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Green Energy Concepts (GECI) - GECI Green Energy Concepts, Inc
User Manual for GECI models including: Green Diamond Charger, Green Diamond, Charger
2022-08-14 — PLEASE READ CAREFULLY BEFORE OPERATING THE CHARGER OR BATTERY. 1. Installation and Service operations can be done by qualified personnel only.
GREEN ENERGY CONCEPTS INC. 5833 Orr Road, Bldg 2 Charlotte, North Carolina, 28213 1.877.914.8999 GECIproducts.net ©2022 GREEN ENERGY CONCEPTS, INC. GECI™ GREEN DIAMOND CHARGER USER’S MANUAL PLEASE READ CAREFULLY BEFORE OPERATING THE CHARGER OR BATTERY.
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DocumentDocumentV.3F0 m12022 GECITM GREEN DIAMOND CHARGER USER'S MANUAL PLEASE READ CAREFULLY BEFORE OPERATING THE CHARGER OR BATTERY. 1. Installation and Service operations can be done by qualified personnel only. 2. To prevent the risk of electric shock, don't touch uninsulated portions of the Green Diamond Charger and the Battery. 3. Remove AC input before to disconnect the battery. 4. The charger is suitable for indoor installation, in ambients with abundant ventilation. 5. DO NOT use the charger near flammable materials. 6. DO NOT obstruct the ventilation slots and leave sufficient free space around the unit. 7. DO NOT expose the charger to liquids or excessive dust. 8. Check the conditions of cables and accessories on a regular basis, and replace them immediately if they get damaged. 9. DO NOT extend the battery cables. Replace them, if necessary, with cables of the same type, length, section and insulation as the original ones. 10. During the installation of the charger, make sure to connect the EARTH conductor properly, and respect all the applicable Safety Standards. 11. DO NOT modify any part of the charger. Any modification, applied without written authorization of the manufacturer, may generate unsafe operating conditions and will void the warranty. GECIproducts.net GREEN ENERGY CONCEPTS INC. 5833 Orr Road, Bldg 2 Charlotte, North Carolina, 28213 1.877.914.8999 ©2022 GREEN ENERGY CONCEPTS, INC. GECITM GREEN DIAMOND CHARGER DESCRIPTION The Green Diamond Charger has been designed to charge lead-acid motive batteries. This charger converts the AC input to DC, at the proper value to charge the battery. The operation is completely automatic, and it's managed by a microprocessor based control system, composed by a Main Control Board, installed inside of the charger, and an optional wireless Battery Identification Module (WBM), that is permanently connected to the battery. The exclusive power conversion system of the Green Diamond Charger is based on a new, patented, frequency multiplier circuit. This system offers very high electrical efficiency, near unity power factor and very low output current ripple. These features determine a very high electrical efficiency of the entire motive power system (Battery + Charger), because all the losses of the charge/discharge cycle are minimized. The exclusive charging curve of the Green Diamond charger allows to reduce the charging factor to the minimum value, so the duration of the overcharge/gassing phase and the average temperature of the battery are minimized. The Green Diamond Charger is suitable for Conventional and Opportunity charging applications. It's equipped with a builtin Real-Time Clock, which allows the user to program the desired start time of the day, the full charge time window and to schedule the weekly equalize cycles. The Green Diamond Charger is able to monitor its performances and its energy consumption. It provides estimates of the energy savings, in the three fundamental formats: · Total Energy Saved · Total Reduction of Greenhouse Gas emission · Total Saving on Energy Bill (kWh) (lbs of CO2) (USD) These information, and all the operating parameters of the charger are shown on the alphanumeric display. In addition, it's possible to connect the charger to the Fleet Management System DoctorFleet.com, which allows to monitor the complete fleet through a WEB based interface, and to send automatic alarm messages and usage reports by email. GECITM GREEN DIAMOND CHARGER INSTALLATION CONDITIONS OF USE: · Temperature (operation): from 0°C to 50°C. · Temperature (storage): from 20°C to 60°C. · Relative Humidity: less than 75 %. >>>ATTENTION!<<< The GECITM Green Diamond Charger can be installed by qualified personnel only It's recommended to control that the AC input voltage available at the installation site has the right value, and that the power available is sufficient. The nominal AC input voltages that the charger can accept, and maximum input current and power are reported on the nameplate of the unit. In order to prevent fires or electrical shock, don't expose the GECITM Green Diamond Charger to rain or excessive humidity. Don't use the GECITM Green Diamond Charger near flammable gas, because it contains components (contactors) that may generate sparks during their normal operation. Don't open the cabinet of the charger. Only qualified personnel can service the unit. Allow adequate air flow inside of the unit, in order to prevent excessive heat buildup. Don't install the unit near materials that may obstruct the air passages, near devices that may generate heat, under the direct sunlight or in presence of excessive dust or mechanical vibration. ACINPUTVOLTAGESEALCEICNTPIUOTNV2O08L/T2A4G0oErS48E0LVEACCTION208/240or480VAC CONNECTION OF THE AC INPUT: The three-phase modeTlhsemtahyreeb-ephcaosnefigmuroeddelfsorm2a0y8/b2e40coVnAfigCuroerd4f8o0r 2V0A8C/24n0omVinAaCl The charger must be connected to the AC input usingvoalntaagde.equate cable avnodltapglue.g, with disconnect switch and fuses. The AC input wires have to be connected to the AC INTPhiUsTseTleEcRtiMonINcaAnLbBeLTdOhoCinsKes,uetslheinacgttioitsnhelcoaAcnaCtbeIedNPdooUnnTtehVueOsiiLnnTgteArtGhneEalAPpCRaEnINSePlE,UTjuTBstVOOALRTDAG20E8-P2R4 under the AC input contactor. 