Instruction Manual for BRISTAN models including: HY POWSHX10 W, 1000 Thermostatic Power Shower, HY POWSHX10 W 1000 Thermostatic Power Shower, Thermostatic Power Shower, Power Shower, Shower

Installation Instructions and User Guide - Bristan

Installation Instructions and User Guide. Thermostatic Power Shower. 1000. Models Covered: HY POWSHX10 W. Please keep this booklet for future reference.

May 12, 2018 — Contents. • Important Safety Information. 3. • Water Requirements. 4. • Electrical Requirements. 5. • Product Features. 6. • Operating the Shower.

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fitting-instructions
Installation Instructions and User Guide
Thermostatic Power Shower 1000
Models Covered: HY POWSHX10 W
Please keep this booklet for future reference.
Installer, when you have read these instructions please ensure you leave
them with the user.

Contents
Welcome to your new Power Shower.
It has been designed and tested in the UK to all of the relevant British Standards, including UKCA and CE approval. These instructions contain all of the necessary installation and operating information, so please read them thoroughly and keep for future reference. These instructions are for your guidance to a safe and successful installation which we recommend is carried out by a suitably qualified person and must conform with current I.E.E Wiring Regulations (BS7671) and Building Regulations (Part P and Part G).

Contents
· Important Safety Information · Water Requirements · Electrical Requirements · Product Features · Operating the Shower · Dimensions (mm) · Specification · Prior to Installation · Installation - Plumbing Connections · Installation - Electrical Connections · Fixing the Riser Rail to the Wall · Commissioning - Testing the System · Maintenance · Troubleshooting · Spare Parts

3 4 5 6 7 7 8 9 10-11 11 12 13 14 14 15

2 Need help? Give us a call on 0330 026 6273 and speak to one of our trained advisors.

Important Safety Information

· Please read these instructions thoroughly and retain for future use.

· All products manufactured and supplied by Bristan are safe provided they are installed, used correctly and receive regular maintenance in accordance with these instructions.

· If you are in any doubt about your ability to install this product safely you must employ the services of an experienced qualified plumber/ electrically qualified person.

·

Warning: Do not operate

the shower unit if you

suspect it is frozen. Do not site

the shower unit where it might be

subjected to freezing conditions.

· Do not install this shower unit in a room/environment without adequate ventilation or an extractor fitted. This is required to prevent condensation forming within the unit.

· Do not operate the shower unit if the shower head or spray hose has been damaged or is blocked.

· Do not block the flow of water from the shower head, by placing it (smothering it) on your hand or any other part of your body or foreign object.

· Always switch off the power at the consumer unit and remove the correct circuit fuse before making any electrical connections, or if you have to remove the cover of an installed unit.

· If the shower unit is fitted in a hard water area, a scale inhibitor may have to be fitted and the filter cleaned regularly. For more advice on obtaining a scale inhibitor, please visit your local merchant or DIY store.

·

Warning: This appliance

is not intended for use by

persons (including children) with

reduced physical, sensory or mental

capabilities or lack of experience

and knowledge, unless they have

been given supervision or instruction

concerning use of the appliance by a

person responsible for their safety.

· Children shall not play with the appliance.

· Cleaning and maintenance shall not be made by children without supervision.

· Important: The shower unit must be switched off at the isolating switch (pull cord) when not in use.

· Do not operate the shower if the water stops flowing during use or if the water is leaking from the shower unit itself. If this occurs, turn off at the mains electrical supply and refer to the Troubleshooting section or contact Bristan Customer Services.

BEAB (British Electrotechnical Approvals Board) Approval
of Safety.

Need help? Give us a call on 0330 026 6273 and speak to one of our trained advisors. 3

Water Requirements

IMPORTANT
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For correct operation of the Bristan 1000 Power Shower both hot and cold supplies to the unit must be gravity fed, at nominally equal pressures, from a cold water storage tank and hot water storage cylinder.
Please ensure compliance with all Water Regulations.
Please ensure maximum supply head of 10 metres (1 bar), minimum 1 metre (0.1 bar).
It is recommended that the hot water supply is at a temperature of 60°C, in line with British Standard 6700, British Water Regulations, and Plumbing Code of Practice.
Do not use jointing compounds, or solder within 300mm of the unit.
Before proceeding with the installation of this unit, check that your site requirements allow the shower unit and handset when positioned on the wall to be a minimum of 1 metre below the bottom of the cold water storage tank.
The unit can be connected to a combination cylinder system providing it has cold water storage capacity of 112 litres (25 gallons).
Do not run pump dry as this will damage the internal seals and invalidate the warranty.
All pipe work to the unit should be 15mm. Nonrestrictive isolating valves must be fitted on hot and cold supply pipes. When connecting pipe work avoid using elbows: sweep or formed bends will ensure optimum performance.
The temperature of your stored water must not exceed 65°C. A stored water temperature of 60°C is considered sufficient to meet all normal requirements in line with the British Standard 6700.

