Owner's Manual for BROAN models including: G8SA Series Single Stage Upflow Horizontal Gas Furnaces, G8SA Series, Single Stage Upflow Horizontal Gas Furnaces, Upflow Horizontal Gas Furnaces, Horizontal Gas Furnaces, Gas Furnaces, Furnaces

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G8SA Gas Furnace

FG8SA | Gas Furnace | Broan | Literature Library


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TECHNICAL SPECIFICATIONS

G8SA Series
Single Stage Upflow/Horizontal Gas Furnaces
Induced Draft - 80+ AFUE, Ultra-Low NOx Input 55,000 - 100,000 Btuh
The gas furnace may be installed free standing in a utility room, basement, or enclosed in an alcove or closet. The rounded corner jacket provides a pleasing "appliance appearance." Design certified by CSA for application in the United States.
This furnace series is approved and certified by the SCAQMD and the SJVAPC Districts in the state of California with NOx levels below 14 ng/J when operating on natural gas. This furnace series requires special heating engine modifications to ensure it emits some of the lowest NOx emissions of any residential furnace. Sound variances from typical 40ng/J furnaces can be expected but have no effect on performance or safety.

FEATURES and BENEFITS
· Ultra-low emissions: 65% less NOx than standard furnaces.
· 100% fired and tested: All units and each component are tested on the manufacturing line.
· Best packaging in the industry: Unique corner post design assures product will arrive to the homeowner dent free.
· Low Boy Height: Easy to apply in low ceiling applications, works well with taller high SEER coils, easier to handle and install.
· Tubular primary heat exchanger: Heavy gauge aluminized steel heat exchanger assures a long life.
· 30 second blower delay at start-up: Assures a warm duct temperature at furnace start-up. Adjustable blower off settings (60, 90, 120 and 180 seconds).
· 30 second post purge: Increases life of heat exchanger. · Hot surface igniter: Innovative application of a silicon
nitride igniter. · Color coded wire harness: Designed to fit the
components, all with quick-connect fittings for ease of service and replacement. · High static blowers: All models equipped with high static blowers. · 60 second cooling cycle blower-off delay (TDR): increases cooling performance when matched with a Nortek Global HVAC coil. · Flexible category I venting system: May be vented with dedicated venting system or common vented with other category one appliances. · High efficiency blower kits: Maximize efficiencies and provide better temperature control, humidity control and air distribution. · Multi-speed direct drive blower: Energy-efficient, brushless DC (ECM). Designed to give a wide range of cooling capacities. Switches on PCB, provide ultra easy motor speed selection. · Diagnostic lights for easy troubleshooting without counting flashes: Dedicated light for flame signal strength and 2 lights in combination to indicate all other fault codes with easy to recognize states without counting flashes. · Integrated control board: Incorporates connections for electronic air cleaner and humidifier. Ergonomically located for ease of service. · Two piece door design: Enhances furnace appearance and uses captured screws to prevent loosing door screws. · Furnace Air Leakage: These furnaces comply with Energy Star cabinet air leakage requirement of less than or equal to 2%. Keep the conditioned air flowing to where it's needed.

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23 1/2 18 5/8

22 1/2 17 1/4
29 1/2 31

GAS FURNACE DIMENSIONS

ULTRA-LOW NOX UPFLOW/HORIZONTAL FURNACE

MODEL #'S

DIM. -A-

DIM. -B-

055U 070U 100U

14 1/4 17 1/2
21

10 3/4 11 3/4
14

NOTE: Dimensions shown in Inches.

