User Manual for Photonic Universe models including: WWS30A-48-L00-S00, HCM2000-48-48 Module Wind Turbine Controller with MPPT, HCM2000-48-48, Module Wind Turbine Controller with MPPT, Wind Turbine Controller with MPPT, Turbine Controller with MPPT, Controller with MPPT, MPPT
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DocumentDocumentMWM Series Module Wind Turbine Controller with MPPT User Manual Product Model HCM2000-48-48 V1.3 Contents 1. Important Safety Warning ......................................................................................................... 2. Basic Information........................................................................................................................ 2.1 Introduction and Features ....................................................................................................... 2.2 Product Structure .................................................................................................................... 3. Product Installation ....................................................................................................................... 3.1 Installation Notes .................................................................................................................... 3.2 Installation and Wiring............................................................................................................ 3.2.1 Installation Steps.................................................................................................................. 3.2.2 Installation Steps.................................................................................................................. 3.2.3 Electrical Connection........................................................................................................... 4. Operation Interface Introduction............................................................................................. 4.1 LCD Display ....................................................................................................................... 4.2 LCD Information Define..................................................................................................... 5. Trouble Shooting ........................................................................................................................ 6. Technical Parameters................................................................................................................. 7. Warranty.................................................................................................................................. V1.3 1. Important Safety Warning Before Using the controller, please read all instructions and cautionary markings on the unit and this manual. Store the manual where it can easily be accessed. This manual includes all safety warnings, installation, and operation guidance of MWM wind controllers. Before installing and using this controller, read all instructions and cautionary markings on the controller and all appropriate sections of this guide. Do not use the machine in the place where has flammability and explosive gas/articles. Beware of flames and sparks. Please Contact our after-sales person if the machine doesn't work. Do not change the electrical components and parts yourself, or we will not be responsible for the warranty items and related duties. Please disconnect the AC input and DC output from controller before install or maintain the machine. Besides, do not touch the controller in 5 mins after disconnection. Please install the machine indoor to avoid the rain water enter the controller inside. Please keep good ventilation and heat dissipation. Please install a circuit breaker outside the controller if conditions are allowed. Please use copper cable for line connection, and choose the right diameter of cable according to the actual current. To avoid a risk of fire and electric shock, make sure the existing wiring is in good condition and that the wire is connected tightly. Do not restart the controller immediately when it alarms. Please analyze the fault reasons and repair them at first. V1.3 2. Basic Information 2.1 Introduction and Features The MWM series wind power generation controller is the controller which integrates MPPT control and charge and discharge control. The power curve can be set by setting the wind turbine voltage and current, which can ensure the wind turbine work with the best power output all the time. Features: Can be applied to grid-tied system, off-grid system and grid-tied energy storage system. Charge function is optional. MPPT track point settable Complete protection function Electrical components and parts in high quality. Several functions are optional, such as PV control function, wind speed measure function, rotational speed control function and temperature compensation function. RS232/RS485/RJ45/GPRS/Bluetooth/Zigbee optional. ( It can be monitored by app for those with GPRS/Bluetooth/RJ45 connection) V1.3 2.2 Product Structure Chart1. Product Overview (1-3kW) V1.3 Chart2. Product Overview (5-10kW) Battery terminal Dump load terminal Wind turbine terminal Communication device port Manual brake switch Browse button LCD display Unload indicator light V1.3 Chart3: Dump Load with different power 3. Product Installation 3.1 Installation Notes 1) The machine should be kept indoors and well ventilated; 2) Environment temperature: -20+40; Humidity: <=95%no condensing 3) Altitude should not be more than 4000m (1000 m derating according to the GB/T3859.2 regulations). 