480 VAC, that is locate4d80atVtAheC,ctehnatterisolfotchaeteidnteartntahlepcaennetle, rnoefatrhteheintermnainl aplabnleolc,knsefaor Make sure to tighten the terminal block screws with AthCe pinrpoupterwitroersq. uIen, aanAdddCitpioiunnlp,luetita'scwhinrewesci.eresInssaerapydadtroitaioteanld,yjuiitsn'st otnrhedeceerAstCsoarviyneprtuoiftyactdohjnuanstet cthioen AoCf they are mounted properly. AUXILIARY TRANSFOARUMXEILRIAtoRtYheTRprAoNpeSrFAOCRMinpEuRt vtooltthaegep.roper AC input voltage. · Disconnect the charg· erDfirsocmonmnaeicnt sthueppclhyaargnedrbfraottmermy.ain supply and battery. AC INPUT VOLTAGE SELECTION 208/240 OR 480 VAC: · Remove the plastic p· roRteecmtioonveovtheer tphleastAicCpIrNoPteUctTioVnOoLvTerAtGheE · Remove the three m·etaRl ebmarosv.e the three metal bars. PARCEISNEPTUTBOVAORLDTAGE P The three-phase models may be configured for 208/·24P0laVcAeCthoerm4e8ta0l bVaArsC· innPothlmaeciernetaqhlueiirnmepdeutpatolvsboiatlirotsangi,newt.ihthe refqtuoirtehdepfolsloitwioin,gwpiitchtureref sto. the follo This selection can be done using the AC INPUT VOLT·AGTEighPteRnESthEeTnuBtOs AwRithD· th2Te0igp8hr-toe2pn4e0trhteoorrnqu4ute8s.0wiVthAtCh,etphraotpiesr ltoorcqautee.d at the center of the internal panel, near the terminal blocks for the·· AACCpoipnnlnypetuchttetwhpeilarcsehtsiac. rIpgnreora··tedtocdACtmiipootiapnnoiln.nyne,tschiutetpt'shppellnyaec.shctieacsrpgsreaorrteytocttmiooanai.dnjsuusptptlhy.e AC input connection of the AUXILIARY TRANSFORMER to the proper AC input voltage. · Disconnect the charger from main supply and battery. · Remove the plastic protection over the AC INPUT VOLTAGE PSRELEESCETTIOBNOBAORADRD SELECTION BOARD SELECTION BOARD SELE · Remove the three metal bars. IN POSITION · Place the metal bars in the required position, with ref to the follo2w08i-n2g40pVicAtCures. IN POSITION 208-240 VAC IN POSITION I 480 VAC · Tighten the nuts with the proper torque. · Apply the plastic protection. · Connect the charger to main supply. AC INPUT VOLTAGE SETTINGS >>>ATTENTION!<<< The proper setting of the power transformer taps is very important for the correct operation of the GREEN Diamond chargers. The POWER TRANSFORMER TAPS and the label with the list of the NOPMaIgNe A5/L27voltages thPaatgaer5e/27 available are located on the internal panel, in a central position. Depending on the charger model, the number of available taps may range from 3 to 5. The following table is referred to the 3 taps version. SINGLE PHASE 208-240VAC 1 1x 240 VAC 2 1x 220 VAC 3 1x 208 VAC THREE PHASE 208-240-480VAC 3x 240 VAC --- 3x 490 VAC 3x 220 VAC --- 3x 480 VAC 3x 208 VAC --- 3x 460 VAC THREE PHASE 600VAC 3x 610 VAC 3x 600 VAC 3x 575 VAC · Using an adequate AC-voltmeter, measure the value of the REAL AC input voltage available at the mounting location of the charger. · Identify which of the NOMINAL voltage values is closest to the REAL measured value. · For the singlephase units, the wires to be moved are the TWO that are connected to the AC contactor, marked with the letter "A". · For the threephase units, the wires to be moved are the THREE that are connected to the AC contactors, marked with the letters "A", "B" and "C". GECITM GREEN DIAMOND CHARGER PRELIMINARY PROGRAMMING PRELIMINARY CONTROLS Before to proceed with the programming sequence and before to connect a battery, make sure that the GECITM Green Diamond Charger has been installed by a qua[lVif.3iFe0dme1leJcatnruiacriya2n0,11a]ccIoBrCdI GinRgEEwN iDtIhAMtOhNeDinstructions reported in this manual. Before to use the charger, it's necessary to control that the ventilaUtisoenr'ssMloantusaal re not obstructed, and that all the safety precautions reported in this manual are respected. GECITM GREE4.NPRDOIGARMAMOMNINDGCHARGER PROGRAMMING GECITM GREEN DIAMOND PRELIMINARY CONTROLS CHARGER STARTUP SEQUENCE [V.3F0 m1 January 2011] IBCI GREEN DIAMOND 1 Turn on the charger BsbueyrfeomrtehaototvthpiernogcGereetdehnewCitmhhatarhgeienrphrsoawgsrabimtecemhniningtsostaeplqleoudesnbicyteiaoaqnnuda"lbi1fei"e.fdoreeletoctrcicoinanne, catcacobrdUaitnstegerryw',sitmhMatahkneeual 2 The charger will perfinosrtrmuctiaonns raeupotrotemd inatthiics mteasnutaol.f the control circuits, and will wait for a random delay on start. 3 The display will vSisTuAaRBolbeTisfzUotrrePuecStttoehEdueQ,saeUfnotEdhlNetlhCocahtEwaarliglntehrge, istm'safneeetsycsepsaresgcaareyusttio.oncsonretrpool rttheadt the ventilation in this manual slots are not are respected. >>>ATTENTION!<Tu<r<n on the charger by moving the main switch to position "1". The charger will perform an automatic test of the control circuits, and will wait for a random Before to program tdheelaycohnasrtgaret.r, disconnect the battery. This condition is necessary in order to activate the User Programming TMheoddisep.laOynwlilyl veisxuapleizretthuesfeolrloswsinhgomuelsdsamgeos.dify the settings of the charger. IBCI GREEN DPIaAgeM7O/2N7D SYSTEM CHECK PLEASE WAIT ... SYSTEM READY xxx V xxx A SYSTEM READY DATE TIME USER PROGRAMMING MODE · Press the button DOWN and keep it pressed for 3 seconds The display will show the message: GECITM GREEN DIAMOND CHARGER ACTIVATE PROGRAM HOW TO ACTIVATE USER PROGRAMMING MODE MODE · Press the button DOWN and keep it pressed for 3 seconds HOW TO ACTIVATE USER PROGRAMMING MTheOdiDsplEay will show the message: · Press the button DOWN and keep it pressed for 3 seconds. EDIT PASSWORD The display will show the message: · Enter the Password UP-DOWN-UP-DOWN-UP The display will show the message: · Enter the Password UP-DOWN-UP-DOWN-UP The display will show the message: MOD. USER · Enter the Password UP-DOWN-UP-DOWN-UP The display will show the message: HOW TO MODIFY A VALUE · Scroll between the programmable values using the UPH/ODWOTWO NMObDuItFtYonAsV. ALUE · In order to modify a value, press ENTER and keep it presse· dSfcorroll2bseetwceoenndtsh,eupnrotgilratmhme acbulersvoarluewsilulssintgarthtebUliPn/DkiOnWgNovbuetrtons. the value that can be modified. · Modify the value using the UP/DOWN buttons. HOW T·OInMoOrDdeIFrYtoAmVoAdiLfyUaEvalue, press ENTER and keep it pressed for 2 seconds, until the cursor will start blinking over the value that can be modified. · Confirm the modified value by pressing ENTER for 2 secon· dSs,cruollltiblettwheeecnutrhseoprrowgrialml dmiasbalpepveaalure.sAutsitnhgisthepoUiPn/tDtOhWeNnbeuwttons. value will be saved. · Modify the value using the UP/DOWN buttons. · In order to modify a value, press ENTER and keep it pressed for 2 seconds, until ·theCcounrfsiromr wthilel smtaordt ibfileindkvinagluoevbery tphreesvsailnuge EthNaTt EcaRnfobre2msoedciofiend.s, ultil the cursor will HOW TO RETURN TO NORMAL MODE disappear. At this point the new value will be saved. · Modify the value using the UP/DOWN buttons. · Press the buttons UP and DOWN simultaneously. · Confirm the modified value by pressing ENTER for 2 seconds, ultil the cursor will HOW TdOisaRpEpTeUarR. NAtTtOhisNpOoRinMt tAhLe MneOwDvEalue will be saved. · Press the buttons UP and DOWN simultaneously. PARAMETER A: NOMINAL OUTPUT VOHLOTWATGO ERETU(RMN ATONNUORFMAACLTMUORDEER MODE ONLY) Programmable values: 12-24-36-48-72-80-96-120 Volts Default value: Nominal voltage of the charger · Press the buttons UP and DOWN simultaneously. NOTE: This parameter should be changed only after replacing the control board of the charger. PARAMETER B: NOMINAL CHARGING CURRENT - (MANUFACTURER MODE ONLY) Programmable values: From 10 to 500 Amps Default value: Nominal output current of the charger Page 9/27 NOTE: This parameter should be