DIM. -C-
12 5/8 15 7/8 19 3/8

DIM. -D-
12 7/8 16 1/8 19 7/8

TOP VIEW C

23

FLANGES

19

28 24 1/4 25 3/8

B

Accepts 4" Type B Vent Pipe

T-stat

T-stat (Ø 7/8)

(Ø 7/8) Electric

Electric

(Ø 7/8)

(Ø 7/8)

Gas

Gas

(Ø 1 5/8)

(Ø 1 5/8)

BOTTOM VIEW D
Front Brace
Bottom Panel
5/8 5/8
24 1/4 22 1/4 25

34 1/2 31 17 7/8

4 Knockouts

15

(both sides)

LEFT

1

SIDE

23 1 1/4

FRONT VIEW
A

25 3/8 RIGHT SIDE

GAS FURNACE COMPONENTS

Inducer Assembly

Furnace Control Board

Primary Air Limit Switch
Pressure Switch
Gas Valve Sight Glass (Behind Valve Tee)
Gas Burner Head

Igniter / Flame Sensor Assembly Access
Combustion Air Orifice Plate
Blocked Vent Limit Switch (Auto or Manual Reset)
Transformer

Blower Door Switch

Air / Fuel Mixing Tube

Blower Limit Switch

Blower Assembly

3

Gas Furnace
Design Series
S = Single Stage T = Two Stage M = Modulating
A = 80% Upflow/Horizontal C = 92.1% / 95.1% Upflow/Horizontal D = 95% Upflow/Horizontal E = 96% Upflow K = 80% Downflow L = 92.1% / 95.1% Downflow M = 95% Downflow N = 96% Downflow Q = 96.4+% AFUE Upflow/Horizontal

MODEL IDENTIFICATION CODE
G 8 S A 055 U T 23 A 1

Revision

Input Heating Capacity 055 = 55,000 070 = 70,000 100 = 100,000

Cabinet Width A = 14.25 B = 17.50 C = 21.00 D = 24.50
Cooling Airflow 23 = 2-3 Tons 24 = 2-4 Tons 35 = 3-5 Tons 45 = 4-5 Tons
Motor Technology V = VSHE E = FSHE T = 5 Tap ECM
NOx C/D = 40 Ng/J or less NOx U = 14 Ng/J or less NOx

SPECIFICATIONS

G8SA MODEL NUMBERS Input - Btuh (a) Heating Capacity - BtuH AFUE Motor H.P. - Speed - Type Motor FLA Rated Ext. SP - In. W.C. Temperature Rise Range - F Shipping Weights NOx

-055U-T23A1 -070U-T24B1 -100U-T35C1

55000 44000 80.0

70000 56000 80.0

100000 80000 80.0

1/2 - 5 - ECM 3/4 - 5 - ECM 1 - 5 - ECM

6

8.4

11

0.5

0.5

0.5

35-65

35-65

35-65

107

135

144

<14ng/J

<14ng/J

<14ng/J

4

Description Side return filter kit

ACCESSORIES
G8SA KITS

SKU 541036

AIRFLOW DATA

MODEL NAME/ HEATING INPUT
G8SA
-055U-T23A*

RETURN AIR VIA: Bottom
Side

HEATING AIRFLOW (CFM) & TEMPERATURE RISE (°F)

MOTOR SPEED
TAP
5 - High * 4 - Med-High 3 - Med-Low ** 2 - Alternate 1 - Low *** 5 - High * 4 - Med-High 3 - Med-Low ** 2 - Alternate 1 - Low ***

0.1 CFM RISE
880 46 705 58 640 64
875 47 685 59 640 64

EXTERNAL STATIC PRESSURE (IN. W.C.)

0.2

0.3

0.4

CFM RISE CFM RISE CFM RISE

845

48

810

50

770

53

650

63

610

570

600

555

510

830

49

795

51

750

54

650 63 595

555

585

540

500

0.5 CFM RISE
735 55 530 470
715 57 515 460

MODEL NAME/ HEATING INPUT
G8SA
-055U-T23A*

RETURN AIR VIA: Bottom
Side

MOTOR SPEED
TAP
5 - High * 4 - Med-High 3 - Med-Low ** 2 - Alternate 1 - Low *** 5 - High * 4 - Med-High 3 - Med-Low ** 2 - Alternate 1 - Low ***

COOLING AIRFLOW (CFM)

0.1 CFM 1,180 920 880 705 640 1,160 905 875 685 640

EXTERNAL STATIC PRESSURE (IN. W.C.)

