Manuals+
SATO CT4-LX / HC4-LX Service Parts

SATO CT4-LX / HC4-LX Service Parts

Document Version: CT4-LX/HC4-LX-r02-13-12-19SP

© 2019 SATO Corporation. All rights reserved.

Fig-1: Accessories and Option

Diagram shows various accessories and optional components for the printer.

No. First Code Description Note
1 WWCT0503N RTC KIT
2 WWCT0505N W-LAN/Bluetooth KIT
3 WWCT0506N RS-232C KIT
4 K00605900 AC ADAPTOR-LF
5 H03101900 AC CABLE-LF JAPAN
5 H03192600 AC CABLE-LF CHINA
5 H03192400 AC CABLE-LF USA
5 H03192500 AC CABLE-LF EU
5 H03274000 AC CABLE-LF UK/MY/SIN
5 H03273900 AC CABLE-LF AU/NZ

Fig-2: Main Assy

Diagram shows the main assembly of the printer, including the main chassis and internal components.

No. First Code Description Note
6 G00673900 THERMAL HEAD (203dpi-4inch)-LF *1, 203dpi
6 G00674000 THERMAL HEAD (305dpi-4inch)-LF *1, 305dpi
7 P59232304 TOP FRONT PANEL(REG) CT4-LX TT model
7 P59274204 TOP FRONT PANEL(HC) HC4-LX TT model
7 R37539401 TOP FRONT PANEL(REG) CT4-LX DT model
7 R37541101 TOP FRONT PANEL(HC) HC4-LX DT model
8 P59234901 HINGE SHAFT
9 R35351500 PLATEN ROLLER SA *1
10 P58960403 INNER COVER A
11 P61434100 SENSOR SHEET GAP
12 R37520400 FRONT PANEL (REG) S/A CT4-LX
12 R37520500 FRONT PANEL (HC) S/A HC4-LX
13 P58961200 OPEN BUTTON
S1 MH0301021 PAN HEAD P TIGHT SCREW
S1 MH0301021 PAN HEAD P TIGHT SCREW

Fig-3: Ribbon Frame Assy-1

Diagram shows the first part of the ribbon frame assembly.

No. First Code Description Note
14 P59372101 HINGE UNIT RIBBON TT model
S1 MH0301021 PAN HEAD P TIGHT SCREW TT model
15 P59615101 RIBBON COVER SHAFT
16 P58974002 SPRING L COVER OPEN
17 P58974102 SPRING R COVER OPEN
18 R36114301 CT4LX-COVER-OP PCB ASSY-LF
CABLE-5 R35646300 COVER-OP SENSOR CABLE SET-LF
19 P58968103 RIBBON FRAME COVER
S1 MH0301021 PAN HEAD P TIGHT SCREW
20 P58981904 R ADJUST PLATE TT model
20 R38855200 R ADJUST PLATE SET (DT) DT model
S1 MH0301021 PAN HEAD P TIGHT SCREW
21 P59615301 RIBBON SHAFT B
22 P58977801 SPRING HEAD
23 R36101101 RIBBON CORE ADAPTER ASSY *1, TT model
23-1 P59234102 CORE ADAPTER TT model
23-2 P19970002 RATCH PLATE TT model
S7 MH2200522 BIND HEAD P TIGH-2641 TT model
24 P59556900 CABLE CLAMP

Fig-4: Ribbon Frame Assy-2

Diagram shows the second part of the ribbon frame assembly.

No. First Code Description Note
25 P58967806 RIBBON FRAME
26 P58967900 RIBBON SHAFT
27 P49744000 COLLAR (3*5*5)
28 P59232800 RIBBON SHAFT PLATE
29 R35649100 FG CABLE SET-LF
S1 MH0301021 PAN HEAD P TIGHT SCREW DT model
30 P59555501 TOP FRAME COVER (DT) DT model
S1 MH0301021 PAN HEAD P TIGHT SCREW
31 P59232901 RIBBON STOPPER A TT model
S1 MH0301021 PAN HEAD P TIGHT SCREW TT model
32 R36114201 CT4LX-RIBBON PCB ASSY-LF *1, TT model
CABLE-6 R35647601 RIBBON SENSOR CABLE SET-LF TT model
33 R37519700 TORQUE LIMITER U SUB *1, TT model
34 R37519800 TORQUE LIMITER R SUB *1, TT model
35 P59501901 TORSION SPRING *1, TT model
36 P32654010 RIBBON BUSH TT model
37 P58976100 ENCODER *1, TT model
S1 MH0301021 PAN HEAD P TIGHT SCREW TT model
38 P59235201 GEAR IDLE D *1, TT model
S1 MH0301021 PAN HEAD P TIGHT SCREW TT model
39 R37519900 GEAR IDLE SUB *1, TT model
40 P59242000 GEAR IDLE A *1, TT model
41 P59242301 RIBBON RACK U TT model
S1 MH0301021 PAN HEAD P TIGHT SCREW TT model
42 P32829010 GEAR STOPPER TT model
43 P58975301 SPRING GEAR STOPPER TT model
44 P58976303 GEAR COVER TT model
S1 MH0301021 PAN HEAD P TIGHT SCREW TT model