Cold feed connection to hot water
cylinder

60mm

Cold feed connection to the Power
Shower

Water Tank Detail

Cold Water Storage Tank
1m Minimum

Hot Water Storage Tank

Mains Water Supply
Fused Spur

2.5m
Manual Switch

Isolating Valves
1m Minimum

Mains Electric Supply

Minimum 25mm
between Shower head and spillover

Bath spillover level
Shower tray spillover level

Typical Power Shower Installation

51mm Cylinder Flange

4 Need help? Give us a call on 0330 026 6273 and speak to one of our trained advisors.

Electrical Requirements

The shower must be connected to a 230/240 volt. A.C. electrical supply from a 13-amp ring main, via a fused double pole switch with at least 3mm contact separation.
The manual switch is to be clearly identifiable, with a minimum distance of 2.5m from a fixed tap or shower, i.e. mounted in an adjacent room or via a ceiling-type pull cord. It should be fused at no more than 3 amps.
This appliance must be earthed, and all associated metal pipe work earth crossbonded in line with current I.E.E. regulations.
As the colours of the wires in the cable (not supplied) used to connect to this appliance may not correspond with the coloured markings identifying the terminals in your switch, please follow the procedure below:
Please use the cable entry point provided. Failure to comply will eliminate any BEAB approval.
Procedure
The wire, which is coloured Blue or Black, must be connected to the terminal that is marked with the letter N.
The wire, which is coloured Brown or Red, must be connected to the terminal that is marked with the letter L.
The wire, which is coloured Green or Yellow, must be connected to the terminal that is marked with the earth symbol .
The installation and wiring must comply with I.E.E regulations.

IMPORTANT
This appliance MUST be earthed! incucslrhurAoedwlnael lteesl Ilrmee.Emace.rtEtutra.hisclRt-apceclirgopwomuesilrsawpintbloiygoornwnkfos.ditriwhnthghtheicteoh

Cold Water Storage Tank
1m Minimum

Hot Water Storage Tank

Mains Water Supply
Fused Spur

2.5m Manual Switch

Isolating Valves
1m Minimum

Mains Electric Supply
Minimum 25mm
between Shower head and spillover
Typical Power Shower Installation

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Product Features

1. Push Button STOP/START Switch
1
Electronic switch
2. Temperature Control
2
Adjustable Temperature Control
3. Hose outlet
Shower hose outlet

3

1

2

3

Handset
The Handset has three spray modes:
1. Spray
2. Jet spray
3. Combination spray
To select the desired showering mode, simply rotate the spray head one way or the other to the desired spray pattern.
Rub-Clean Handset
To remove any build up of limescale from your handset, remove it from its holder and rub your fingers over the rubber spray jets. Turn the shower on and any build up of limescale will be flushed out of the handset.

6 Need help? Give us a call on 0330 026 6273 and speak to one of our trained advisors.

Operating the Shower
To operate the shower ensure the temperature control knob is set approximately to the `12 o'clock' position and press the stop/start button (1). For a hotter shower turn the control knob anti-clockwise, for a cooler shower turn it clockwise. Setting the knob in the same position in future will give the same showering temperature. The handset holder has a friction grip on the rail and simply slides up and down to adjust the height. The angle of the handset can also be adjusted.
Dimensions (mm)
228
228

1

117

74

660

Why not Visit our Youtube Channel? Spare Parts

To see our latest how-to videos, simply scan the QR code with your smart phone or tablet.

To replace any spare parts for your shower why not scan the below QR Code and search for your product.