0.2

0.3

0.4

0.5

0.6

CFM

CFM

CFM

CFM

CFM

1,140 1,110 1,080 1,045 1,015

880

850

810

775

740

845

810

770

735

700

650

610

570

530

480

600

555

510

470

430

1,125 1,095 1,065 1,040 1,010

860

827

790

755

717

830

793

752

715

684

650

595

555

515

471

585

540

500

460

415

0.7 CFM 985 700 665 440 390 975 683 642 424

0.8 CFM 955 665 630 400 340 945 639 606 376

NOTES: 1. To comply with government mandated efficiency standards, two openings are required for airflows above 1,600 CFM. 2. Data is shown without filter. 3. Temperature rises in the table are approximate. Actual temperature rises may vary. 4. Individual cells shaded in gray indicate a temperature rise outside of the recommended range. 5. To comply with government mandated efficiency standards, speed settings shaded in gray are not allowed in HEAT mode. 6. The "*" denotes the factory COOL setting, "**" denotes the factory HEAT setting, and "***" denotes factory FAN setting. If the Alternate
speed is to be used, the speed tap must be adjusted at the blower motor plug.

5

AIRFLOW DATA

MODEL NAME/ HEATING INPUT
-070U-T24B*

RETURN AIR VIA: Bottom
Side

HEATING AIRFLOW (CFM) & TEMPERATURE RISE (°F)

MOTOR SPEED
TAP

0.1 CFM RISE

5 - High *

4 - Med-High

3 - Med-Low **

2 - Alternate 1,130 46

1 - Low ***

820 63

5 - High *

4 - Med-High

3 - Med-Low **

2 - Alternate 1,090 48

1 - Low ***

740

EXTERNAL STATIC PRESSURE (IN. W.C.)

0.2

0.3

0.4

CFM RISE CFM RISE CFM RISE

1,070 48 1,010 51 960 54

730

630

570

1,020 51

970

53

920

56

680

620

560

0.5 CFM RISE
890 58 540
860 60 510

MODEL NAME/ HEATING INPUT
-070U-T24B*

RETURN AIR VIA: Bottom
Side

MOTOR SPEED
TAP
5 - High * 4 - Med-High 3 - Med-Low ** 2 - Alternate 1 - Low *** 5 - High * 4 - Med-High 3 - Med-Low ** 2 - Alternate 1 - Low ***

COOLING AIRFLOW (CFM)

0.1 CFM 1,790 1,650 1,395 1,130 820 1,740 1,610 1,350 1,090 740

EXTERNAL STATIC PRESSURE (IN. W.C.)

0.2

0.3

0.4

0.5

0.6

0.7

CFM

CFM

CFM

CFM

CFM

CFM

1,740 1,690 1,640 1,590 1,540 1,490

1,590 1,560 1,500 1,450 1,400 1,350

1,340 1,290 1,235 1,190 1,130 1,070

1,070 1,010

960

890

820

770

730

630

570

540

490

430

1,700 1,660 1,610 1,550 1,510 1,460

1,550 1,510 1,460 1,410 1,360 1,310

1,295 1,245 1,185 1,140 1,085 1,035

1,020

970

920

860

800

750

680

620

560

510

450

410

0.8 CFM 1,440 1,290 1,010 720 380 1,400 1,250 985 700 360

NOTES: 1. To comply with government mandated efficiency standards, two openings are required for airflows above 1,600 CFM. 2. Data is shown without filter. 3. Temperature rises in the table are approximate. Actual temperature rises may vary. 4. Individual cells shaded in gray indicate a temperature rise outside of the recommended range. 5. To comply with government mandated efficiency standards, speed settings shaded in gray are not allowed in HEAT mode. 6. The "*" denotes the factory COOL setting, "**" denotes the factory HEAT setting, and "***" denotes factory FAN setting. If the Alternate
speed is to be used, the speed tap must be adjusted at the blower motor plug.

6

AIRFLOW DATA

HEATING AIRFLOW (CFM) & TEMPERATURE RISE (°F)

MODEL NAME/ HEATING INPUT
G8SA

RETURN AIR VIA:

MOTOR SPEED
TAP

0.1 CFM RISE

5 - High *

4 - Med-High

Bottom 3 - Med-Low ** 880 46

2 - Alternate

705

58

1 - Low ***

640 64

5 - High *

4 - Med-High

-100U-T35C*

Side

3 - Med-Low ** 875 47

2 - Alternate

685

59

1 - Low ***

640 64

5 - High *

Side + Bottom 4 - Med-High

or

3 - Med-Low ** 1,600 46

2 Sides 2 - Alternate 1,525 49

1 - Low ***

1,370 54

EXTERNAL STATIC PRESSURE (IN. W.C.)

