PV-Montagesysteme für Hausdächer, Carports und Freilandanlagen
Instruction Manual for mounting systems models including: FD3-S Premium Line, FD3-S, Premium Line, Line
Základný profil Juh 15°, 1265x66x47.5mm, FD3 | Svietidlá a osvetlenie | Ledco.sk
File Info : application/pdf, 24 Pages, 12.26MB
DocumentDocumentFD3-S Premium Line Installation Manual Content 1. Introduction 3 1.1 Short description 3 1.2 About these instructions 3 1.3 Warning 4 1.4 Safety 4 1.5 Tools 4 2. Basic information about system 5 2.1 Elements and components 6 3. Assembly 3.1 Universal central and end support 8 3.2 Front support 9 3.3 Rear support 10 3.4 Connecting rails 11 3.5 End of the rail connection 12 3.6 Rail layout 13 3.7 Ballast tray 14 3.8 Adapter wind deflector 16 3.9 Assembly of modules and side covers 17 3.10 End clamp 18 3.11 Middle clamp 19 3.12 Wind deflector 20 3.13 Top rail cover 21 2023-08-03 FD3-S Installation Manual 1. Introduction 1.1 Short description The FD3-S flat roof system is a heavy-duty frame solution designed for mounting PV modules on flat roofs. Several rows of modules in an south orientation can be connected with the FD3-S system. The system is tilted by 10° or 15° as standard. The FD3-S system is built in connection with the total area of modules of at least 10 m2. This solution has been specially developed for applications on flat roofs with a low permissible load. All elements have been designed as easy to assemble. The elements used are made from aluminum and stainless steel. The selected materials used for the system guarantees a high resistance to corrosion, while at the same time offering the possibility of full disposal. 1.2 About these instructions Subject of instructions These instructions describe the installation of the FD3-S system for flat roofs and contain all the information for this solution in terms of planning, components and safety instructions. The pictures in the first part of the manual show installation with frame modules locked in the corners. Co-binding documents In addition to this document, each delivery includes the `Montageanleitung allgemein' [General Assembly Instructions], which can be found at www.mountingsystems.com, this document provides general information on standards, safety, transportation, maintenance, disassembly, and disposal for systems. Both these instructions and the aforementioned document comprise a permanent part of the FD3-S assembly system and must be observed during all assembly work. Please read both, this installation manual and the above mentioned documents carefully prior to any installation, maintenance or disassembly work. You will be provided with all information for safe and complete installation, maintenance and disassembly. However, if you have any questions after having read these documents, please contact Mounting Systems GmbH. User group These installation instructions are intended for the following persons (user group): · Skilled stuff · Instructed stuff Skilled stuff Are persons who, on the basis of their professional training, are able to execute installation, maintenance and disassembly work properly. Instructed stuff Are persons who have been instructed and taught appropriately regarding the assigned tasks and the possible risks in the event of improper conduct. An instructed person must have received instructions regarding the required safety devices, precautions, relevant regulations, accident prevention regulations as well as operating conditions and must have demonstrated their competence. The implemented work must be inspected and accepted by skilled personnel. Guidance notes The following guidance notes enhance the orientation when handling this installation manual: Pictograms: This symbol indicates important information and useful tips. This symbol indicates ways and means to make the installation process easier. FD3-S Premium Line 3 1.3 Warnings The following warnings are used in these Installation Instructions to indicate safety-related information. They include: · Warning symbols (pictograms) · Signal words which identify the hazard level · Information about the type and source of the hazard · Information about the potential consequences if the hazard is disregarded · Measures for the prevention of hazards and the prevention of injuries or damage to property. The signal words of the warnings respectively indicate one of the following hazard levels: Danger! Indicates a potentially mortal danger, disregard for which may result in death or serious injury. 