Alternatively visit www.youtube.com/bristantv

Alternatively visit www.bristan.com/search

Need help? Give us a call on 0330 026 6273 and speak to one of our trained advisors. 7

Specification

Specifications

Working Pressures

Min: 0.1 Bar

Max: 1.0 Bar

2.0 1.0

3.0 4.0

0

5.0

Pressure BAR

2.0 1.0

3.0 4.0

0

5.0

Pressure BAR

Maximum Static Pressure: 10.0 Bar

IMPORTANT
Suitable for low pressure, gravity fed water systems only Cold Water Storage Tank
1m Minimum

Hot Water Storage Tank

Mains Water Supply
Fused Spur

2.5m Manual Switch

Isolating Valves 1m Minimum

Inlet Water Temperature

Cold Water Supply

Hot Water Supply

20°C 5°C

Min: 5°C Max: 20°C

Recommended Usage

Domestic

Heavy

65°C 60°C
Recommended: 60°C Max: 65°C
Multi-Function Handset

Light

Commercial Pack Contents
Healthcare

Commercial

Water Inlet Entry Points

x1

x2

Top Fed

x1

x1

Back Fed x1

Inlet Connection 15mm Push-Fit Outlet Connection
1/2" BSP Male
Threaded
x2

Mains Electric Supply

Bottom Fed x2

Minimum

25mm between

x1

Shower head

and spillover

Tools You'll Need

Safety Glasses

Detector

Adjustable Spanner Cordless Drill Cross Head Screwdriver Spirit Level

Pipe Cutter

Masking Tape Flat-head Screwdriver

8 Need help? Give us a call on 0330 026 6273 and speak to one of our trained advisors.

Prior to Installation
Please note that this product comes packaged with the front cover and control knobs already in place. These have to be removed to install the shower. Please follow the procedure below.
Removing Cover 1. Temperature Control Knob 2. Screws (x3)
Pull off control knob (1). Remove all three fixing screws (2). The cover can now be slowly removed - care should be taken not to strain wiring which is attached to the front cover. This procedure can be reversed to replace the front cover and control knob after installation to the wall.

We recommend that the shower unit is fitted at chest height, and set to one side of the intended riser rail position, ensuring that the position of the shower handset when positioned on the wall is at least 1 metre below the cold water storage tank.

The outlet connection for the hose should be sited at the bottom of the unit.

The integral fittings on the valve are of the

self-seal push-fit type. Ensure that all burrs

are removed from the ends of the supply

pipes. Where chromium plated pipe is

used then the first 25mm of chrome must

be roughened or removed to ensure that

the push fit fittings in the

supply retain the pipe in position.

REMEMBER

The inlet elbows supplied are of a standard length, in some cases these will need to be

sItsasorualtapnintpdegliemeinlseascbitnaterslfilcaowatriaelotner

shortened for

correct installation.

IMPORTANT
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1 2

Need help? Give us a call on 0330 026 6273 and speak to one of our trained advisors. 9

Installation - Plumbing Connections

Connecting pipework can feed from above or below the unit, or straight through the wall at nominal centres of 40mm.
If exposed pipe work is the chosen option, the pipes enter the unit on the right hand side with the cold on the top. The pipe centres are 40mm apart, and need to penetrate the mixer connections to a depth of 25mm.
If the pipe work is to be back fed, it should be let into the wall with the ends of the hot and cold pipes standing 25mm off the finished surface of the wall, and centres 40mm apart, with the cold above the hot.
Position the unit on the wall and mark the fixing hole positions. Drill and secure to wall using appropriate fixings (not supplied).

REMEMBER booHntottothmoen,tcothopeld

Reduce Elbow to 63mm
Reduce Elbow to 86mm
Top Feed
Reduce Elbow to 86mm

Make the necessary measurements, remove
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draw off (below the expansion tee), to minimise the effects of water drawn off elsewhere in the house, and a minimum of 1 metre below the base of the cold water storage tank. If connection to the hot water storage pipe is not possible, a cylinder flange type connection may be used.
Make the cold water connection into the base of the cold water storage tank, 60mm below the level of the cold water take off to the hot water cylinder. Run hot and cold pipe work to the unit position.
Flush out the pipe work to ensure that no debris enters the unit. Cut the inlet elbows to the required length.

Reduce Elbow to 63mm
Bottom Feed
Reduce Elbow to 63mm

For chrome plated pipes remove the first 25mm
of plating

Pipe Cover Back Feed

Collett

10 Need help? Give us a call on 0330 026 6273 and speak to one of our trained advisors.

Installation - Plumbing Connections

Locate the inlet elbows into the mixer valve inlets by pushing firmly through the rubber grommets until pipe stop is felt.
Hold the unit on the wall and mark the pipe work to the appropriate length.
Cut the pipes and remove all burrs. Push the unit and elbows firmly onto the pipes until the stop is felt.
Release unit from pipes by pressing the colletts on the elbow fittings, and pulling the unit off the pipe work.