changed only after replacing the control board of the charger. PARAMETER 1: GASSING VOLTAGE Page 9/27 Programmable values: from 2.35 to 2.50 V/Cell Default value: 2.40 V/cell NOTE: This charging algorithm of the Green charger is adaptive, so it's capable of adjusting the charging curve even if the gassing voltage of the battery deviates significantly from the programmed value. For this reason, this parameter should be modified only when using non-standard batteries, or if the operating temperature is extremely low or high. When a battery temperature probe (optional) is connected, the charger compensate the gassing voltage VS temperature of the electrolyte. PARAMETER 2: MAXIMUM VOLTAGE Programmable values: from 2.40 to 2.80 V/Cell, or DISABLED Default value: 2.80 V/cell NOTE: This parameter sets a maximum limit for the cell voltage. If this limit is reached, the charge is terminated and a specific error message is given. default settings is 140 F. When the charger read the temperature during the charging it applied a temperature compensation voltage PARAMETER 3: MAXIMUM TEMPERATURE Programmable values: from 115 to 160 F or DISABLED Default value: DISABLED NOTE: This parameter sets a maximum limit for the battery temperature. If this limit is reached, the charge is terminated and a specific error message is given. This parameter works only if it is installed the temperature sensor probe. In this case the default settings is 140 F. When the charger read the temperature during the charging it applied a temperature compensation voltage PARAMETER 4: PULSING MODE Programmable values: A) HI (18% CONVENTIONAL) B) LO (25% OPPORTUNITY) Default value: Usually specified at the order. If not specified, mode A). NOTE: This parameter allows to adjust the finishing rate of the charger, depending on the matching Current VS Capacity. The proper setting of this parameter is useful to maximize the electrical efficiency of the systPeamge,11a/n27d to minimize the temperature rise of the battery during the finishing charge. In CONVENTIONAL charging applications, the charging current is generally set at ~18% of the battery capacity. In this case, the pulsing mode A) should be selected. In OPPORTUNITY charging applications, the charging current is generally set at ~25% of the battery capacity. In this case, the pulsing mode B) should be selected. PARAMETER 5: EQUALIZE INTENSITY Programmable values: ULTRA LOW, LOW, MEDIUM, HIGH, ULTRA HIGH Default value: LOW ULTRA LOW 1 hour, LOW 2 hour, MEDIUM 3 hour, HIGH 4 hour, ULTRA HIGH 6 hour NOTE: This parameter allows to adjust the intensity of the Equalize cycles. In most of the cases the MEDIUM intensity works well, but sometimes it can be useful to modify this setting, depending on the status of the battery and on the operating cycle. IMPORTANT: The battery will be equalized only during the programmed time window (See parameters 10 and 11). If the Equalize time window is not set, or it's set too short, the battery will not receive a sufficient Equalize. PARAMETER 6: DATE AND TIME Programmable values: Day/Month/Year, Hour/Minute Default value: Eastern Time (GMT-5) NOTE: It's fundamental to keep the Real Time Clock set to the correct date and time, in order to use all the time base functions. It's necessary to adjust the Clock manually in Daylight saving time periods. The Charger calculates the Day of the Week automatically. PARAMETER 7: START TIME WINDOW Programmable values: from 2.40 to 2.80 V/Cell, or DISABLED Default value: 2.80 V/cell NOTE: This parameter sets a time window during the day in which the charger is allowed to start a new charge cycle. If a battery is connected outside of this time window, the charger will remain in stand-by mode until the programmed Start time will be reached. Once the charge cycle has begun, this time window is not considered anymore. PARAMETER 8: FULL CHARGE / OVERCHARGE TIME WINDOW Programmable values: From 00.00 to 23:59 Default value: From 00.00 to 23:59 NOTE: This parameter sets a time window during the day in which the charger is allowed to fully charge the battery. Usually, this parameter is used in opportunity charging applications, with the purpose of avoiding useless gassing of the battery during the opportunity charging cycles, and to program a daily full charge of the battery. PARAMETER 9 AND 10: EQUALIZE TIME WINDOW Programmable values: Any day, from 00.00 to 23:59 Default value: From SATURDAY at 12.00 to SUNDAY at 22.00 NOTE: These parameters set a time window during the week in which the charger is allowed to fully charge and Equalize the battery. It's recommended to set a minimum Equalize time of 12 hours after the normal completion of the charge cycle. PARAMETER 11: COST OF ENERGY Programmable values: 1 to 30 c$/kWh Default value: 10 c$/kWh NOTE: This parameter represents the average cost of the electrical energy. Typical values in the U.S.A., Canada and Mexico range from 5 to 15 c$/kWh. PARAMETER 12: kWh ENERGY SAVING Programmable values: Not programmable. Can only be reset by the user. Default value: Zero. NOTE: This parameter represents the TOTAL estimated energy saving achieved by the Green charger, starting from the last reset. This parameter can be used exclusively to RESET this counter to ZERO. PARAMETER 13: CO2 REDUCTION Programmable values: Not programmable. Can only be reset by the user. Default value: Zero. NOTE: This parameter represents the TOTAL estimated reduction of CO2 (greenhouse gas) achieved by the Green charger, starting from the last reset. This parameter can be used exclusively to RESET this counter to ZERO. PARAMETER 14: ECONOMIC SAVING Programmable values: Not programmable. Can only be reset by the user. Default value: Zero. NOTE: This parameter represents the TOTAL estimated energy COST saving achieved by the Green charger, starting from the last reset. This parameter can be used exclusively to RESET this counter to ZERO. PARAMETER 15: LANGUAGE Programmable values: ENGLISH, FRANCAIS, ITALIAN Default value: ENGLISH NOTE: Display language PARAMETER 16: LOCAL USB RESET/TEST WIRELESS WIRED NET PARAMETER 17: ADDR. WIRED LAN Programmable values: 1 to 254 Default value: 1 NOTE: This parameter sets the IP address of the charger, when it's connected to a wired DoctorFleet.com management network. DoctorFleet function. [Ref. DoctorFleet user manual] PARAMETER 18: BATT ID. MODULE Programmable values: Enabled, Disabled, Optional Default value: Disabled NOTE: This parameter sets the operation of the charger with the Wireless Battery Id[eVn.3tFi0fimca1tioJnanmuaorydu20le11W] BIMBCI(oGpRtEioEnNaDl)IA. MOND User's Manual THREE DIFFERENT OPERATING MODES ARE SELECTABLE. ENABLED: When a battery is connected, the charger establ5is.heOs aPcEomRmAunTicIOatiNon with the WBM and uses the information stored into the WBM to optimize the charge cycle. Only batteries with WBM installed and proCpOeNrNlyECcToInOfNigOuFrTeHdEwBiAllTbTeERcYh,aArUgTeOd!MATIC START DISABLED: The communication of the charger with WCBoMnnescitsthdeisBaabttleeryd,toatnhed cahnayrgebra, tutsein[rVgy.3a(Fwc0oinmtnh1ecctoJorarnroeuf caatrdyevq2ou0la1tt1ae]gseiz)IBew.CiIlGl bReEUEsNerD'sIAMMaOnNuaDl charged. When the battery is correctly connected[,Vt.h3eF0chmar1gerJavinsuuaarliyze2s0t1h1e] folIlBowCiInGg RmEeEssNaDgeIA: MOND OPTIONAL: WIf aheWnBaMbaitstefroyunisdc, oitn'snuecsteeddt,othoeptcihmairzgeerthtericehsat5rog.eesOctyaPcblleiEsahRnadActooTmaImdOdutNnhiecabtai[oVttn.3eFrw0yimtIhD1tthJaeagnWounaBrytMh2e0. 