1.4 Safety All universally valid safety instructions for products of Mounting Systems GmbH are listed in the document `Montageanleitung für PV-Gestellsysteme: allgemeiner Teil' ["Installation manual for PV mounting systems general part". Please read this document carefully and observe the instructions given therein: Do not use the product in a manner other than intended, please comply with the obligations of the owner and observe all general and specific safety instructions. In addition, please observe the specific safety instructions given in this installation manual for all installation work. The specific safety instructions are positioned in each case directly with the respective installation step. Attention! Indicates a potentially dangerous situation which may result in serious injury or damage to property. 1.5 Tools 1 2 3 4 5 1 Tape measure 2 String 3 Torque wrench with Allen socket 4 Measure of distance (optional) 5 Sheet metal shears 4 2. Basic information about the system FD3-S 10° Modulsize Max. width: Max. length: 1134mm 2300mm Distance between the rows: 370mm FD3-S 15° Modulsize Max. width: Max. length: 1134mm 2300mm Distance between the rows: 710mm FD3-South 2x4 9 17 13 5 3 15° 12 6 19 8 1 FD3-S Premium Line 5 2.1 Elements and components 1 2 Base rail 10° 1408mm (600-0372) 15° 1265mm (600-0376) 3 Locking front support 250mm (600-0365) 4 Connecting rail 1025mm (600-0370) Connecting rail 1475mm (600-0374) Connecting rail 1293mm (600-0375) Connecting profil south 585mm (600-0371) 5 6 7 Front support (814-0703) 8 Rear support (711-0260) 9 Ball locking pin 6x50 (807-0351) Ballast tray 1831mm, max. 120kg (801-0373) 2037mm, max. 120kg (801-0374) 2171mm, max. 120kg (801-0375) 2327mm, max. 100kg (801-0384) 6 Adapter wind deflector 40mm (600-0361) Installation manual 10 11 Side reflector 10° right (801-0370) Side reflector 15° right (801-0372) 12 Side reflector 10° left (801-0396) Side reflector 15° left (801-0371) 13 Back Windreflector 1861mm (801-0376) Back Windreflector 2066mm (801-0377) Back Windreflector 2200mm (801-0378) Back Windreflector 2384mm (801-0385) 14 15 Rail cover south 10° 370mm (600-0373) Rail cover south 15° 885mm (600-0377) Rail cover south 15° 710mm (600-0378) 16 Sheet metal screw 5,5x13 (806-0520) 17 Washer M6 (807-0315) Cylinder head screw M6x16 (806-0340) 18 19 End clamp 30-40mm (702-0478) 40-50mm (702-0479) Middle clamp 30-40mm (700-0273) 40-50mm (700-0274) Protection mat 250 mm (814-0704) FD3-S Premium Line 7 3. Assembly 3.1 Universal central and end support 10° & 15° Fold the feet down and secure with two ball locking pins (7) to desired positions 10° or 15°. See designation. 15° 10° 6 CLICK CLICK 7 8 Installation manual 3.2 Front support 1. Install the front support (5) in the cutouts at the side edge of the base rail (1) 5 1 1 2. Assembling the protection mat Pprotection mat beneath the front and middle support 2 1 2 19 At the beginning of the system lock with component (2) 5 3. Lock together with the rail (2) up to an audible click CLICK 3 1 2 1 2 FD3-S Premium Line Montage 9 3.3. Rear support 1. Place the rear support (6) in the cutouts 6 1 5 2 2. Place the front support (5) in the cutouts. See page 20. Front support rotated 180° for back wind deflector for 15° 10° 3. Lock the rear support (6) with the connecting rail (3) up to an audible click 6 assamble protection mat CLICK 1 3 3 10 3.4 Connecting rails 1. Slide in up to an audible click assamble protection mat 1 CLICK 3 Connecting rail 1 6 3 5 FD3-S Premium Line 11 3.5 End of the rail connection 1 Lock together with the locking rear support (4) assamble protection mat 1 4 1 