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User Manual for PPI models including: LabCon Multi-Purpose Temperature Controller, LabCon, Multi-Purpose Temperature Controller, Temperature Controller, Controller
Temperature control system | Temperature Recorders India - PPI controller
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DocumentDocumentLabCon Multi-Purpose Temperature Controller Operation Manual This brief manual is primarily meant for quick reference to wiring connections and parameter searching. For more details on operation and application; please log on to www.ppiindia.net OPERATOR PAGE PARAMETERS Parameters Settings (Default Value) Time Start Command >> Time Abort Command >> Yes No (Default : No) Time Interval (H:M) >> Ctrl Set Value >> Ctrl Lo Deviation >> 0.00 to 500.00 (HH:MM) (Default : 0.10) Setpoint LO limit to Setpoint HI limit (Resolution 0.1°C for RTD / DC Linear & 1°C for Thermocouple) (Default : 25.0) For RTD & DC Linear: 0.2 to 99.9 For Thermocouple: 2 to 99 (Default : 2.0) Ctrl Hi Deviation >> For RTD & DC Linear: 0.2 to 99.9 For Thermocouple: 2 to 99 (Default : 2.0) Change Password >> 1 to 100 (Default : 0) SUPERVISORY > SENSOR INPUT Parameters Settings (Default Value) Ctrl Zero Offset >> (Resolutio-5n00t.o1°5C0for RTD / DC Linear & 1°C for Thermocouple) (Default : 0.0) SUPERVISORY > CONTROL Parameters Settings (Default Value) Tune >> Yes No (Default : No) Setpoint LO Limit >> Setpoint HI Limit >> Min Range for the Selected Input Type to Setpoint HI Limit (Resolution 0.1°C for RTD / DC Linear & 1°C for Thermocouple) (Default : 0.0) Setpoint LO Limit to Max Range for the Selected Input Type (Resolution 0.1°C for RTD / DC Linear & 1°C for Thermocouple) (Default : 600.0) Compressor Setpoint >> 0 to 100 (Resolution 0.1°C for RTD / DC Linear & 1°C for Thermocouple) (Default : 45.0) Compressor Hyst >> 0.1 to 99.9 (Default : 2.0) Heat Ctrl Action >> ON-OFF PID (Default : PID) Heat Hyst >> 0.1 to 99.9 (Default : 0.2) Heat Only Control Heat + Cool Control Zone : Single Heat + Cool Control Zone : Dual Proportional Band >> Proportional Band >> PrCozpoPrrtioopnaBl aBnadnd>>for 0.1 to 999.9 0.1 to 999.9 Cool Pre-dominant zone (Default : 50.0) (Default : 50.0) 0.1 to 999.9 (Default : 50.0) Integral Time >> 0 to 3600 sec (Default : 100 sec) Integral Time >> 0 to 3600 sec (Default : 100 sec) CzInItnetgergarlaTlimTiemfeor>> Cool Pre-dominant zone 0 to 3600 sec (Default : 100 sec) Derivative Time >> 0 to 600 sec (Default : 16 sec) Derivative Time >> 0 to 600 sec (Default : 16 sec) Cz Derivative Time >> Derivative Time for Cool Pre-dominant zone 0 to 600 sec (Default : 16 sec) Cycle Time >> 0.5 to 100.0 sec (Default : 10.0 sec) Cycle Time >> 0.5 to 100.0 sec (Default : 10.0 sec) PrHozpoPrrtoiopnaBl aBnadnd>>for Heat Pre-dominant zone 0.1 to 999.9 (Default : 50.0) Overshoot Inhibit >> Enable Disable Overshoot Inhibit >> Enable Disable HzInIntetgergarlaTlimTiemfeor>> Heat Pre-dominant zone (Default : Disable) (Default : Disable) 0 to 3600 sec (Default : 100 sec) Cutoff Factor >> 1.0 to 2.0 sec (Default : 1.2 sec) Cutoff Factor >> 1.0 to 2.0 sec (Default : 1.2 sec) Hz Derivative Time >> Derivative Time for Heat Pre-dominant zone 0 to 600 sec (Default : 16 sec) Cycle Time >> 0.5 to 100.0 sec (Default : 10.0 sec) Overshoot Inhibit >> Enable Disable (Default : Disable) Cutoff Factor >> 1.0 to 2.0 sec (Default : 1.2 sec) SUPERVISORY > PASSWORD Parameters Settings (Default Value) Change Password >> 1000 to 1999 (Default : 123) SUPERVISORY > EXIT Parameters Settings (Default Value) Exit Setup Mode >> Yes No (Default : No) FACTORY > CONTROL SENSOR INPUT Parameters Settings (Default Value) Input Type >> Refer Table 1 (Default : RTD Pt100) Signal LO >> Input Type 0 to 20mA 4 to 20mA 0 to 5V 0 to 10V 1 to 5V Settings 0.00 to Signal High 4.00 to Signal High 0.000 to Signal High 0.00 to Signal High 1.000 to Signal High Default 0.00 4.00 0.000 0.00 1.000 Signal HI >> Input Type 0 to 20mA 4 to 20mA 0 to 5V 0 to 10V 1 to 5V Settings Signal Low to 20.00 Signal Low