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Owner's Manual for MEAN WELL models including: NSP-1600 Series 1600W Power Supply with Single Output, NSP-1600 Series, 1600W Power Supply with Single Output, Power Supply with Single Output, with Single Output, Single Output, Output
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DocumentDocument1600W Power Supply with Single Output Dimension L *W* H 300 * 85 * 41 (1U) mm 11.8 * 3.35 * 1.61 (1U) inch NSP-1600 series Front User's Manual Back R33100 RoHS CNS15598-1 UL62368-1 Bauart gepruft Sicherheit egelma ge od o s be wac g www. tuv.com ID 2000000000 BS EN/EN62368-1 TPTC004 IEC62368-1 Features Universal AC input / Full range Built-in active PFC function High efficiency up to 92.5% Forced air cooling by built-in DC fan Output voltage level programmable Built-in remote ON-OFF control / remote sense / auxiliary power / DC OK signal / OTP alarm signal Built-in intelligent fan speed control Protections: Short circuit / Overload / Over voltage / Over temperature Design refer to SEMI F47 at 200VAC 5 years warranty IS 13252 THOMAS SAMUEL THOMAS SAMUEL (except for 48V) Applications Factory control or automation apparatus Test and measurement instrument Laser related machine Aging facility Digital broadcasting Constant current source GTIN CODE MW Search: https://www.meanwell.com/serviceGTIN.aspx Description NSP-1600 is a 1.6KW single output enclosed type AC/DC power supply with a 1U low profile and a high power density up to 25W/inch3. This series operates for 90~264VAC input voltage and offers the models with the DC output mostly demanded from the industry. Each model is cooled by the thermostatically controlled fan. Moreover, NSP-1600 provides vast design flexibility by equipping various built-in functions such as the output programming, remote ON-OFF control, auxiliary power, etc. Model Encoding / Order Information NSP - 1600 - 48 Output voltage (12V/24V/36V/48V) Output wattage Series name File Name:NSP-1600-SPEC 2024-03-11 1600W Power Supply with Single Output NSP-1600 series SPECIFICATION MODEL NSP-1600-12 NSP-1600-24 NSP-1600-36 NSP-1600-48 DC VOLTAGE 12V 24V 36V 48V RATED CURRENT 125A 67A 44.5A 33.5A CURRENT RANGE 0 ~ 125A 0 ~ 67A 0 ~ 44.5A 0 ~ 33.5A RATED POWER 1500W 1608W 1602W 1608W RIPPLE & NOISE (max.) Note.2 150mVp-p 200mVp-p 250mVp-p 300mVp-p OUTPUT VOLTAGE ADJ. RANGE 11.5 ~ 15V VOLTAGE TOLERANCE Note.3 ±1.0% LINE REGULATION ±0.5% LOAD REGULATION ±0.5% 23.5 ~ 30V ±1.0% ±0.5% ±0.5% 35.5 ~ 45V ±1.0% ±0.5% ±0.5% 47.5 ~ 58.8V ±1.0% ±0.5% ±0.5% SETUP, RISE TIME 1500ms, 60ms/230VAC at full load HOLD UP TIME (Typ.) 16ms / 230VAC at 70% load 10ms / 230VAC at full load VOLTAGE RANGE Note.4 90 ~ 264VAC 250 ~ 400VDC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR (Typ.) 0.97/230VAC at full load INPUT EFFICIENCY (Typ.) 89% AC CURRENT (Typ.) Note.4 14A/115VAC 8A/230VAC INRUSH CURRENT (Typ.) COLD START 35A/230VAC 91% 15A/115VAC 91.5% 8.5A/230VAC 92.5% LEAKAGE CURRENT <2mA / 230VAC OVERLOAD 105 ~ 115% rated output power Protection type : Constant current limiting, unit will shut down o/p voltage after 5 sec. After O/P voltage falls, re-power on to recover PROTECTION OVER VOLTAGE 15.75 ~ 18.75V 31.5 ~ 37.5V 47.2 ~ 56.3V Protection type : Shut down o/p voltage, re-power on to recover 63 ~ 75V OVER TEMPERATURE Protection type : Shut down o/p voltage, recovers automatically after temperature goes down FUNCTION OUTPUT VOLTAGE PROGRAMMABLE(PV) AUXILIARY POWER REMOTE ON-OFF CONTROL Adjustment of output voltage is allowable to 40 ~ 125% of nominal output voltage (60 ~ 125% for 12V). Please refer to the Function Manual. 