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User Manual for aspar models including: SDM-8AO, 8 Analog Outputs Expansion Module, SDM-8AO 8 Analog Outputs Expansion Module, Analog Outputs Expansion Module, Outputs Expansion Module, Expansion Module, Module
Ampero MODBUS I/O Modules SDM-8AO - All-DAQ
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DocumentDocumentSDM-8AO Expansion Module 8 analog outputs Version 1.3 User Manual Manufactured for SDM-8AO User Manual Thank you for choosing our product. This manual will help you with proper support and proper operation of the device. The information contained in this manual have been prepared with utmost care by our professionals and serve as a description of the product without incurring any liability for the purposes of commercial law. This information does not release you from the obligation of own judgment and verification. We reserve the right to change product specifications without notice. Please read the instructions carefully and follow the recommendations contained therein. WARNING! Failure to follow instructions can result in equipment damage or impede the use of the hardware or software. Expansion Module 8 analog outputs User Manual Version 1.3 2 z 17 SDM-8AO User Manual 1. Safety rules · Before first use, refer to this manual · Before first use, make sure that all cables are connected properly · Please ensure proper working conditions, according to the device specifications (eg: supply voltage, temperature, maximum power consumption) · Before making any modifications to wiring connections, turn off the power supply 2. Module Features 2.1. Purpose and description of the module The SDM-8AO module has a set of 8 analog outputs that could work as a current output (0-20mA or 4-20mA) or as a voltage output (0-10V). Setting the output curent or voltage value is done via RS485 (Modbus protocol), so you can easily integrate the module with popular PLCs, HMI or PC equipped with the appropriate adapter. This module is connected to the RS485 bus with twisted-pair wire. Communication is via MODBUS RTU or MODBUS ASCII. The use of 32-bit ARM core processor provides fast processing and quick communication. The baud rate is configurable from 2400 to 115200. The module is designed for mounting on a DIN rail in accordance with DIN EN 5002. The module is equipped with a set of LEDs used to indicate the status of inputs and outputs useful for diagnostic purposes and helping to find errors. Module configuration is done via USB by using a dedicated computer program. You can also change the parameters using the MODBUS protocol. Expansion Module 8 analog outputs User Manual Version 1.3 3 z 17 SDM-8AO User Manual 2.2. Technical Specifications Power Supply Outputs Temperature Connectors Size Interface Voltage 10-30 VDC; 10-28VAC Maximum Current* DC: 52 mA @ 24VDC AC: 62 mA @ 24VAC Maximum power consumption DC: 1,25W; AC: 1,5VA No of outputs 8 Voltage output 0V do 10V ( resolution 1.5mV) Current output 0mA do 20mA ( resolution 5A) Current output 4mA do 20mA (value in 1000 steps) (resolution 16A) Measurement resolution 12 bits ADC processing time 16ms / channel Work -10 °C - +50°C Storage -40 °C - +85°C Power Supply 2 pins Communication 3 pins Outputs 2x 10 pins Configuration Mini USB Height 110 mm Length 62 mm Width 88 mm RS485 Up to 128 devices * Maximum current with active Modbus transmission, all inputs connected and all output active Expansion Module 8 analog outputs User Manual Version 1.3 4 z 17 SDM-8AO User Manual 2.3. Dimensions of the product Look and dimensions of the module are shown below. The module is mounted directly to the rail in the DIN industry standard. Power connectors, communication and IOs are at the bottom and top of the module. USB connector configuration and indicators located on the front of the module. 91 45 42,3 35 110 88 6 2 4 8 , 5 6 110 Expansion Module 8 analog outputs User Manual Version 1.3 5 z 17 SDM-8AO User Manual 3. Communication configuration 3.1. Grounding and shielding In most cases, IO modules will be installed in an enclosure along with other devices which generate electromagnetic radiation. Examples of these devices are relays and contactors, transformers, motor controllers etc. This electromagnetic radiation can induce electrical noise into both power and signal lines, as well as direct radiation into the module causing negative effects on the system. Appropriate grounding, shielding and other protective steps should be taken at the installation stage to prevent these effects. These protective steps include control cabinet grounding, module grounding, cable shield grounding, protective elements for electromagnetic switching devices, correct wiring as well as consideration of cable types and their cross sections. 3.2. Network Termination Transmission line effects often present a problem on data communication networks. These problems include reflections and signal attenuation. To eliminate the presence of reflections from the end of the cable, the cable must be terminated at both ends with a resistor across the line equal to its characteristic impedance. Both ends must be terminated since the direction of propagation is bidirectional. In the case of an RS485 twisted pair cable this termination is typically 120 . 3.3. Setting Module Address in RS485 Modbus Network The following table shows how to set switch to determine the address of the module. The module address is set with the switches in the range of 0 to 127. Addresses From 128 to 255 can by set via RS485 or USB. Switch Address SW1 +1 SW2 +2 SW3 +4 SW4 +8 SW5 +16 SW6 +32 SW7 +64 Ex. if switches 1, 3 and 5 are on than module addres is: Address = 1 + 4 + 16 = 21 Expansion Module 8 analog outputs User Manual Version 1.3 6 z 17 SDM-8AO User Manual 3.4. Types of Modbus Registers There are 4 types of variables available in the module Typ Beginning e address Variable Access Modbus Command 1 00001 Digital Outputs Bit Read & Write 1, 5, 15 2 10001 Digital Inputs Bit Read 2 3 30001 Input Registers Registered Read 3 4 40001 Output Registers Registered Read & Write 4, 6, 16 3.5. Communication settings The data stored in the modules memory are in 16-bit registers. Access to registers is via MODBUS RTU or MODBUS ASCII. 