Fig-5: Ribbon Frame Assy-3

Diagram shows the third part of the ribbon frame assembly.

No. First Code Description Note
45 R36113901 CT4LX-GAP-D PCB ASSY-LF *1
CABLE-7 R35646801 GAP-D SENSOR CABLE SET-LF
46 P59241202 GAP U HOLDER
47 P59352602 LABEL DAMPER
48 P59616801 DAMPER SP
49 P59499101 OPEN COVER LOCK
50 P59616702 OPEN COVER SPRING
21 P59233303 RIBBON OPEN COVER TT model
52 P59232901 RIBBON STOPPER A TT model
S1 MH0301021 PAN HEAD P TIGHT SCREW TT model
53 P59234003 GAP CABLE COVER (TT) TT model
S1 MH0301021 PAN HEAD P TIGHT SCREW TT model
54 P59350000 GEAR STOPPER U TT model
55 P59376100 GEAR STOPPER U SP TT model
56 R35805801 RIBBON U FRAME SET TT model
S1 MH0301021 PAN HEAD P TIGHT SCREW TT model
57 P59234800 CORE ADAPTER GEAR *1, TT model
S2 MD4300622 PAN SCREW SW+WL TT model
58 Q05134701 STICKER (RIBBON) TT model
59 Q05212800 STICKER (RIBBON OPEN) TT model
60 P59234403 SENSOR COVER (DT) DT model
61 P59555002 GAP CABLE COVER (DT) DT model

Fig-6: Head Assy

Diagram shows the head assembly.

No. First Code Description Note
62 R37520100 HEAD BR S/A
63 R36113404 CT4LX-HEAD PCB ASSY-LF *1
CABLE-8 R35647111 HEAD SIGNAL CABLE SET-LF
64 P59350802 HEAD CABLE COVER

Fig-7: Top Cover Assy

Diagram shows the top cover assembly.

No. First Code Description Note
65 R37519100 TOP COVER (REG) S/A CT4-LX
65-1 R36219104 TOP COVER (REG) SILK CT4-LX
65-2 P59235100 WINDOW (REG) CT4-LX
65-3 P59235005 TOP SHEET REG CT4-LX
66 R37519200 TOP COVER (HC) S/A HC4-LX
66-1 R36043104 TOP COVER (HC) SILK HC4-LX
66-2 P58960201 WINDOW (HC) HC4-LX
66-3 P59615405 TOP SHEET HC HC4-LX
67 P58957904 TOP FRAME
S1 MH0301021 PAN HEAD P TIGHT SCREW
68 P59350402 RIBBON COVER HOOK
S1 MH0301021 PAN HEAD P TIGHT SCREW
69 R36114101 CT4LX-TOP-D PCB ASSY-LF *1
70 K00613900 SPEAKER-LF
71 P59350300 SPEAKER HOLDER
S1 MH0301021 PAN HEAD P TIGHT SCREW
72 P59498003 SWING STOPPER L
S1 MH0301021 PAN HEAD P TIGHT SCREW
73 R35347200 TOP DISPLAY ASSY *1
CABLE-1 R35647302 KB SIGNAL CABLE_1SET-LF KB PCB/22pin
CABLE-2 R35647402 KB SIGNAL CABLE_2SET-LF KB PCB/30pin
74 P59232202 TOP USB COVER
S1 MH0301021 PAN HEAD P TIGHT SCREW
75 R36113502 CT4LX-USB-SIM PCB ASSY-LF *1
CABLE-3 R35649201 USB CABLE SET-LF SIM PCB
76 P59614002 TOP HINGE SP L
77 P59612102 TOP HINGE SP R TT model
78 R36113601 CT4LX-NFC PCB ASSY-LF *1, CT4-LX
CABLE-4 R35647501 NFC CABLE SET-LF CT4-LX

Fig-8: Bottom Assy

Diagram shows the bottom assembly of the printer.