to 20.00 Signal Low to 5.000 Signal Low to 10.00 Signal Low to 5.000 Default 20.00 20.00 5.000 10.00 5.000 Range LO >> Range HI >> -199.9 to RANGE HI (Default : 0.0) RANGE LO to 999.9 (Default : 100.0) FACTORY > ALARM PARAMETERS Parameters Settings (Default Value) Hysteresis >> 0.1 to 99.9 (Default : 0.2) Inhibit >> Yes No (Default : Yes) FACTORY > HEAT COOL SELECT Parameters Settings (Default Value) Control Strategy >> Heat Only Cool Only Heat + Cool (Default : Heat + Cool) Control Strategy : Cool Only Time Delay (sec) >> 0 to 1000 Sec (Default : 200 Sec) Control Strategy : Heat + Cool Compressor Strategy >> CONT. OFF CONT. ON SP BASED PV BASED (Default : CONT. ON) CONT. ON SP BASED Time Delay (sec) >> 0 to 1000 Sec (Default : 200 Sec) Boundary Set Value >> 0 to 100 (Resolution 0.1°C for RTD / DC Linear & 1°C for Thermocouple) (Default : 45.0) PV BASED Time Delay (sec) >> 0 to 1000 Sec (Default : 200 Sec) Control Zones >> Single Dual (Default : Single) Time Delay (sec) >> 0 to 1000 Sec (Default : 200 Sec) FACTORY > SOAK TIMER PARAMETERS Parameters Settings (Default Value) Enable >> No Yes (Default : No) Start Band >> 0 to 999.9 (Default : 0.5) Parameters Holdback Strategy >> Hold Band >> Heat Off >> Cool Off >> Power Recovery >> Settings (Default Value) None Up Down Both (Default : None) 0.1 to 999.9 (Default : 0.5) No Yes (Default : No) No Yes (Default : No) Abort Restart Continuous (Default : Restart) FACTORY > DOOR OPEN Parameters Settings (Default Value) Enable >> Yes No (Default : No) Switch Logic >> Door Alrm Dly (sec) >> Close : Door Open Open : Door Open (Default : Close : Door Open) 0 to 1000 Sec (Default : 60 Sec) FACTORY > MAINS FAILURE Parameters Settings (Default Value) Enable >> Yes No (Default : No) Switch Logic >> Close : Mains Fail Open : Mains Fail (Default : Close : Mains Fail) FACTORY > PASSWORD Parameters Settings (Default Value) Change Password >> 2000 to 2999 (Default : 321) FACTORY > FACTORY DEFAULT Parameters Settings (Default Value) Set To Default >> Yes No (Default : No) Parameters Exit Setup Mode >> FACTORY > EXIT Settings (Default Value) Yes No (Default : No) TABLE 1 What it means Range (Min. to Max.) Resolution Type J Thermocouple 0 to +960°C Type K Thermocouple -200 to +1376°C Type T Thermocouple Type R Thermocouple Type S Thermocouple -200 to +385°C 0 to +1770°C 0 to +1765°C Fixed 1°C Type B Thermocouple 0 to +1825°C Type N Thermocouple 0 to +1300°C Reserve Reserved for customer specific Thermocouple type not listed above. The type shall be specified in accordance with the ordered (optional on request) Thermocouple type. 3-wire, RTD Pt100 0 to 20mA DC current -199.9 to 600.0°C Fixed 0.1°C 4 to 20mA DC current 0 to 5.0V DC voltage 0 to 10.0V DC voltage -199.9 to 999.9 units Fixed 0.1 unit 1 to 5.0V DC voltage 101, Diamond Industrial Estate, Navghar, Vasai Road (E), Dist. Palghar - 401 210. Sales : 8208199048 / 8208141446 Support : 07498799226 / 08767395333 E: sales@ppiindia.net, support@ppiindia.net ELECTRICAL CONNECTIONS SOAK START ACK BATTERY 01 234 COMMON DOOR RS485 Control Outputs COMM HTR CMP ALM +DEV- +PC- + - + - + - 9 10 11 12 13 14 15 16 17 18 LabCon (w/o map) Configuration PC Printer Recording 5678 Pt100 ++mVA + - TC Supply 18~32VDC +- 19 20 21 FRONT PANEL KEYS Symbol Key Scroll Function Press to scroll through various Process Information Screens in Normal Operation Mode. Alarm Acknowledge DOWN UP Press to acknowledge and mute (if active) alarm output. Press to decrease the parameter value. Pressing once decreases the value by one count; keeping pressed speeds up the change. Press to increase the parameter value. Pressing once increases the value by one count; keeping pressed speeds up the change. SET-UP Press to enter or exit set-up mode. ENTER Press to store the set parameter value and to scroll to the next parameter. PV ERROR INDICATIONS Message OPEN OVR UNR Error Type Sensor Open Over-range Under-range Cause Sensor (RTD Pt100) Broken / Open Temperature above Max. Specified Range Temperature below Min. Specified Range Jan 2022