1c1h]arIgBeCI User's Manual GREEN DIAMOND history log. 5. OPERATION CONNECTION OF THE BATTERY, AUTOMATIC START User's Manual 5. OPERATION If a WBM is not found, the battery will be WchIRaErLgEeSdSaCnOyNwNaEyC. TION TO BATTERY IDENTIFICATION MODULE (OPTIONAL) CCoOnNnNecEtCthTeIOBNatOteFryTtHoEthBeAcThaTrEgRerY,,uAsUinTgOaMcAonTnICecStoTrAoRf Tadequate size. IWf htheen BthaettbearytteIdryenisticfiocarrteiocntlyMcodnunleectiesde, nthaeblcehda,rgaerfevwisusaelcizoensdtsheaftoelrlowthiengcmonensescatgioen: of the GECI GREEN DIAMOND CHARGER OPERATION TM btChaeoOttnemNnreNye,scEsttChathegTeeIcO:BhNaartOtgeeFrryTwtHoiEllthtBeryAcTthoTaEregsRetaYr,b,ulAissUihnTgaOawMciAroeTnlenICsescStcoTorAnoRnfTeacdteioqnu.aAtendsizthee. display will visualize When the battery is correctly connected, the charger visualizes the following message: CONNECTION OF THE BATTERY, AUTOMATIC START Connect the Battery to the charger, using a connector of adequate size. When the battery is correctly connected, the charger visualizes the following message: Connect the Battery to the charger, using a connectWoIrREoLfESS CONNECTION TO BATTERY IDENTIFICATION BATTERY MODULE (OPTIONAL) WIRELESS CONNECTION TO BATTERY IDENTIFICATION MODULE (OPTIONAL) adequate size. When the battery charger visualizes the following is correctly message: connecWIbWftaehttIhtRdeeenE,ryLtBt,hhEatehSteteewSricyrCehOlIaedrNsegsNnetrEcifoCiwcnTialnltIeiOotrcnNytiotTMonOoeidsBsutaAalecbTtilTivissEehCRethaOnYeaNwIbDcNilrheEeEadlNer,CgTsaeTsIFrEfcIeiCsoDwAnrneTseaIeOcdctyNioontnMod.sOsAtDaanrUfdtteLtrhEeth(OcdehiPsacpTroglIanOinynNgewAccitLlyilo)cvnleis.ouTfahltihzeee dtIbWhfiaseItptRhtmleaeEreyyLsB,vEsaitsaShtutgeSeaerlc:CyizhOeIadsNregtNnehtEreifCiwmcTialelItOisotrsNnyagTtMoeOo:edBsutAaleTbTliissEhReanYawIbDilreEedNle,TsaIsFfIceCowAnnTseIeOcctNioonnMd.OsADanUfdteLtrEhet(hOdePiscTpoIlaOnynNewAcitLlilo)vnisoufaltihzee tIhf ethmeeBssaattgeery: Identification Module is enabled, a few seconds after the connection of the If the Battery Identification Module is enabled, a fewbthaetstemerceyo,sstnhadegesc:harger will try to establish a BATT wireless connection. ID MODULE And the display will visualize after the connection of the battery, the charger willAttrthyistpooienst,ttaheblbiasthtery informationSaEreAtrRaCnsHfeIrrNedGt.o.th.e charger and are visualized on the a wireless connection. And the display will visualizedWdiissthpphellaaenyyt.mhveiseuwsaisrlieazlegessest:hceomnneescstaiogne:is active the charger is ready to start the charging cycle. The The charger is now ready to start. When the wireless connection is active the chargerDWdieisshpperelanneydathivndeigsyuwoatinrloieztleehssesthpceroomngnreaesmcstmaiogened:issBtaacArttiTvteimTteheIwcDinhdaorMgwOer(DPisUarrLaemaEdeytetro start the charging cycle. The 8), the charger may enter in start the charging cycle. The display visualizes the msWtaehnsedsn-batyhgmeeow: diree,leasnsd cthoenndeiscptiloany ivsisaucatliivzCeeOsthNtehNecEhmaCergsTseEar gDise:ready to start the charging cycle. The display visualizes the message: At this point, the battery information are transferredAidtstphtlaiosy.pthoient, the battery information are transferred to the DELAYED START charger and are visualized on the charger and are visualized on the display. The ready to start. Depending on the programmed cshtaarrtTgdAtheitsiertpmhlcaiishesya.prnogioenrwt,isthneowbarteteardyyintofo(srmthaarhtt.i.onmamr[[)eVV..At33raFFn00smmfe11rre(dJJhaatohnnuu.thaamerryymc22h)00aB11rg11e]] r aIInBBdCCaII rGGeRRvEEisUEEusNNaelirDDz'seIIAAdMMMoaOOnnNNuthaDDel window (Parameter 8), the charger may enter mode, and the display visualizes the message: in staWWpDsTdAtrneahiohhtspnedgeetphedrrnl-caien-shbbmytdhay.(ypimenhromggheicen.ohdmortd,anismesrtthg,at)nheeAaroetnbbwtrdieapemrgtrtpethoeiernaeg.ersdyrsd,ayeiitmnsnhtofptemoslsardemtytiadhsarveptsti.slitaoraueynraatvlailitzrsitmeeuimsaetreltaihzwneaisnstmfdettoehhrrwseaestdma(mPgteoaeosr:mstahamegneect:t,hear rn8gd)e,r(thahhne.dmcahmrae)rBgveirUsreuspmaerlaeriz'ysseedeMnntoastennrtuhthiaenel WDsTthehaepenendcn-htbdhayierngmgcehoroadinsreg,tnehaoebnwedpgrrteihonaegsdr,daytimhstoepmlsadetyiadsrpvtsi.lsatauyravtliitzsimeusaeltizhweeisnmdthoeewssma(Pegsaesr:amgee:ter 8), the charger may enter in W(hhh.emrem()hBhr.mepmre)Asernetpsrtehseenptrsogthraemremaledtimstearattttihmaet.msDoteampneden-nbdytin,mgaoondnde,thaendprthoegrdaimspmlaeydvsistauratliPTtzimeROPseEatghPCweAHin1mdRA6oeIR/2wsNGs7a(GEPgaer:ameter 8), the charger may enter in When the charge begins, the display visualizes the message: BWAhTeTreER(hYhV.mOmL)TAAGreEprTeOseOntHsIGthHe real time a t that moment, and (hh.mm)B represents the programmed start time. BATTERY VOLTAGE TOO HIGH BIIdWpffiArsttohhhpTgeeelTarrayeEbbmaaRv(ttimhYttseehuerrV.ayydmOlivvzsmLooetaT)llsAttrAaattgghGtrieeeemEpmiiessTr.eeOhhssOeiisggnahhHtgeesIerrGt:tthHhheaannreaaalmmtiaamxxeiimmauutmmthttahhtrreemsshhooomlldde,,nttthh, eeanccdhhaa(rrhgghee.mwwmiillll)nnBoottresspttaarerrttseaannntdds tthhee the If the battery voltage is higher than a maximum threshodWplidsroph,gleatrrhyaemev(imhsuhea.dmlizsmeta)sArtthtrieempmer.eessesnatgse:theBAreTaTl tEiPmRaegYeat1V6thO/2aL7t TmAomGeEnt, and (hh.mm)B represents the charge will not start and the display visualizes the message: TOO HIGH !!! Page 16/27 Icfhtahrigsemr. ePsrsoabgaebalyppaewarrso,nitg'sbraetcteormymhaesndbeedentocovnenriefcytethda. tIIBmmff tAaahttttThhcceTiihhssEeenRssmmoYttmeehhsseeVissnOnnaaaooggLmmeelTbAiinnaaaGaapptllEpptvveeeTooaarllOttrryaassOgg,,veeLoiittOoo''lsstffWattrrhhgeeeeeccooccmmmhhaammarrggteeceePnnhrrdda..egePPseddrrtoo1tthbb6ooeaa/2bbvv7nlleeyyorriiaamffyywwirrttnhhooaannlttgg vthoeltangoemionfalthbeattery voltage battery has been connected. the nominal battery voltage battery has been connected. IBf AthTeTEbRatYteVryOvLoTltAaGgeE iTsOloOwLeOr Wthan a minimum threshold, the charge will not start and the display visualizes the message: If the battery voltage is lower than a minimum threshold, the charge will