No. First Code Description Note
79 R37519401 BOTTOM FRAME S/A
79-1 P58960708 BOTTOM FRAME
79-2 Q04790600 CAUTION (COVER CLOSE)
79-3 Q05104502 STICKER (ROUTE)
80 R35965121 CT4LX-CONT PCB ASSY-LF *1
S1 MH0301021 PAN HEAD P TIGHT SCREW
81 R35347702 HEAD LOCK ARM SET
82 PT9691200 OILESS BEARING
83 P58961302 OPEN LEVER SPRING
84 P59372000 HINGE UNIT BASE
S1 MH0301021 PAN HEAD P TIGHT SCREW
85 P59506701 GAP D HOLDER
S1 MH0301021 PAN HEAD P TIGHT SCREW
86 R36113801 CT4LX-GAP-TR PCB ASSY-LF *1
CABLE-9 R35646901 GAP-TR SENSOR CABLE SET-LF
87 P61073900 SHEET RH (WIRING)
S1 MH0301021 PAN HEAD P TIGHT SCREW
88 P59500800 SHEET (WIRING)
S1 MH0301021 PAN HEAD P TIGHT SCREW
Fig-11 R35347901 LABEL GUIDE ASSY *1

Fig-9: Motor Assy

Diagram shows the motor assembly.

No. First Code Description Note
89 K00615900 STEPPING MOTOR-LF *1
90 R35350402 MOTOR PLATE SET
S2 MD4300622 PAN SCREW SW+WL
91 P58965201 GEAR (0.5*36/0.5*54) *1
92 P58965301 GEAR (0.5*60) *1
93 ND0050030 E SNAP RING

Fig-10: Bottom Cover Assy

Diagram shows the bottom cover assembly.

No. First Code Description Note
94 P58964005 BOTTOM COVER (REG) CT4-LX
94 P59278604 BOTTOM COVER (HC) HC4-LX
95 P58965401 IF COVER
96 P58964202 FAN FOLD COVER (REG) CT4-LX
96 P59278701 FAN FOLD COVER (HC) HC4-LX
97 P51947000 RUBBER FOOT
98 P58004001 PLATE (SECURITY) CT4-LX

Fig-11: Label Guide Assy

Diagram shows the label guide assembly.

No. First Code Description Note
99 P58963501 RACK CASE
100 P58963401 LABEL GUIDE RACK
S1 MH0301021 PAN HEAD P TIGHT SCREW
101 PJ0A20500 GEAR (L.GUIDE)
S4 MH9300822 PAN HEAD P TIGHT SCREW
102 P58962803 LABEL GUIDE R
103 P58962303 FLAP BASE
104 P58962400 FLAP PIN SP
105 P59488201 FLAP PIN B
106 P58963200 LOCK LEVER
S4 MH9300822 PAN HEAD P TIGHT SCREW
107 P58962700 SPRING LOCK LEVER
108 P58962103 LABEL GUIDE L
109 P58962201 FLAP PIN A
110 P58963302 LABEL GUIDE L COVER
111 P58962601 L-GUIDE SENSOR COVER A
112 P58960600 SENSOR SHEET
113 R36113701 CT4LX-IM PCB ASSY-LF *1
CABLE-10 R35647200 IM SENSOR CABLE SET-LF

Fig-12: Cutter Kit

Diagram shows the cutter kit assembly.

No. First Code Description Note
114 P58982105 CUTTER COVER A (REG) (CT) CT4-LX
114 P59279105 CUTTER COVER A (HC) HC4-LX
115 R36015202 CUTTER UNIT *1
S1 MH0301021 PAN HEAD P TIGHT SCREW
116 P59240400 CUTTER PAPER GUIDE (UPPER)
117 P59240506 CUTTER PAPER GUIDE (LOWER)
118 P59555603 SENSOR SHEET (FRONT PANEL)
119 R37122001 CT4LX-TOP-TR (CUT) PCB REV1.1 SET *1
120 R36114602 CT4LX-CUTTER PCB REV1.2 SET-LF *1
S1 MH0301021 PAN HEAD P TIGHT SCREW
121 R35646401 CUT UNIT CABLE_1 SET-LF

Fig-13: Dispenser Kit

Diagram shows the dispenser kit assembly.

