Installation Guide for PNW Components models including: 31.8, 31.8 Drop Bar Lever Kit, 31.8, Drop Bar Lever Kit, Bar Lever Kit, Lever Kit, Kit

Manual Page | Drop Bar Lever – PNW Components

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INSTALL MANUAL
DROP BAR LEVER KIT - 31.8

DROP BAR LEVER KIT - 31.8 INSTALL MANUAL

TOOLS NEEDED:
· 2mm, 2.5mm, 3mm, 4mm hex wrench · Cable cutter · Cable crimp or needle nose pliers

PACKAGE INCLUDES:

· Dropbar lever · Lever bolt · Shifter cable · Crimpable cable end · 600mm length of
flexible cable housing

· Rotary Ferrule · Cable Housing · Housing Ends · Shifter Cable End
Barrel Adapter

WARNING: DO NOT DRILL OR MODIFY YOUR FRAME IN ANY WAY. DOING SO WILL VOID THE WARRANTY. MODIFICATION OF YOUR FRAME IN ANY WAY MAY RESULT IN FRAME FAILURE WHICH MAY RESULT IN SERIOUS INJURY OR DEATH.

DROP BAR LEVER KIT - 31.8 INSTALL MANUAL

1. Position hinged lever clamp on bar to not interfere with front shifter and tighten with 3mm allen wrench to maximum 2nm.*
2. Insert end of cable noodle with rotary ferrule into lever until the cable noodle is completely seated.
3. Insert cable originating at dropper post through rotary ferrule and through the housing to the lever.**
4. Insert barrel nut into the round floating center blade of the lever. It is crucial that the barrel nut is placed into the curved portion of the floating center blade. Note: The barrel nut that will be inserted into the lever has a hole for the cable to slide through and is tightened using a 2mm and 3mm allen wrench.
5. Pull the cable through the lever and hole in the barrel nut until the cable is tight.
6. Tighten the barrel nut with a 2mm allen wrench on one side and a 3mm allen wrench on the other side. Note: You may have to back off the 2mm side to open the hole in the barrel nut.

7. Push the lever 5-10 times to make sure the cable housing is fully seated and to check for play in the cable. Note: If the lever isn't returning, check cable routing to ensure proper installation of the cable. If there is play in the lever/cable, loosen barrel nut with 2mm and 3mm allen wrenches and pull cable tight a second time. For micro adjustment, use the rotary ferrule on the cable housing.
8. Slide cable into the guide under the lever. Trim excess cable with cable cutters with enough room to place cable end, approximately 10mm. It is important to use proper cable cutters to prevent the cable from fraying.
9. Crimp cable end in place. Push lever. Drop post. Get rad.

*Remove bar tape to expose bare handlebar and cable housing / wiring for proper clamp placement.

**Insert cable originating at dropper post through rotary ferrule and through the housing to the lever.