not start and the display visualizes the message: BATTERY VOLTAGE TOO LOW BATTERY VOLTAGE TOO LOW ITfhteheGrbeaettnerDyiavmolotangdeCihsalrogweer rpethrafonrmasmainniemxucmlustihverecshhaorlgde, tchyeclcehtahragteiswciollmnpoot ssetadrtbyand the sdtiaspgleasyavtiscuoanliszteasntthceurmreenstsaangde:stages at pulsed current, with cool down pauses in between. The management of the charging curve is totally automatic. BATTERY VOLTAGE If the battery will not start voltage and the disislpowlaeyrvtihsuaanliazemsitnhime mumessthargees: holoDbdpae,ptpttoeehrrntyeudanicnpihtgpyarocornhagactehrhgeeespcrtyohcgelreag)ma. sImnsiitnnhggisvosofiltttuhaaTegteiOFotunOhl,letChcLehhOaadrrWiggsepelrt!aimmy!aev!yiswusinuadslizpoeewsn(dtPhtaehremamcehseasteragrge9e):(,tywphiceanl the If this message appears, it's recommended the charger. Probably a wrong battery has btoeevnerciofnynthecatIPmtfertadoththb.ceiahIstben'lssmyoteamahslewssinonarooganpmelgobinabsaapsatliptttbveeeolarrelytryashtg,havesioato'tlsbtfetatrehhgeneeceoccbmomhanamatnrtgteeeeccnrrhtd.eyeeddsh. atthsoebveneeorinfmy[diVtneh.3aeaFtpl0lvtyhmoeld1tiansgocJmeahniaonurafaglreybda2,t0te1r1y] voltage IBCI G bthreincghinarggtehme vaonlutaaglley,bbeylopwusthhienmg tinhiembuumttovnalDuOe WreNqufiorerdWmI5t'fsihsnoeaeirmlrcsetuoohm(nhpedhov.assamsu.luimbteol)eArmetqhraeuatpitrirectehdseseftobnaratrsttthttehetrehyaeruhetaocasmhl tbaiamerteiegcnesad.ttaeItrhnetapthttlyhemdicosihsmccaehargnasetr[e,g.V,ae.ni3dtdF,'s0b(hrpmihno.1gmsinsmgJib)atBhlneeureatvpororyeltsa2stge0aen1rt1tsb]ethloeIwBCthIeG CHARGE CYCLE bInegthinisnicnagsoef, tiht'es Fpuolsl sCibhlaergtoe /stOavrtetrhcehacrhgaertgime emwainnudaolwly., b[Vy .p3uFs0hmin1gthJeanbuuattroyn2D01O1W] NIBfoCr I5G Dseucroinngdtsh.e cool down pauses, that are normally inserted during the gassing phase, the display visualizes the message "Cooling". When the preliminary controls are complete, the chargeCHstAaRrGtsEaCuYtCoLmEatically, and the display visualizes the following information: The Green Diamond Charger performs an exclusive charge cycle that is com When the preliminasrtaygceosntartoclsoanxrsetxacn.otxmcuprlVereten,t tahnedcCshtaorgogeelssiatatnrptguslsaeudtocmuarrteicnatl,lyw, iathndcothoel ddoiswpnlapyau · Battery Voltage [Volt] visualizes the followThinegminafonramgaetmioxenxn:txof tAhehchargingxcu.rxve isttotally automatic. · Charging Current [Amps] The Green Diamond Charger performs an exclusive charge cycle that is com · Battery VoltaDstgeaepgeensdaint gcoonnsttahnetpcruor[grVeroanlmt]amnidngstoafgtehseaFtuplluClsheadrgceurtriemnet,wwiinthdocwoo(lPdaorwamn eptaeur · Time of Charge · Capacity Returned [hours.minutes] [Ah] EME··· RGCTCiEhamapNeraCgcoiYinftygCSRCTheaOuDoTsbbTTtrrtuPpaaghhherareptteeeepgttnnoeeeeeGmmtrrrnsdtyyruaadeaaannnientppiaatngcppyggorrDeeocoonmmnhiaasaatcceetmahrhhnngneoeettetnssoopcdcffrttuyohhttCrchh[[[geerAhAlheeereohmaggan)ccu]maa.rtphhrgssIassmnaaessn.]rrmiiritnnggdnhpggiiiginnnsesggutvvorasfootfoccgeillttttruuesuhaamrr]saeggvvsteeeeaiFoatttuiinsshhnpl,leeuttetooClhsccxttehaaehhcallldaadullryyrrigscggsaaieupeevuurelrrtarttieoommmycnmmhaaevta,aayyiswrwttugssiiiccinuuaet..hdssliczppocyeeewocsnnole(ddtlPhdtttaehhhoraeewmatmncceishhsepaacstaeorrauggrmg The Green Diamond pulsed current, with Ccohoalrgdeorwpneprfaoursmess iannbeextwclueesniv.eTchheaIsmrfugtsahepenecabnygadctetltehmereytechdnhaotaterosginfDoobse'ppa,tetcpptahprtoeooeneemarrrdnttycuucdiphatnnhinopwiiatttghpyysirlerleoccgovndhhgaiisaanactbuhrrhsgggaeyseeelicsipnzsccurgettyyohraccgvtevhgPlloreeeeagel))tma..gasmisIIesgmnnasee1titsittnnohh7wsgcgii/tassi2otavgoh7nssolefiliinlsttyttuuhataaaeagattepnuiiFoortttuennhold,,clemettuChhctreeehahrraatddmeririigcgssnine.ppetellrtaadaimmyyntaeivvdmyiisswesuusi,ntuaaatdsllhiizzgpoeeeewessncs(hdttPhhaataeerthgremmaemrceehwsseasstielraalgrgg Depending on the programming of the Full Charge time window Where (hh.mm)A represents (Parambeegitnenrin9g)o, f the Full Charge the real time / Overcharge atitmtheawt imndoomwe.nt, and (hh.mm)B re when the battery approaches the gassing (typical opportunity charge cycle). In this vsoitlutaagtieonth, ethcehIIdant'rsistghrpeeislcraocymamsvmaeiy,estnuhsdeauelscdihpzdbWDtaeeoierussnhggcrpeeidoitlnnarhngecnytteairhnt(ovnhhmegilneshtuooch.ecmatfehoslptmioashbzrlaeroe)AdggcstFtoeeeertuweher:lydlepnC,rfmpoeaharsneaeuddsrnsagseitmeats'ss(ga/,tehnghOtheee"vhaCcdDretee.orcEasacomershllLeilatmnalisArmngr.y)go"Ye.etAromEatidtmDaitlshleycaOowitnnimVsn(nedEoehromctRewhtedCt..nhHdtem,u.abrminan)dtgteB(trhhyhe..mgams)sBinrge Where (hh.mm)A represents the real time at that moment, and (hh.mmdbWD)ieusBhgrpeiilnnrargeneyipnt(vhhrgiesheuo.scmafoeltmiohnzlee)tAdssFortuwhellepnCrmpehaseaeusrnsgseteassg/,tehOthe"vaCreteoraacorhlleitnaimngrgo"e.ermatitmatlhleyawitnimsnedoromtewed.ndt,uarinndg (thhhe.mgams)sBinrge the beginning of the Full Charge / Overcharge time window. During the cool down pauses, that are normally inserted during the gassing display visualizes the message "Cooling". During the cool down pauses, that are normally inserted during the gassing phase, xx.x V Page 18/2x7xx Ah Cooling x.x t the display visualizes the message "Cooling". EMERGENCY STOP EMERGENCY STOP If the battery doesn't reach the gassing voltage within a predetermined time sEuMsEpeRnGdEtNheCcYhSaTrgOeP, and it will visualize the message If the battery doesn't reach the gassing voltage within a predeterminedIEfMtthiEmeRbeGa, EtttehNreCyYdoSeTsOnP't reach the gaEssMinEgRvGolEtaNgeCwYithSinTaOpPredetermined time charger will suspend the charge, and it will visualize the message. suspend the charge, and it will viVsuGaAlizSe thNeOmTessRaEgeACHED If the battery doesn't reach the gassing voltage within a predetermined time suspend the charge, and it will visualize[Vth.3eFm0 ems1sagJeanuary 2011] IBCI G In this case, the charge cannot proceed, and it's necessary to disconnecIItnt'stthhreisecocbamasmtet,eetnrhdyee.cdhtaorgceonctaronlntohtepbroactteeeryd,foarnddaimt'sangeecdecseslalsr.y to disconnect th It's recommended to control the battery for damaged cells. IAnCthINisPcUasTeB, LthAeCcKhaOrgUeTcannot proceed, and it's necessary to disconnect th AC INPUT BLACK OUT It's recommended to control the battery for damaged cells. IInf tthheisrecaissea, bthlaecckh-oaurgt eofcathnenoAtCprioncpeuet,dw, ahnilde itth'sencehcaersgsearisy tino dpirsocgornenses,ctththe If there is a black-out of the AC input, while the charge is in progress, dItth'oswernec,chowamhrimlgeeetnhrdewecdihlatlorsgcheounpttarordalomthweetneb,raswttwehrilylilrfeeomrthdaaeinmcianhgmaerdegmceeolrlys.. parameters will remain in memory. WanhdetnhethdeisApClayinwpiulltswhiollwbethreecmoevsesraegde, :thePachgaer1g8e/r2w7ill restart the charge cy When the AC input will be