12V @ 0.8A By electrical signal or dry contact Power ON:short Power OFF:open. Please refer to the Function Manual REMOTE SENSE ALARM SIGNAL WORKING TEMP. WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION Compensate voltage drop on the load wiring up to 0.5V. Please refer to the Function Manual Isolated signal output for T-alarm and DC OK -20 ~ +70 (Refer to "Derating Curve") 20 ~ 90% RH non-condensing -40 ~ +85, 10 ~ 95% RH non-condensing ±0.03%/ (0 ~ 50) 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes SAFETY STANDARDS UL62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, BSMI CNS15598-1, BIS IS 13252(Part 1):2010/ IEC 60950-1 : 2005 (except for 48V), AS/NZS62368.1, EAC TP TC 004 approved WITHSTAND VOLTAGE ISOLATION RESISTANCE I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH Parameter Standard Test Level / Note Conducted BS EN/EN55032(CISPR32),CNS 15936 Class B(CISPR32) / Class A(CNS 15936) EMC EMISSION Radiated Harmonic Current BS EN/EN55032(CISPR32),CNS 15936 Class A(CISPR32 & CNS 15936) BS EN/EN61000-3-2 Class A SAFETY & Voltage Flicker BS EN/EN61000-3-3 ----- EMC (Note 6) BS EN/EN55024, BS EN/EN61000-6-2, BSMI CNS15598-1, design refer to SEMI F47 at 200Vac Parameter Standard Test Level / Note ESD BS EN/EN61000-4-2 Level 3, 8KV air ; Level 2, 4KV contact Radiated BS EN/EN61000-4-3 Level 3 EMC IMMUNITY EFT / Burst Surge BS EN/EN61000-4-4 BS EN/EN61000-4-5 Level 3 Level 4, 2KV/Line-Line 4KV/Line-Earth Conducted BS EN/EN61000-4-6 Level 3 Magnetic Field BS EN/EN61000-4-8 Level 4 OTHERS NOTE Voltage Dips and Interruptions BS EN/EN61000-4-11 >95% dip 0.5 periods, 30% dip 25 periods, >95% interruptions 250 periods MTBF 684.7K hrs min. Telcordia SR-332 (Bellcore) ; 69.2K hrs min. MIL-HDBK-217F (25) DIMENSION 300*85*41mm (L*W*H) PACKING 1.8Kg;6pcs/11.8Kg/1.25CUFT 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Derating may be needed under low input voltages. Please check the derating curve for more details. 5. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 720mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf) 6. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft). Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx File Name:NSP-1600-SPEC 2024-03-11 1600W Power Supply with Single Output NSP-1600 series Block Diagram I/P EMI FILTER ACTIVE INRUSH CURRENT LIMITING RECTIFIERS & PFC POWER SWITCHING PFC CONTROL DETECTION CIRCUIT PWM CONTROL MCU O.T.P. AUX FAN POWER RECTIFIERS & FILTER O.V.P. DETECTION CIRCUIT MCU RECTIFIERS & FILTER PFC fosc : 90KHz PWM fosc : 70KHz +S +V -V -S DATA ISOLATION 12V/0.8A AUX. POWER PV T-Alarm DC-OK Remote ON-OFF Static Characteristics LOAD (%) 100 90 80 70 60 50 40 30 90 100 115 180 264 INPUT VOLTAGE (VAC) 60Hz INPUT MODEL 180~264VAC 12V 1500W 125A 24V 1608W 67A 36V 1602W 44.5A 48V 1608W 33.5A 115VAC 1200W 1286.4W 1281.6W 1286.4W 100A 53.6A 35.6A 26.8A 100VAC 1050W 1125.6W 1121.4W 1125.6W 87.5A 46.9A 31.15A 23.45A 90VAC 900W 75A 964.8W 961.2W 964.8W 40.2A 26.7A 20.1A LOAD (%) Derating Curve Efficiency vs Load (48V Model) 100 80 60 50 40 20 -20 0 10 20 30 40 50 60 AMBIENT TEMPERATURE () 70 (HORIZONTAL) EFFICIENCY (%) 99 94 89 84 79 74 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD The curve above is measured at 115/230VAC. 230VAC 115VAC File Name:NSP-1600-SPEC 2024-03-11 1600W Power Supply with Single Output Function Manual 1. Voltage Drop Compensation 1.1 Remote Sense The Remote Sense compensates voltage drop on the load wiring up to 0.5V NSP-1600 series -V CN1 +V PIN15 +S PIN16 -S +V LOAD -V Sense lines should be twisted in pairs to minimize noise pick-up. The +S signal should be connected to the positive terminal of the load whereas -S signal to the negative terminal. 1.2 Local Sense The +S,-S have to be connected to the +V(signal), -V(signal), respectively, as the following diagram, in order to get the correct output voltage if Remote Sense is not used. -V CN1 +V PIN13 +V(signal) PIN15 +S PIN14 -V(signal) PIN16 -S +V LOAD -V 2. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim) In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed by applying EXTERNAL VOLTAGE. OUTPUT VOLTAGE(%) OUTPUT CURRENT (%) -V CN1 +V PIN12 PV PIN14 -V(signal) EXTERNAL VOLTAGE (DC) Vout 125 100 60 40 0 Non-Linear 12V Others 0.4 1 4.7 5 EXTERNAL VOLTAGE (DC) 100 80 60 40 20 V 40 60 80 100 125 V OUTPUT VOLTAGE (%) The rated current should change with the Output Voltage Programming accordingly. For Remote Sense / Local Sense, please refer to "Voltage Drop Compensation" section. File Name:NSP-1600-SPEC 2024-03-11 1600W Power Supply with Single Output NSP-1600 series 3. Remote ON-OFF Control The power supply can be turned ON/OFF individually or along with other units by using the "Remote ON-OFF" function. -V CN1 +V PIN3 +5V-AUX switch PIN4 Remote ON-OFF Between Remote ON-OFF and +5V-AUX Switch Short Switch Open Power Supply Status ON OFF 4. Alarm Signal Output There are 2 alarm signals, DC OK and T-ALARM, in TTL signal form, on CN1. These signals are isolated from output. The maximum sink current is 10mA. -V CN1 +V PIN5 DC OK PIN6 T-ALARM PIN2 GND-AUX Application Circuit DC OK Fail signal "High" > 3.5~5.5V "Low" < -0.5~0.5V T-ALARM "High" > 3.5~5.5V "Low" < -0.5~0.5V Power Supply Status Vout 77%±5% Vout 80%±5% Power Supply Status OFF(OTP or Fan Fail) ON(Normal Work) File Name:NSP-1600-SPEC 2024-03-11 1600W Power Supply with Single Output Mechanical Specification 30 5.8 252 29.6 21.6 20 2 13 2 15 9 10 4 LED 1 2 3 16 2 1 15 28 -V 38 +V SVR I/P 6 2 6.5 2-M3 12 max. 5.8 252 (Top View) 252 300 16.8 105 16.8 22.8 115 22.8 NSP-1600 series Case No.296A Unit:mm 2-2.8 2-M4 L=5 2 41.3 Air flow direction 17 2 2-M4 L=5 2-2.8 41 85 CN1 1 1 70 (Bottom View) 3-M3 L=4 1 42.5 7.5 16.1 264.7 Mounting Instruction Hole No. Recommended Screw Size 1 M3 2 M4 MAX. Penetration Depth L 4mm 5mm Recommended mounting torque 6~8Kgf-cm 7~10Kgf-cm Control Pin No. Assignment(CN1) : HRS DF11-16DP-2DS or equivalent 1 15 2 16 Mating Housing HRS DF11-16DS or equivalent Terminal HRS DF11-**SC or equivalent Mounting Surface Mounting Screw Chassis of NSP-1600 Pin No. 1 Function Description +12V-AUX Auxiliary voltage output, 10.6~13.2V, referenced to GND-AUX (pin2). The maximum load current is 0.8A. This output has the built-in "Oring diodes" and is not controlled by "Remote ON-OFF". 2 GND-AUX Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V). 3 +5V-AUX This pin is use for remote ON-OFF usage only. 4 Remote The unit can turn the output ON/OFF by electrical signal or dry contact between Remote ON/OFF and +5V-AUX. (Note.2) ON-OFF Short (4.5 ~ 5.5V) : Power ON ; Open (0 ~ 0.5V) : Power OFF ; The maximum input voltage is 5.5V. High (3.5 ~ 5.5V) : When the Vout 77%±5%. 5 DC-OK Low (-0.5 ~ 0.5V) : When Vout 80%±5%. The maximum sourcing current is 10mA and only for output. (Note.2) High (3.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when Fan fails. 6 T-ALARM Low (-0.5 ~ 0.5V) : When the internal temperature is normal, and when Fan normally works. The maximum sourcing current is 10mA and only for output(Note.2) 7,8,9 NC Retain for future use. 10,11 12 NC Retain for future use. PV Connection for output voltage programming. (Note.1) 13 +V (Signal) Positive output voltage signal. It is for local sense; it cannot be connected directly to the load. 14 -V (Signal) Negative output voltage signal. It is for local sense and certain function reference; it cannot be connected directly to the load. 15 +S Positive sensing for remote sense. 16 -S Negative sensing for remote sense. Note.1: Non-isolated signal, referenced to [-V(signal)]. Note.2: Isolated signal, referenced to GND-AUX. File Name:NSP-1600-SPEC 2024-03-11 1600W Power Supply with Single Output LED Status Indicators LED Green Red Description The power supply functions normally. Abnormal status (Over temperature protection, Overload protection, Fan fail.) AC Input Terminal Pin No. Assignment Pin No. Assignment Diagram 1 FG 2 AC/N 3 AC/L Maximum mounting torque 8Kgf-cm Installation Manual Please refer to : http://www.meanwell.com/manual.html NSP-1600 series File Name:NSP-1600-SPEC 2024-03-11