SmartGen Ship Power Solutions

Overview

SmartGen is dedicated to the research and development of ship power control, offering advanced Power Management (PMS) systems, engine monitors, and extension modules to ensure safe navigation. SmartGen has developed a strong guarantee for the safe navigation of the ship.

SmartGen's Ship Power Control System includes:

• Diesel engine control and protection
• Power management (PMS)
• Extension modules
• Sensors
• Local control panels

Master Control Modules

Master Control Module HMC6000

Characteristics: Ship engine control and protection, CCS certification, override function, real-time clock & event log, RS485 communication interface, 8 relay outputs/9 transistor outputs/11 digital inputs/6 analog inputs, expandable with DOUT16A/RPU560A/LA16 modules. Widely used in marine emergency, main propulsion, and main engines.

Diagram Description: A generator is connected via CANBUS to an HMC6000 master control module and an HMC6000RM remote transmission module.

Master Control Module HMC9000

Characteristics: Engine control and protection, CCS certification, J1939 interface, REMOTE (CANBUS) interface, module extension function, can connect with up to 16 HRM3300 (remote monitoring modules), USB programming interface, RS485 communication interface, override function, 18 digital inputs, 8 relay outputs/8 transistor inputs, 8 analog inputs (4-20mA and resistive sensors), double-cell monitoring and switching, GOV speed adjustment, thread break detection. Widely used in marine emergency, main propulsion, and main engines. Supports PLC (programmable logic control).

Diagram Description: The HMC9000 master control module is shown connected via CANBUS to an HRM3300 remote transmission module.

Power Management Modules

Power Management Module HMC6

Characteristics: Power management, CCS certification, automatic synchronization and load distribution, remote start/stop function, multipath heavy load request function, multipath unimportant load release function, USB programming interface, RS485 communication interface, CANBUS communication interface, GOV automatic speed adjustment function, AVR automatic voltage adjustment function, module extension function, event log function, PLC (programmable logic control).

Diagram Description: A system configuration shows the HMC6 power management module integrated with the HMC6000 master control module, connected to generators.

Diagram Description: Another configuration illustrates the HMC6 power management module connected with the HMC9000 master control module and an HRM3300 module, linked via MSC LINK and CANBUS.

Parallel Modules

Parallel Module HMC9510

Characteristics: Enables genset parallel operation, CCS certification, automatic synchronization and load power share, control and protection for genset and bus, GOV and AVR adjustment, J1939 engine communication, USB programming interface, remote monitoring via Modbus RS485, PLC (programmable logic control). Can control up to 32 gensets in parallel automatically within 1 minute.

Diagram Description: Multiple HMC9510 parallel modules are depicted connecting several generators for synchronized operation.

Remote Transmission Modules

Remote Transmission Module HMC6000RM

Characteristics: Provides remote monitoring of marine engines, CCS certification, and can connect with HMC6000.

Diagram Description: The HMC6000RM is shown connected via CANBUS to the HMC6000.

Remote Transmission Module HRM3300

Characteristics: Offers remote monitoring capabilities, CCS certification, and is applicable to HMC9000 series.

Diagram Description: The HRM3300 is shown connected to an HMC9000 module.

Diagram Description: The HRM3300 is also shown connected to an HMC6 module.

Diagram Description: A working sketch illustrates the MGCP100B and HRM3300 modules, highlighting local control and remote transmission functions.

Extension Modules & Accessories

Digital Output Extension Module DOUT16B

Characteristics: Features 16 relay outputs, CCS certification, 35mm guide-rail installation, and can connect with HMC9000 and HMC6000.

PT100 Analog Input Module AIN16-PT

Characteristics: Provides 16 PT100 analog inputs, CCS certification, 35mm guide-rail installation, and can connect with HMC9000.

4-20mA Analog Input Module AIN16-C

Characteristics: Offers 16 4-20mA and 3 speed sample inputs, CCS certification, 35mm guide-rail installation, and can connect with HMC9000.

Synthesis Analog Module AIN16-M01

Characteristics: A synthesis analog input/output extension module with 3 speed inputs, 1 4-20mA input, 8 PT100 inputs, and 4 4-20mA outputs. It has CCS certification, 35mm guide-rail installation, and can connect with HMC9000.

Security Protection Module RPU560A

Characteristics: Supports two working modes (security protection main and standby), double-cell monitoring and switching, 4 digital fault shutdown inputs, 5 relay outputs, emergency stop input port, override mode input, 1 speed sensor. It features 35mm guide-rail installation and can connect with HMC9000 and HMC6000. It is widely used in marine main propulsion engines, main engines, and emergency engine or pump units.

LED Extension Module LA16

Characteristics: Features 16 LED displays, CCS certification, LINK communication interface, and can connect with HMC9000 and HMC6000.

Pressure Transmitter SGPT110

Characteristics: A pressure transmitter with a range of (0~1)MPa, standard two-wire 4~20mA output, G1/4 standard pipe thread, measurement accuracy level 0.25, IP65 protection level, and CCS certification.

Resistance Temperature Sensor SGWS115

Characteristics: A PT100 type temperature sensor with three-wire resistance output, G 1/2 standard pipe thread, measurement accuracy level 0.25, IP65 protection level, and CCS certification.

Control Panels & Cabinets

Vertical Cabinet Control Panel MGCP100L

Characteristics: A marine control panel designed for single diesel generator automation and monitoring. It includes an interface for remote monitoring modules, has an IP44 protection level, and CCS certification.

Wall-mounted Cabinet Control Panel MGCP100B

Characteristics: A marine control panel for single diesel generator automation and monitoring, featuring a remote monitoring module interface, IP44 protection level, and CCS certification.

Diagram Description: The MGCP100B is shown applied to Cummins emergency gensets and main propulsion gensets in Dalian locomotive company.

Application Cases

The SmartGen Ship Power Control System is applied in various scenarios:

• Master control module HMC6000 for ship power control.
• Parallel operation of generators using HMC9510 modules.
• Integration of HMC6 power management with HMC6000 master control.
• HMC9000 master control with various extension modules.
• Remote monitoring solutions utilizing HMC6000RM and HRM3300 modules.
• Application of MGCP100B control panels to Cummins emergency gensets and main propulsion gensets in Dalian locomotive company.
• Working sketches demonstrating the MGCP100B and HRM3300 modules for local control and remote transmission.