recovered, the charger will restart the charge cycle automatically, and the display will show the message: RESTPAagReT18A/2F7 TER POWER SUPPLY OFF Page 18/27 OVERCURRENT PROTECTION If the AC input voltage is abnormally high and/or the AC input adjustmen done correctly (See Chapter "INSTALLATION"), the charging curren excessive value. In this case, the charger will suspend the charge, and the display will visuali done correctly (See Chapter "INSTALLATION"), the charging current ma excessive value. OVERCURRENT PROTECTION OVERCURRENT PROTECTION In this case, the charger will suspend the charge, and the display will visualize the If the AC input voltage is abnormally high and/or the AC input adjustments ha done correctly (See Chapter "INSTALLATION"), the charging current ma If the AC input voltage is abnormally high and/or the AC input adjuexsctemsseinvetsvahluaev.e not been done correctly (See Chapter "INSTALLATION"), the charging current may reach aInn ethxiscecassseiv, ethevaclhuaerg. er will suspend the charge, and the display will visualize the The charge will not proceed, and it's necessary to disconnect the battery. In this case, the charger will suspend the charge, and the display wIti'lsl vreicsoumamlizeended to control the AC iCnpUuRt RcoEnNneTctions of the charger, as e the message: Chapter 3 "INSTALLATION". TOO HIGH It's recommended to verify the condition of the battery, as it may have one or m short circuit. The charge will not proceed, and it's necessary to disconnect the baITt'thsteercrehycao. rmIgtem'swernileldcneoodtmptormocceeonenddtr,eoadl nttdhoeit'csAonCnetcirenospsluattrhyceotonAndCeisccitinoonpnnsuetcotf the battery. the charger, as e coofnthneecbtaiottnesryo,fatsheitcmhaaryghearv, aesoenxepolarinmeodreincCelhlsapintesrh3or"tINciSrTcuAiLt.LATsCIATIth'OhhUsoeaTNrrpetOct"cceh.MoirraImcAtr3ug'Tmsi"etII.eCrNrneSsSdchTTeouAdOmtLsPtLomdADovTeEewInSrOnidfNAyeaU"tud.hFteotLmocAoaDvntieEdcrNaitiilolfyynwothhf eethnectohbneadttceihtryiao,rgnaes it is may have correctly one or m complete visualize the message: [V.3F0 m1 January 2011] IBCI GREEN AUTOMATIC STOP Us AUTOMATIC STOP DES AUFLADEN[V.3F0 m1 January 2011] IBCI GREEN The charger shuts down automatically when the charge is correctlEyTQhcUeoAmcLhIpaZrlEgeetCreY,sCahLunEtdsdAoUwTnOaMuAtoTmICati(cCallolyckwCmhHeoAndReth)GeEcharge is correctly compUleste it will visualize the message: visualize the message: COMPLETE AEQt tUheALeInZdE oCfYtCheLEchaArgUeT, OifMthAeTbICat(tCerlyocisk lmefot dceo)nnected to the charger for a su At this time it's possible to disconnect the battery. the charger activates the Equalize cycle automatically, based upon the p AsActthttehhdeisuelteinm.deoift'sthpeoscshiabrlgeet,oidf itshceonbnaettcetrythies bleaftttecroyn. nected to the charger for a su EQUALIZE CYCLE AUTOMATIC (CLOCK MODE) tsIrhfecemhtheaedcinhucsalehri.ganersgrteaanccdyt-icbvlyaetmeesonddtesh,eaonuEdtsqitduheaelidzoeifspthclayeyclspehrooagwursatomtmhmeaetmidceasEllsyqa,ugabelia:zseedtimuepownindthoew, p At the end of the charge, if the battery is left connected to the chaIrrfAegmttehtahreiinsfcsothirimanraesgteisat'usncdfpyf-cobilscyesimeibenolnetddetsto,imdaoinusedtcs,oitdthnheeneedocicfsthptthhlaaeerygbspaehrtorotegwarrysac.mtthimveaemtdeessEsqtahugaeeli:ze time window, Equalize cycle automatically, based upon the programmed schedule. Page 19/27 If the charge cycle ends outside of the programmed Equalize time window, the DELAYED EQUALIZE charger remains in stand-by mode, and the display shows the mesWsahgeree: DAY and TIME represent theDbAeYginning of tTheIpMrEogrammed Equalize time WEQhUerAeLDIZAEYCaYnCd LTEIMEMrAepNrUesAeLnt the beginPnaingge o1f9t/h2e7 programmed Equalize time Where DAY and TIME represent the beginning of the programmed Equalize time window. DEQurUinAgLtIhZeEcChaYrCgLinEg ofMthAeNbUaAttLery the operator can scroll the menu of the display, EQUALIZE CYCLE MANUAL force a EQ manual cycle at the end of this cycle. During the charging of the battery the operator can scroll the During the menfourcoefathEQe cdmhiaasnrpguliaanlgyc,oyfclteheatbtahteteerynFdthOoeRfotChpEEiesrNactyAMocrBAlecLN.aEAn DUscLrollEthQe menu of the display, and he can force a EQ manual cycle at the end of this cycle. DESULFATION The operator can every time interrupt the standard charging and DenESabUlLeFwATitIOhNa easy procedure a special desulfation cycle. During the charging the operator can press EnteTDrhEefSeUwoLpFesAreacTtooIOrnNdcasnanedvetryhetimdiespinlateyrrsuhptowthse astdaensduarldfatcihoanrging and enable w menu, infact in this menu sometimes it itshestorapteergaitcoirmcpanorstealnetcttothceomtimpleetdeuarisntganodfadredsucTpspsstihmeetrrhlroofccaeaeaccootreeetnnogidgddddopiuiuusscnenrrrieeriaagnmaanngaatapnddoofrssodtttrpphhftecaeeteeradhnccnddeiiteaaaiistsslloutecppddylvocllfeeaaapeomssyytrmeiuuyosspllpnoffhhaaltlefooiettmaiitwwtooreneennssedadsaaccitnstyydahtddtccaeeereellnreestssrd..uuuutoyaDDplllpfffrftaauudeattdrriittciioohnneiohnneoggsfa[nuVmmrttrsghhl.eeet3cfieeansnnaFyntgccuuta0cdhhi,,raloatmaaeiifnnrtnrr.edo1gg,ttrfiihhnnaciidJggsshceaattmmosnhhrmugueeeelinnafpnaoouurlgetppyiottteeehh2anrrdee0aan, 1ttddooooi1nepprr]feseeaccunrraacaalatIfnnttBaboostlppCrrieoorrIcceemnGaaw REFRESH-MAINTENANCE time dRurEinFgREoSf Hd-eMsuAlIfNatTioEnNAanNdCEthe type of restart of desulfation, infact som This function is useful to keep the battery in perfect condition whsetnratiet'gsTpicenhirimosiotpdfuou(nrwstcaeetnidoetnktfsooi,scrmouaomsnenptfhullesolt,etno..ag.k).septeaepnrdithoaerddb(cawhttaeerergykinisng, pameftreofrencatthccosom,n.dp..il)tei.otendwdheesnulfita'stionno It is sufficient to leave the battery connected to the charger. After a norcImthiasarlsguetfefaircnmiednittnhtaeotelieoqanuvaeoliztfheethcbyeactlcteeh,raythrcegoecnonanentcrtodeldtbhtooeatrhedequwchailallirazgceetirv.caAytecftleetrh,ea normal charge the control board will activate the charger automatically for 15 minutes1o5fmrienufrteesshof crehfraersghecheavregreyedvearyy.day. While the charger waits before to activate a Refresh cycle, the display show While the charger waits before to activate a Refresh cycle, the display shows the messages: · Battery Voltage [Volt] · Nr of Refresh cycles already given to the battery xx.x V R.END NR xxx Ah Page 20/27 x.x t · Total Time of Charge · Total Capacity Returned [hours.minutes] [Ah] · Battery Voltage Page 20/27 [Volt] · Nr of Refresh cycles already given to the battery · Total Time of Charge [hours.minutes] During cycle Refresh, the display shows the same set of information that a·reTvoitsaul CalaipzaecditydRuertiunrgnetdhe normal cha[Arhg]e cycle. During cycle Refresh, the display shows the same set of information that a during the normal charge cycle. DISCONNECTION OF THE BATTERY DURING THE CHARGE DISCONNECTION OF THE BATTERY DURING THE CHARGE WARNING ! DON'T DISCONNET THE BATTERY DURING THE C >>>WARNING !