0.2

0.3

0.4

CFM RISE CFM RISE CFM RISE

845 48 810 50 770 53

650 63 610

570

600

555

510

830 49 795 51 750 54

650 63 595

555

585

540

500

1,530 48 1,460 51 1,400 53 1,455 51 1,390 53 1,330 56 1,300 57 1,230 60 1,150 64

0.5 CFM RISE
735 55 530 470
715 57 515 460
1,340 55 1,265 59 1,090

COOLING AIRFLOW (CFM)

MODEL NAME/ HEATING INPUT
G8SA

RETURN AIR VIA:

MOTOR SPEED
TAP

-100U-T35C*

5 - High *

4 - Med-High

Bottom 3 - Med-Low **

2 - Alternate

1 - Low ***

5 - High *

4 - Med-High

Side

3 - Med-Low **

2 - Alternate

1 - Low ***

5 - High *

Side + Bottom 4 - Med-High

or

3 - Med-Low **

2 sides 2 - Alternate

1 - Low ***

0.1 CFM 2,310 1,870 1,580 1,500 1,390 2,160 1,810 1,540 1,470 1,310 2,280 1,880 1,600 1,525 1,370

EXTERNAL STATIC PRESSURE (IN. W.C.)

0.2

0.3

0.4

0.5

0.6

0.7

CFM

CFM

CFM

CFM

CFM

CFM

2,260 2,200 2,150 2,100 2,040 1,990

1,820 1,760 1,720 1,670 1,610 1,560

1,530 1,480 1,420 1,360 1,290 1,230

1,450 1,400 1,340 1,280 1,210 1,130

1,320 1,260 1,200 1,130 1,060

970

2,100 2,060 2,020 2,050 1,990 1,950

1,750 1,710 1,660 1,620 1,560 1,510

1,490 1,440 1,380 1,330 1,270 1,210

1,420 1,360 1,310 1,260 1,200 1,130

1,250 1,190 1,150 1,080 1,000

950

2,220 2,170 2,120 2,090 2,080 2,020

1,820 1,770 1,720 1,670 1,610 1,560

1,530 1,460 1,400 1,340 1,270 1,200

1,455 1,390 1,330 1,265 1,190 1,120

1,300 1,230 1,150 1,090 1,000

920

0.8 CFM 1,940 1,490 1,155 1,050 890 1,880 1,440 1,150 1,070 880 1,950 1,490 1,120 1,045 860

NOTES: 1. To comply with government mandated efficiency standards, two openings are required for airflows above 1,600 CFM. 2. Data is shown without filter. 3. Temperature rises in the table are approximate. Actual temperature rises may vary. 4. Individual cells shaded in gray indicate a temperature rise outside of the recommended range. 5. To comply with government mandated efficiency standards, speed settings shaded in gray are not allowed in HEAT mode. 6. The * denotes the factory COOL setting, ** denotes the factory HEAT setting, and *** denotes factory FAN setting. If the Alternate
speed is to be used, the speed tap must be adjusted at the blower motor plug.

7

GENERAL TERMS OF LIMITED WARRANTY Nortek Global HVAC, LLC will furnish a replacement for any part of this product which fails in normal use and service within the terms and conditions of the warranty.
For complete details of the Limited Warranty, including applicable terms and conditions, see your local installer or contact the Nortek Global HVAC, LLC warranty department for a copy.

Before purchasing this appliance, read important energy cost and efficiency information available from your retailer. Specifications and illustrations subject to change without notice and without incurring obligations. Printed in U.S.A (08/2021)

512F-0821 (Replaces 512F-0520)

www.broanhvac.net

Broan® trademark used under license. © Nortek Global HVAC, LLC. All Rights Reserved.

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References

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