Instruction Manual for JBC models including: WS440, WS440-B, WS440 High Temperature Wire Stripper Tweezers, Temperature Wire Stripper Tweezers, Wire Stripper Tweezers, Stripper Tweezers, Tweezers

High-Temperature Wire Stripper Tweezers


File Info : application/pdf, 12 Pages, 2.92MB

PDF preview unavailable. Download the PDF instead.

manual-ws440-a-wire-strippers-0028604 ID-221282
INSTRUCTION MANUAL
WS440
High-Temperature Wire Stripper Tweezers

This manual corresponds to the following reference: WS440-B
Packing List
The following items are included:

High-Temperature Wire Stripper Tweezers ................................................. 1 unit

Screw Driver ............................................ 1 unit Ref. 0023511

Metal Brush ............................................. 1 unit Ref. 0022793

Manual ............................................... 1 unit Ref. 0028604

2

Features and Connections

Stand cable* Ref. 0024227

WS* Control Unit

Main Switch

Fuse

WSBT* Stand for WS440

USB Connector
Equipotential connector Power Socket
W440* Blade Cartridges
WS440 High-Temperature Wire Stripper Tweezers

* Not included, sold separately 3

Changing W440 Cartridges
1. Removing

2. Inserting

Mark

Loosen the screws and remove the cartridges.

Insert the cartridge until the reference mark. Take the mark as reference and check that both tips match.
Important: It is esential to insert the cartridge up to the mark for a good connection.

3. Positioning

4. Fixing
Cartridge Electric Connection Screw

Cartridge aligner
Align the cartridges in working position using a flat pliers (JBC Pliers PLR195). The conical cartridge aligner helps centering both cartridges and ensure a good functionality.

Fix the cartridges in its working position by tightening the screw.
Important: It is essential to tighten the screws for the tool to function.

4

Stripping a Wire
1. Align the Wire

2. Close the Cartridges

Place the wire touching the strip gauge.

Choose cartridges according to the wire diameter. Pinch the wire with the blades. The pinched area will be melted by heat.

3. Remove the Wire

Pull from the wire stripper while still pinching the wire to strip off the wire end.

Adjustable Strip Gauge

Adjust the strip gauge according to your stripping requirements. Strip Gauge Knob

Strip Gauge

5

Cartridge Range

WS440 is compatible with W440 Blade Cartridge Range. Find the model that best suits your soldering needs on www.jbctools.com.
If an application requires a special tip design, contact JBC by mail customtips@jbctools.com.

Cartridge Ref.
W440021

Tip Hole ø mm / in
0,16 / 0,0063 0,25 / 0,0098 0,32 / 0,0126
0,40 / 0,0157
0,51 / 0,0201
0,64 / 0,0252

AWG Stranded 36 (7x44) 32 (19x44) 30 (7x38) 30 (19x42) 28 (19x40 27 (7x35) 26 (19x38) 26 (10x36) 24 (19x36) 24 (7x32)

Cartridge Ref.
W440023

Tip Hole ø mm / in
0,40 / 0,0157
0,51 / 0,0201
0,64 / 0,0252 0,81 / 0,0319
1,02 / 0,0402 1,29 / 0,0508

AWG Stranded 28 (19x40) 27 (7x35) 26 (19x38) 26 (10x36) 24 (19x36) 24 (7x32) 22 (19x34)
20 (42x36) 20 (19x32) 20 (7x28) 18 (19x30)

AWG Solid
34 30 28
26
24
22
AWG Solid
26
24
22 20
18
16

Cartridge Ref.

Tip mm / in

W440025

Flat Blade 12,5 / 0.4921

6

Accessories
Flat Screw Driver* To loosen or tighten the wire stripped screws use JBC Flat Screwdriver Ref. 0023511.

Cartridge Extractor Pliers*
To manipulate the cartridges use JBC Cartridge Extractor Pliers PLR195. More Information at www.jbctools.com

Removing

Inserting and Positioning

Remove cartrigdes with JBC pliers.

Align cartridges with JBC pliers.

Metal Brush For cleaning the tips if unwanted material gets stuck in. Metal Brush Ref. 0022793.

* Not included
7

Grips for WS440* Easily replace the damaged grips using the fitters like shown in the pictures.
W3533 Grips for WS440 Wire Stripper Tweezers

* Not included

1. Inserting Fitters
Fitters New Grip Insert the fitters into the new grip.
3. Pushing Grips

2. Placing Fitters
Grip
Fitters Place the fitters inserted into the grip at the top of the tweezers.
4. Removing Tabs

Hold this way so the fitters can slide

Push the grip with the fitters onto the tweezers.
8

To remove the fitters, hold the grip and pull them out. Use pliers if necessary.

Safety
It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.
Warning - Do not touch the blade or the metal parts around. - Do not allow the blade be close to flammable materials. - Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working
to avoid personal harm. - This appliance can be used by children over the age of eight and also persons with reduced physical,
sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. - Maintenance must not be carried out by children unless supervised. - Place the tool on the stand when is not in use. - Turn off the power when not in use, changing parts or storing.
Caution - Do not use the Wire Stripper for other applications than wire stripping. - Do not modify or customize the Wire Stripper. - Do not hit the blade against workbench to eliminate stripped insulation debris. This behavior would
damage the blade. - Remove power from the tool by holding the plug, not the wires. - Be careful with the fumes produced when stripping. We recomend to use our fume extractor.
9

Notes
10

Notes
11

Specifications

WS440 High-Temperature Wire Stripper Tweezers Ref.: WS440-B

- Max. Power per Cartridge: - Cable Length: - Dimensions / Weight:
(L x W x H)

40W 1.2 m / 47.2 in 97 x 36 x 27 mm / 0.12 kg 3.82 x 1.42 x 1.06 in / 0.26 lb

- Package Dimensions / Weight: 277 x 73 x 50 mm / 0.16 kg

(L x W x H)

10.91 x 2.87 x 1.97 lb / 0.35 lb

Complies with CE standards. ESD Safe.

Warranty JBC's 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase.
This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

0028604-270223



References

Adobe PDF Library 17.0 Adobe InDesign 18.1 (Windows)