<<< RISK OF EXPLOSION!!! DON'T DISCONNECT THE BATTERY DURING THE CHARGE. RIIfSitK'snOeFceEsXsaPrLyOtoSdIiOscNo!n!n! ectthebatterywhileit'sbeingcharge If it's necessary to disconnect the battery while it's being charged, prbeuststotnhUePbfourtftiovensUecPofnodrs,fiinvoerdseerctonstdosp,tihnechargerman order to stop the charger manually. The charger will suspend the charge and the display will show the message: The charger will suspend the charge and the display will show the message: MANUAL STOP At this time it's possible to disconnect the battery. Eventually, the charge can be restarted, by pressing the button UP for 5 seconds. At this time it's possible to disconnect the battery. Eventually, the charge can be restarted, by pressing the button UP for 5 sec GECITM GREEN DIAMOND CHARGER Page 21/27 ENERGY METERING AND HISTORY LOG The GREEN DIAMOND cha[rVg.3eFr0ims 1ablJeantouaersyt2im01a1t]e tIBheCIeGnReErUgEsyNersD'asIAvMMinaOngNudaDul ring the operation. While a charge cycle is in progress, the display shows the results relative to that cycle. When the unit is in stand-by mode (battery absent), the display shows the total values. 5. EItN's EsuRffiGcieYnt Mto pEuTshEthRe IbNutGtonAs UNPDandHDIOSWTNO, iRn oYrdLerOtoGvisualize the following data: The G·REENEnDeIArMgyONSDavcihnagrger is able to[keWstimh]ate the energy saving during the operation. WWhhielen·athcehuaCnrgiOtei2scyinRclesetdaisundcin-tbipoyronmgoredses(,bthaettedr[iyslbpalbaosyfesCnhtO)o,w2ths]ethdeisrpelasuyltsshroewlastitvheetotottahlavt aclyuceles.. · Economic Saving [USD] It's suf·ficienAt tvoepruasghethPeobwutetornFsaUcPtoarnd [D%O]WN, in order to visualize the following data: · ·EnerAgyvSeraavigneg Efficiency[kWh] [%] · CO2 Reduction [lb of CO2] · Economic Saving [USD] · TAhvesraegedaPtoawcear nFabcetorrese[t%i]n User Programming Mode. Please refer to Chapter 4. · Average Efficiency [%] These data can be reset in User Programming Mode. Please refer to Chapter 4. The internal memory of the GREEN DIAMOND charger contains a log of the last >200 charge cycles. More than 50 The inptaerrnaaml meteemrosryaroef sthaeveGdRfEoErNevDeIAryMOchNaDrgcheacrgyecrlec.ontains a log of the last >200 charge cycles. More than 50 parameters are saved for every charge cycle. The mTohset smigonisfitcastivgenipfaicraamtievterps aorfatmheet5e0rsmosfttrheece5n0t cmycolesst craencebnet vciysucalelizsecdaonnbtehevisualized on the display of the charger, while the dthisropulagcyhooDmfopcthtloeertFcelhehaertig.scetorom,rwymhaliolnegatghceeamnceonbmtespyalescttceeemhs.issetodryanlodg dcoanwnbeloaacdceedsstehdroanudghdoDwonclotaodreFdleet.com management system. IDnOoWrdNeInrbtuootrtvodisneusra, latiznoedvtthiosepu5rae0lsimszoeEsNtthTreeEcR5en0fot rcmy3coslesestc,orinte'dscsesuinnftfoiccrideyencrtlettoosa,sccitcro'eslsl ssthutehfefmicdeainetuanbutastsioneg.stchreoUllPt-he menu using the UP- DOWN buttons, and to press ENTER for 3 seconds in order to access the database. The results of each charge cycle are represented on two pages. Use the UP-DOWN buttons to scroll between each record. The results of each charge cycle are represented on two pages. Use the UP-DOWN buttons to scroll between each record. First page: First page: No VSTART VSTOP Date and Time WhereW: hereN:o = NVos=tart = VsDVtsaattorepta==nd Time = Vstop = Number of cycle (1 is the most recent) BatteryNVoultmagbeeart othfeccyocnlnee(c1tioisn the most recent) DBaattteeraynBVdaoTlttitamegereyoaftVtthoheeltBaeEngGdeIoNaftNthtINehGechcoaofrgtnhene ecchtairogne Battery Voltage at the end of the charge Date and Time = Date and Time of the BEGINNING of the charge Second page: Second page: Date and Time ENDCODE Duration Ah WhereW: here: DDaatete aannddTTimiem=e =Date anDd Taitmeeaonf dtheTEimNDeoof fthtehcehaErgNe D of the charge ENENDDCCOODDE =E = CthheaprgoesCstiebhrlemarisngiateutiaottnieorncmsodtihenaat(3td0ieotdenirfmfceironeedndtetch(o3ed0etesdrmiidfienfenattriiofeynnatollfcodes identify all the possible situations that DDAuhurraattiio=onn= = the chadrgeintgercmyclein, seede tnhexet tpearramgrianpah)t.ion of the charging cycle, see next paragraph). Total Total cchaTaporagctiinatygl rcteimhtuearnregdintogthteimbaettery Ah = Total capacity returned to the battery CHARGE TERMINATION CODES GROUCPH1: ARGE TERMICNHAARTGEICOONMPLCEOTEDDES 01 ChargGe RcoOmUpPlet1e:d CsuHccAeRssGfuEllyC. OMPLETED 02 ECqhuaargli0eze1coNmOCpThleeatxeredgcesuutcecodcmebsepscfluaelultyse.edbsauttcecryeswsafsudllisyc.onnected. 0C3harg0e2comCphleaterdgesuccocmespsfluelltye. d successfully. Equalize staErqteudabluizt enoNt cOoTmpelxeetecdu, tbeedcabuesceabuastteerbyawtatesrdyiswcoansnedcitsecdodnunrinegcttehed.cool-down time before the Equalize cycle. 04 03 Charge completed successfully. ECqhuaargliezecosmtaEprqtleeudteadbliusztuecnscoettascsroftumelldpyl.ebtuedt,nboetcacuosme pblaettteerdy ,wbaescadiuscsoenbnaecttteedrywwhilaesthdeisEcqounanlizeected during the cool-down time before the was in progEreqsus.alize cycle. 05 Charg0e4comCphleaterdgesuccocmespsfluelltye. dMasxuimccuemssfifnuislhlyin.g charge time exceeded. Equalize started but not completed, because battery was disconnected while the Equalize was in progress. 06 Desulphation cycle completed successfully. 05 Charge completed successfully. Maximum finishing charge time exceeded. 07 Charge completed successfully. Equali0ze6coDmepsleutelpdhsaucticoensscfuyllcyl.e completed successfully. 07 Charge completed succePssafguel2ly3./27 Equalize completed successfully. Refresh-Cycle NOT executed because battery was disconnected. 08 Charge completed successfully. Equalize completed successfully. Refresh-Cycle started but not completed, because battery was disconnected while the Refresh was in progress. 09 Charge completed successfully. Equalize completed successfully. Refresh-Cycle completed successfully. 10 Gassing voltage reached successfully. Full charge NOT executed because time window Disabled. 12 Charge completed successfully. Equalize completed successfully. GROUP 2: MANUAL STOP 11 Charge stopped manually, during a generic cooling state 20 Charge stopped manually, before to reach the gassing voltage. 21 Charge stopped manually, during the finishing charge. 22 Charge stopped manually, during eq. 23 Charge stopped manually, during refresh. 24 Charge stopped manually, during desulphation. GROUP 3: BATTERY DISCONNECTED 30 The battery has been disconnected before the begin of the charge, while the charger was waiting for the programmed Start Time window. 31 The battery has been disconnected during the first part of the charge, before to reach the gassing voltage. 