3.5.1. Default settings You can restore the default configuration by the switch SW8 (see 3.5.2 - Restore the default configuration) Baud rate 19200 Parity No Data bits 8 Stop bits 1 Reply Delay [ms] 0 Modbus Type RTU 3.5.2. Restore the default configuration To restore the default configuration: · turn off the power · turn on the switch SW8 · turn on the power · when power and communication LED start blinking alternately than turn off the switch SW8 Caution! After restoring the default configuration all values stored in the registers will be cleared as well. Expansion Module 8 analog outputs User Manual Version 1.3 7 z 17 SDM-8AO User Manual 3.5.3. Configuration registers Modbus Dec Hex 40003 2 0x02 40005 4 0x04 40004 40004 40006 40007 3 0x03 3 0x03 5 0x05 6 0x06 Name Baud rate Parity Stop Bits LSB Data Bits MSB Response delay Modbus Mode Values 0 2400 1 4800 2 9600 3 19200 4 38400 5 57600 6 115200 other value * 10 0 none 1 odd 2 even 3 always 1 4 always 0 1 one stop bit 2 two stop bits 7 7 data bits 8 8 data bits Time in ms 0 RTU 1 ASCII 3.5.4. Watchdog function This 16-bit register specifies the time in milliseconds to watchdog reset. If module does not receive any valid message within that time, all Digital and Analog Outputs will be set to the default state. This feature is useful if there is an interruption in data transmission and for security reasons. Output states must be set to the appropriate state in order to assure the safety of persons or property. The default value is 0 milliseconds which means the watchdog function is disabled. Range: 0-65535 ms Expansion Module 8 analog outputs User Manual Version 1.3 8 z 17 4. Switches SDM-8AO User Manual ON 12 3 4 5 6 7 8 Switch 1 2 3 4 5 6 7 8 Function Module address +1 Module address +2 Module address +4 Module address +8 Module address +16 Module address +32 Module address +64 Restoring default settings Description Setting module address from 0 to 127 Restoring default settings (see 3.5.2 - Restore the default configuration). Expansion Module 8 analog outputs User Manual Version 1.3 9 z 17 SDM-8AO User Manual 5. Front panel removing To remove the panel and gain access to the switch, you must pry open the panel using a thin tool (eg a small screwdriver) as in the picture below. Expansion Module 8 analog outputs User Manual Version 1.3 10 z 17 6. Indicators Output 1 4 state SDM-8AO User Manual Communication ON 12 3 4 5 6 7 8 Output 5 8 state mini USB configuration connector Power supply Indicator Power supply Communication Outputs state Description LED indicates that the module is correctly powered. The LED lights up when the unit received the correct packet and sends the answer. LED indicates that the output is on. Expansion Module 8 analog outputs User Manual Version 1.3 11 z 17 7. Module Connection 7.1. Analog outputs Current output SDM-8AO User Manual Voltage output 7.2. Power supply of analog outputs AC / DC 7.3. Communication, power supply Communication Power supply, DC Voltage 24VDC Power supply, AC voltage 24VAC Expansion Module 8 analog outputs User Manual Version 1.3 12 z 17 SDM-8AO User Manual 8. Setting output mode Each of outputs can be configured as a voltage outputs or a current outputs. To change the operating mode in addition to configuration changes by using the program or via RS485, also set the jumpers inside the module as shown below. Jumper Description Current output (default) Voltage output 9. Opening the housing 1. Remove the clip by pressing it and moving toward the center of the housing 2. Separate the housing gently tilting the clamps using a thin tool. Expansion Module 8 analog outputs User Manual Version 1.3 13 z 17 SDM-8AO User Manual 10. Modules Registers 10.1. Registered access Modbus Dec Hex Register Name 30001 0 0x00 Version/Type 30002 1 0x01 Switches 40003 2 0x02 Baud rate 40004 3 0x03 Stop Bits & Data Bits 40005 4 0x04 Parity 40006 5 0x05 Response Delay 40007 6 0x06 Modbus Mode 40009 8 0x08 Watchdog 40033 32 0x20 Received packets LSB 40034 33 0x21 Received packets MSB 40035 34 0x22 Incorrect packets LSB 40036 35 0x23 Incorrect packets MSB 40037 36 0x24 Sent packets LSB 40038 37 0x25 Sent packets MSB 30051 50 0x32 Outputs 40053 52 0x34 Analog output 1 40054 53 0x35 Analog output 2 40055 54 0x36 Analog output 3 40056 55 0x37 Analog output 4 40057 56 0x38 Analog output 5 40058 57 0x39 Analog output 6 40059 58 0x3A Analog output 7 40060 59 0x3B Analog output 8 40061 60 0x3C Default output 1 value 40062 61 0x3D Default output 2 value 40063 62 0x3E Default output 3 value 40064 63 0x3F Default output 4 value 40065 64 0x40 Default output 5 value 40066 65 0x41 Default output 6 value 40067 66 0x42 Default output 7 value 40068 67 0x43 Default output 8 value 40069 68 0x44 Output 1 setting 70 69 0x45 Output 2 setting Access Description Read Version and Type of the device Read Read & Write Switches state RS485 baud rate Read & Write No of Stop bits & Data Bits Read & Write Parity bit Read & Write Response delay in ms Read & Write Modbus Mode (ASCII or RTU) Read & Write Watchdog Read & Write Read & Write No of received packets Read & Write Read & Write Read & Write Read & Write No of received packets with error No of sent packets Read Bit is set if value 0 Read & Write Read & Write Read & Write Read & Write Read & Write Read & Write Read & Write Read & Write Value of analog output: in mV for voltage output (max 10240) in A for current output 0 - 20mA (max 20480) in for current output 4-20mA (max 1000) Read & Write Read & Write Read & Write Read & Write Read & Write Read & Write Default value of output set when power is on or when watchdog reset occurs Read & Write Read & Write Read & Write Read & Write Setting of output mode: Expansion Module 8 analog outputs User Manual Version 1.3 14 z 17 SDM-8AO User Manual Modbus Dec 40071 70 40072 71 40073 72 40074 73 40075 74 40076 75 Hex Register Name 0x46 Output 3 setting 0x47 Output 4 setting 0x48 Output 5 setting 0x49 Output 6 setting 0x4A Output 7 setting 0x4B Output 8 setting Access Description Read & Write Read & Write Read & Write Read & Write 0 output disable Read & Write 1 voltage output 2 current output 0-20mA Read & Write 3 current output 4-20mA 10.2. Bit access Modbus Address Dec Address Hex Address Register name Access 801 800 0x320 Output 1 Read 802 801 0x321 Output 2 Read 803 802 0x322 Output 3 Read 804 803 0x323 Output 4 Read 805 804 0x324 Output 5 Read 806 805 0x325 Output 6 Read 807 806 0x326 Output 7 Read 808 807 0x327 Output 8 Read Description If voltage or current is greater than 0 then according bit is set. Expansion Module 8 analog outputs User Manual Version 1.3 15 z 17 SDM-8AO User Manual 11. Configuration software Modbus Configurator is software that is designed to set the module registers responsible for communication over Modbus network as well as to read and write the current value of other registers of the module. This program can be a convenient way to test the system as well as to observe real-time changes in the registers. Communication with the module is done via the USB cable. The module does not require any drivers. Configurator is a universal program, whereby it is possible to configure all available modules. Expansion Module 8 analog outputs User Manual Version 1.3 16 z 17 SDM-8AO User Manual Table of Contents 1. Safety rules......................................................................................................................................3 2. Module Features..............................................................................................................................3 2.1. Purpose and description of the module....................................................................................3 2.2. Technical Specifications..........................................................................................................4 2.3. Dimensions of the product.......................................................................................................5 3. Communication configuration.........................................................................................................6 3.1. Grounding and shielding..........................................................................................................6 3.2. Network Termination...............................................................................................................6 3.3. Setting Module Address in RS485 Modbus Network..............................................................6 3.4. Types of Modbus Registers......................................................................................................7 3.5. Communication settings..........................................................................................................7 3.5.1. Default settings................................................................................................................7 3.5.2. Restore the default configuration.....................................................................................7 3.5.3. Configuration registers.....................................................................................................8 3.5.4. Watchdog function...........................................................................................................8 4. Switches...........................................................................................................................................9 5. Front panel removing....................................................................................................................10 6. Indicators.......................................................................................................................................11 7. Module Connection.......................................................................................................................12 7.1. Analog outputs.......................................................................................................................12 7.2. Power supply of analog outputs.............................................................................................12 7.3. Communication, power supply..............................................................................................12 8. Setting output mode.......................................................................................................................13 9. Opening the housing......................................................................................................................13 10. Modules Registers.......................................................................................................................14 10.1. Registered access.................................................................................................................14 10.2. Bit access.............................................................................................................................15 11. Configuration software................................................................................................................16 Expansion Module 8 analog outputs User Manual Manufactured for: Aspar s.c. ul. Oliwska 112 80-209 Chwaszczyno POLAND ampero@ampero.eu www.ampero.eu tel. +48 58 351 39 89; +48 58 732 71 73 Version 1.3 17 z 17 Output No Current output (default) Voltage output 1 2 3 4 5 6 7 8