4) Avoid using the machine in direct sunlight, sun exposure, rain, humidity, acid fog, and dust. 5) The machine can only charge for the battery in the rated voltage range. 6) The machine can only be connected to the wind turbine and PV with allowed power and voltage. V1.3 3.2 Installation and Wiring 3.2.1 Installation Steps Chart 4: Installation Overview V1.3 3.2.2 Installation Steps Chart5: Installation Steps V1.3 3.2.3 Electrical Connection (1-3kW) V1.3 (5-10kW) Chart 6: System Overview Please connect those parts according to the order of , and notice the following items. 1. Connect Dump load to the controller terminal "DUMPLOAD" by using copper conductor cable. 2. Connect the battery bank to the controller by the terminal which marks "BATTERY". (do not reversed the connection of positive and negative terminals) 3. When wind turbine is still or running in a low speed, connects its output cable to the "WIND INPUT" terminal on the controller. 4. Check all the connection to make sure they are connected rightly and tightly. V1.3 4. Operation Interface Introduction 4.1 LCD Display After the power is connected, the whole screen is in a browsing status. It shows battery voltage, and can be changed to the following information by press related buttons. 4.2 LCD Information Define Name Icon Wind Turbine Battery Browse button Status Rotate means wind turbine works normally Brake by hand Charging Fully charged. flickering for over voltage, stop flickering when it recover from over voltage Flickering means over -discharge Press it to enter next LCD display. Press it for 5s to enter the brake status Press it for another 5s to recover charging status. V1.3 Dump load indicator light Red light is on means the machine is on unload status or brake status. The light is off when it works normally. 5. Trouble Shooting Fault Type Description Possible reasons and solutions The connection between the battery and the controller is not tight Check the wiring, and reconnect it. DC breaker is not on between battery and Turn on the breaker controller No display on LCD Low battery voltage The system parameters are not matched correctly. Recheck the label and parameters on the machine. The battery doesn't work. Change a new one. Battery is connected in wrong polarity to Need change the internal fuse in battery input terminals. controller, and reconnect the battery. The connection cable between wind turbine and controller is loose. Wind turbine output voltage hasn't reached the charging voltage, Reconnect and fix the cables. Check whether the system voltage is reasonable. No charging Wind turbine is in "Brake" status Wait the wind turbine recover if it brakes automatically. Press the button for 5s to release the brake status if it brakes by hand. Battery is already fully charged. Check if the battery voltage has reached its output overvoltage. V1.3 6. Technical Parameters Model HCM2000-48-48 Type Boost Wind Turbine Input Rated input power 2kW Rated input voltage 48V Input voltage range 0~64V Start charge voltage 12Vdc (factory default, 8Vdc~64Vdc settable) Rated input current 42A Brake by hand Keep press the button for 5s to unload completely, and then recover by hand. Switch "ON" the brake switch Brake by over current 42A (factory default, 0~50A settable)unload completely when reached the set current, and recover automatically after working 10mins. Brake by overvoltage Refer to "output overvoltage" control Charge Parameters Rated battery voltage 48V Start unload voltage Complete unload voltage Max. Output current 56Vdc (factory default, 44Vdc~64Vdc settable) 58Vdc (factory default, add 2V to the start unload voltage) 42Adc General Parameters Rectifier mode Uncontrolled rectifier Display mode LCD Display information DC output voltage, wind turbine voltage/current/power. For those with charge control function, Battery voltage is showed as well. Monitoring mode Monitoring Contents RS232 Real-time display: DC output voltage, wind turbine voltage/current/power. V1.3 For those with charge control function, Battery voltage is showed as well. Lightning protection Parameter setting: Output overvoltage point, wind turbine over current point, wind turbine start voltage, and wind turbine brake settings. YES Conversion efficiency Static loss 92% 2W Ambient temperature -20+40 Humidity 0~90%, No condensing Noise 65dB Cooling mode Forced air cooling Installation mode Wall-mounted Cover protection class Product dimension (W*H*D) Product net weight Dump load dimension (W*H*D) Dump load net weight IP42 300×375×145mm 10kg 400*300*210mm 9.5kg Note: Part of parameters can be adjusted according to customer's specific demand. 7. Warranty The product shall be in warranty for one year from production. Please take contract as the final one if it has special terms on warranty. V1.3Microsoft Word 2016