No. First Code Description Note
122 P58984104 DISPENSE COVER
123 P58984202 DIS PLATE
S5 MH0300822 PAN HEAD P TIGHT SCREW
124 P59678002 DP ROLLER SHAFT
125 P60433901 DP ROLLER
126 NA1040022 PLAIN WASHER
127 ND0030030 E SNAP RING
128 P58982504 DIS ROLLER BR
S5 MH0300822 PAN HEAD P TIGHT SCREW
129 P60070200 DIS SPRING
130 R35364302 DIS FRAME SET
131 P58983800 DIS OPEN LEVER SHAFT
132 P58983401 DISPENSE OPEN LEVER L
133 P58983702 DISPENSE OPEN LEVER R
134 F05171900 PHOTO INTERRUPTER
S6 MD3300622 PAN HEAD P TIGHT SCREW
CABLE-11 R35646601 DISP UNIT CABLE SETLF
135 P58983104 DISPENSE OPEN COVER
136 P58983900 DIS OPEN LEVER SP
137 P59556304 TOP FRONT PANEL DIS
138 P59553001 SHAFT (DIS ROLLER)
139 P59554601 DIS ROLLER HOLDER R
140 R24931000 CUT COLLAR (DIS)
141 P23891010 COLLAR DIS ROLLER (ROHS)
142 P59554701 DIS ROLLER HOLDER L
143 P60878100 FG PLATE
144 P60989900 ANTI STATIC SHEET

Fig-14: RFID model

Diagram shows components for the RFID model.

No. First Code Description Note
145 R38865100 INNER COVER C (RFID UHF) SET
146 R39243600 LABEL GUIDE ASSY(RFID) SA
146-1 R36113701 CT4LX-IM PCB ASSY-LF *1
146-2 R35647200 IM SENSOR CABLE SET-LF
146-3 R36497300 CT4LX-RFID-GAP-TR PCB ASSY-LF *1
146-4 R35646901 GAP-TR SENSOR CABLE SET-LF
146-5 R36497200 CT4LX-RFID-GAP-D PCB ASSY-LF *1
146-6 R36405202 RFID-GAP-D SENSOR CABLE SET-LF
147 R39243500 RFID(UHF)ASSY SA
147-1 R36114903 CT4LX-RFID-SRA PCB ASSY-LF *1
147-2 R36499100 UHF SRA COUPLER-SET-LF *1
147-3 R39100100 COAXIAL CABLE SET(200)-LF
CABLE-12 R36425100 RFID SRA FFC CABLE SET-LF
148 R36114803 CT4LX-RFID-M6E-NANO PCB ASSY-LF *1
S1 MH0301021 PAN HEAD TIGHT SCREW
CABLE-13 H03459900 COAXIAL CABLE(150)-LF
CABLE-14 R38841401 UHF RFID SRA SIGNAL CABLE SET-LF
149 R39243400 LABEL GUIDE SHAFT S/A
150 Q01644000 SATO RFID SOLUTIONS STICKER

Fig-15: Linerless model

Diagram shows components for the linerless model.

No. First Code Description Note
151 R35657502 PLATEN ROLLER S/A
152 R36083202 INNER COVER B (COAT)
153 R35353101 FEED ROLLER S A
154 R36107103 LABEL GUIDE ASSY (LINERLESS)
154-1 R36113701 CT4LX-IM PCB ASSY-LF *1
154-2 R35647200 IM SENSOR CABLE SET-LF
155 P59426001 SPRING HEAD (P)
156 R35363201 NIP ROLLER ASSY
157 R36110401 CUTTER UNIT (LINER LESS)
157-1 R36114602 CT4LX-CUTTER PCB ASSY-LF *1
157-2 F05171900 PHOTO INTERRUPTER-LF
157-3 R35646510 CUT UNIT CABLE_2 SET-LF
157-4 R36086904 CUTTER COVER B (COAT)
S1 MH0301021 PAN HEAD P TIGHT SCREW
CABLE-15 R35646401 CUT UNIT CABLE_1 SET-LF

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