low-impedance connection to the ground 3. 3. After the above problems are eliminated, reset the reset switch of leakage current protector, and power on again. If the fault still exists, please contact us 1./ 1. Immediately disconnect the leakage/over-current protection switch of the distribution box 2. Leakage current The sensor for 2. Check whether the output line of AC pile is damaged or has sensor is detecting the leakage low-impedance connection to the ground abnormal current is abnormal 3. 3. After the above problems are eliminated, power on again. If the fault still exists, please contact us - 25 - Ground fault Connection of charging gun is abnormal / L/N The input/output grounding is poor or the input I/N connection is reverse CC/CP CC/CP connection of charging gun is abnormal 1./ AC Charging Pile 1. Immediately disconnect the leakage/over-current protection switch of the distribution box 2./ L/N 2. Check whether the grounding of AC pile input/output line is normal and whether the input L/N is connected according to normal sequence 3. 3. After the above problems are eliminated, power on again. If the fault still exists, please contact us 1. 1. Check whether the connection of charging gun is correct and reliable 2. 2. If the fault still exists, please contact us FCC Statement This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1)This device may not cause harmful interference, and (2)this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: .Reorient or relocate the receiving antenna. .Increase the separation between the equipment and receiver. .Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. - 26 - AC Charging Pile .Consult the dealer or an experienced radio/TV technician for help. Caution: Any changes or modifications to this device not explicitly approved by manufacturer could void your authority to operate this equipment. RF Exposure Information This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator and your body. - 27 -WPS 文字 PDFsharp 1.50.5147 (www sharp.com)