32 Successful Opportunity charging cycle. The battery reached the gassing point, the charger entered in stand-by mode waiting for the Full Charge/Overcharge time window, and at that point the battery has been disconnected. 33 The battery has been disconnected during the finishing charge, while it was cooling between two charging pulses. 34 The battery has been disconnected during the finishing charge, while it was receiving a charging pulse. 36 Charge never started. The battery has been disconnected while the charger was trying to establish a wireless connection with the Battery Identification Module (WBM). 37 Charge never started. The battery has been disconnected while the charger was communicating with the Battery Identification Module (WBM). 38 Desulphation cycle NOT completed. The battery has been immediately disconnected, at the beginning of the Desulphation cycle 39 Desulphation cycle NOT completed. The battery has been immediately disconnected, before to complete the programming of the Desulphation cycle. 40 Desulphation cycle NOT completed. The battery has been disconnected while the Desulphation cycle was in progress. GROUP 4: EMERGENCY STOP 60 Emergency Stop! Maximum voltage limit exceeded during first part of the charge, before to reach the gassing voltage. 61 Emergency Stop! Maximum voltage exceeded during the finishing charge. 62 Emergency Stop! Maximum voltage exceeded during the equalize cycle. 63 Emergency Stop! Gassing voltage not reached within the predetermined time limit. 64 Charge never started. Battery voltage was too LOW 65 Charge never started. Battery voltage was too HIGH 66 Emergency Stop! Maximum Current Limit Exceeded. 67 Emergency Stop! Maximum voltage exceeded during the refresh cycle. 68 Emergency Stop! Maximum temperature exceeded before to reach the gassing voltage. 69 Emergency Stop! Maximum temperature exceeded during the finishing charge. 70 Emergency Stop! Maximum temperature exceeded during the equalize cycle. 71 Emergency Stop! Maximum temperature exceeded during the refresh cycle. 72 Emergency Stop! When a battery is connected, the WBM communicate that the voltage of battery is not compatible with this charger 76 Emergency Stop! Maximum temperature exceeded during desulphation. GROUP 5: WARNING MESSAGES 80 Maximum finishing charge time (safety timer) exceeded. Charge termination criteria (dV/dt) not reached. 82 The battery has been disconnected while the charge was in progress, in a generic state. 83 Output fuse blown. 85 Communication problem with Wireless Battery Module. 99 Black out of the AC input. GECIproducts.net GREEN ENERGY CONCEPTS INC. 5833 Orr Road, Bldg 2 Charlotte, North Carolina, 28213 1.877.914.8999 ©2022 GREEN ENERGY CONCEPTS, INC. WARRANTY GECITM GREEN DIAMOND CHARGER Green Energy Concepts, Inc. (hereinafter called "GECI") warrants that each new and unused GECI battery charger, power supply or converter (hereinafter called "equipment") manufactured and supplied by it is of good workmanship and is free from any inherent mechanical defects, provided that (1) the product is installed and operated in accordance with generally accepted industrial standards and in accordance with the printed instructions of GECI, (2) the product is used under normal conditions for which designed, (3) the product is not subjected to misuse, negligence or accident, and (4) the product receives proper care, protection and maintenance under supervision of competent personnel. This warranty is subject to the following provisions: 1. PRODUCTS AND PARTS WARRANTED. Subject to the exceptions listed below each GECI equipment is warranted for a period of three (3) years from the date of its shipment, provided the charger is used in accordance with GECI's published performance rating or the unit involved. The Warranty covers parts, components and/or assemblies supplied completely free of charge but does not extend to labor, service, interventions and or any other costs whatsoever related to fixing defective chargers and/or parts. The conditions of this parts warranty are as follows: a. Primary switch contacts, fuses, bulbs and filters are not warranted unless found to be defective prior to use. b. Power transformers of 60Hz chargers are warranted for ten (10) years after GECI's shipment of the unit(s). c. The charger brand names that are warranted under this document are the Green, Red, Black and Orange Diamond. d. The Blue Diamond is handled separately and is not part of this warranty agreement. 2. COMMENCEMENT OF WARRANTY TIME PERIODS. The warranty periods shall commence on the date of shipment by GECI. 3. PERSONS COVERED BY WARRANTY. This warranty is extended by GECI only to the purchaser of new equipment from GECI or one of its authorized distributors. The products purchased under this agreement shall be used exclusively by the buyer and its employees and by no other persons, and therefore there shall be no third party beneficiary of this warranty. 4. LIMITATION OF REMEDY. The existence of claimed defects in any product covered by this warranty is subject to GECI's factory inspection and judgment. GECI liability is limited to repair of any defects found by GECI to exist or, at GECI's option, the replacement of the defective equipment, F.O.B. factory after the defective product has been returned by the purchaser at its expense to GECI's shipping place. Replacement and exchange parts will be warranted for the remainder of the original warranty or for a period of ninety (90) days, whichever is greater. GECI and its authorized distributors or dealers shall not be liable for direct or indirect, special or consequential damages in excess of such repair or replacement. In no event shall the purchaser be entitled to recover for contingent expenses resulting from, but not limited to, telephone calls, telegrams, travel expenses, lodging, duties and taxes, labor, rental or replacement equipment, loss of business or profits or other commercial losses. 5. USE OF DEFECTIVE PRODUCTS. Continued use of GECI equipment after discovery of a defect voids all warranties. 6. ALTERED EQUIPMENT. Except as authorized in writing, the warranty specified does not cover any equipment that has been altered by any party other than GECI. EXCEPT AS STATED ABOVE, ALL OTHER WARRANTIES AND CONDITIONS, WHETHER EXPRESSED OR IMPLIED, INCLUDING IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXCLUDED. BASSI NEITHER ASSUMES NOR AUTHORIZES ANY PERSONS TO ASSUME FOR BASSI ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OR USE OF THE GOODS SOLD, AND THERE ARE NO ORAL AGREEMENTS OR WARRANTIES COLLATERAL TO OR AFFECTING THIS WRITTEN WARRANTY. -2.7.2018.rev1tv- GECIproducts.net 1.877.914.8999 ©2022 GREEN ENERGY CONCEPTS, INC.