At the end of the system lock with component (4) 6 5 4 1 5 Overview of the rails in a row 2 - 1 - 3 - 1 - 4 for further rows always put (3) and (1) in a row 21 3 12 1 4 Installation manual 3.6 Rail layout Place the rails parallel to the length of the module. Rail spacing = Module length Rail spacing = Module length Rail spacing = Module length Distance gauge Rail spacing = Module length FD3-S Premium Line 13 3.7.1 Ballast tray for multi-row arrangement tray Note the maximum weight per ballast tray The number, position and weight of the necessary ballast (stones or gravel) should always be included in the project information Order First, place a narrow side on the outside 3 2 1 8 Hole marked the wide side 1. Insert the ballast tray (8) diagonally 2. Slide in 3. Fixing between support 1 2 3 14 Installation manual 4. Press the flap down For the first and last ballast tray (8), press the flap to 4 be locked in the rail. Place further ballast trays on and press down only one flap. 8 5. Apply ballast evenly, from the outside to the inside Note the maximum weight per ballast tray Ballast must be put in the ballast tray starting from both ends in parallel at the same weight volume. Ballast must be evenly distributed. Paving slabs or cobblestones Gravel FD3-S Premium Line Cover the openings with paving slabs 15 3.7.2 Ballast tray for single row arrangement Note the maximum weight per ballast tray The number, position and weight of the necessary ballast (stones or gravel) should always be included in the project information Order First, place a narrow side on the outside Hole marked the wide side. 1 9 The overhang of the ballast tray depends on the module width 1. Insert the ballast tray (8) diagonally, see chapter 3.7.1 2. For later installation of the side plate, the ballast tray must be cut to length flush with the rail. 16 Installation manual 4. Press the flap down For the first and last ballast tray (8), press the flap to 4 be locked in the rail. Place further ballast trays on and press down only one flap. 8 5. Apply ballast evenly, from the outside to the inside Note the maximum weight per ballast tray Ballast must be put in the ballast tray starting from both ends in parallel at the same weight volume. Ballast must be evenly distributed. Paving slabs or cobblestones Gravel FD3-S Premium Line Cover the openings with paving slabs 17 3.8 Adapter wind deflector Mount on the middle support. 16 15 9 Tighten with a torque of 8Nm. For the 10° variant, the adapter (9) must be rotated by 180°. South 15° South 10° 180° South 15° South 10° 18 Installation manual 3.9 Assembly of modules and side covers 1. Arrange modules 1 2. Insert in and fix the right (10) and left (11) side deflector 10 11 FD3-S Premium Line 2 Make sure the noses of the side deflector have been placed in the correct position, to ensure a correct grip. 10° 15° The side deflector is locked with the end clamp (17) locked. See next page 19 3.10 End clamp Make sure that the bottom of the end clamp (17) is against the side deflector. End clamp 30-50mm 20 17 Installation manual 3.11 Middle clamp 1. Insert module clamps (18) 2. Tighten Tighten with a torque of 8 Nm. 1 Torque wrench Allen key torque ratchet wrench 1 2 18 18 FD3-S Premium Line 21 3.12 Wind deflector Hang the wind deflectors (12) in the provided openings and fix them with screws. 12 1 2 22 11 1 Sheet metal screw 14 6 Nm 2 Cylinder head screw M6x16 16 15 6 Nm Installation manual 3.13 Top rail cover To be put only on the top cover after the cables have been passed through! 1. Lock rail cover 13 1 13 3 1 FD3-S Premium Line 23 Rangsdorf Office (Headquarters & Production) Cologne Office (Sales Office) Mounting Systems GmbH Mittenwalder Straße 9a D-15834 Rangsdorf www.mounting-systems.com Mounting Systems GmbH Rolshover Straße 524 D-51105 Köln www.mounting-systems.com Tel: +49 3370 8529 - 100 Fax: +49 3370 8529 - 199 Mail: info-de@mounting-systems.com Tel: +49 221-29277 - 600 Fax: +49 221-29277 - 629 Mail: info-de@mounting-systems.com Subject to technical alterations 2023 © Mounting Systems GmbH