IMPORTANT
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Installation - Electrical Connections

IMPORTANT
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Warning! Please check for any hidden pipes and cables before drilling holes in
the wall.
Bring a supply cable (to conform to I.E.E.

regulations) from the switch

to the unit position.

The cable can enter the unit from the rear, or via

channels in the base of the unit, and the bottom

or the right hand side.

Feed the supply cable in to the unit but do not connect. Refit unit to pipes and secure to wall using appropriate fixings (not supplied).

Connect the wire which may be coloured Brown or Red to the terminal marked L. Connect the wire which may be coloured Black or Blue to the terminal marked N. Connect the wire which may be coloured Yellow/Green to the terminal marked

Secure into position with the cable clamp and tighten the two fixing screws.

Do not fit the front cover at this stage refer to the commissioning procedure.

Note: If the electrical supply cable is concealed in the wall ensure that it avoids the unit's fixing points so that fixing screws do not pierce the cable.

Wall Fixing Points

Cable Clamp

Cable Connector

Electrical Connections

HOT

COLD

LEN
COLD

Need help? Give us a call on 0330 026 6273 and speak to one of our trained advisors. 11

Fixing the Riser Rail to the Wall

When working near a basin, bath or shower insert plug or cover waste to prevent losing small parts.
Take care not to drop tools/equipment into basin, bath or shower during shower installation.
Note: If replacing an existing riser rail, check to see if the existing holes can be reused or covered by the new wall brackets. Try to avoid drilling close to the edge of tiles, drill in the middle of the tiles or in the tile joints.

1

Wall bracket

Position the assembled riser rail on the wall, bearing in mind the different heights of people likely to use the shower and the length of the hose when connected to the shower.
With the riser rail vertical, mark the wall bracket positions onto the wall.
Release the slider handle and remove the slider and wall brackets from the rail.

Slider Wall bracket

3

Insert the rail

clamps into both

wall brackets,

ensuring the screw

is accessible .

Rail clamp

2

Wall bracket fixing

Position the wall bracket fixings in the marked positions against the wall, ensuring they are vertically in line with each other and mark the centres of the fixing holes onto the wall.
Drill suitable holes and insert the wall plugs. Securely attach the wall bracket fixings to the wall using the screws.

REMEMBER hicdCadhbeelnecskpbifpoeerfosaranenyd
drilling!

4

Bottom wall Bracket

5
Centre the riser rail within the wall brackets and tighten both clamps onto the rail.

6

Slide the wall brackets over the wall bracket fixings.

Tighten the grub screw

on the under side of each

wall bracket using a 2.5mm

hexagonal key.

Push the riser rail up through the bottom wall bracket.
Push the slider down onto the riser, ensuring it is correct way up.
Then push the top wall bracket down onto the riser rail.

Slider Bracket
Top Wall Bracket

7

Screw the shower hose (ribbed nut

end) onto the shower ensuring that

the rubber washer is fitted and feed

the hose through the hose retainer.

8 Your shower is now ready to be commissioned for first use.

12 Need help? Give us a call on 0330 026 6273 and speak to one of our trained advisors.

Commissioning - Testing the System

With the front cover removed ensure the black `purge/shower' switch inside the base is switched to purge. This enables water to flow without the pump running which is necessary in the following commissioning process.
Fit the front cover as shown in `Prior to Installation'.
Push the temperature control knob onto the spindle with the marker pointing to the `12 o'clock' position.
Connect the shower hose to the unit but do not fit the handset.
Turn on the hot and cold isolating valves, and the electricity-isolating switch. Place the open end of the hose in the bath or shower tray.
Set the temperature control knob to fully cold (marker at `6 o'clock' position) and press the `stop/ start' button. The pump will not operate but the water should run.
Cold water will run from the hose, and you should allow this to continue for two minutes after which the control knob should be returned to the `12 o'clock' position. Allow the water to run for a few minutes to stabilise the hot water flow.
Turn off the electricity at the isolating switch and remove the knob and cover. Switch the black `purge/shower' switch to shower and refit the cover and knob ensuring the marker on the knob points to the `12 o'clock' position.
Turn on the electricity at the isolating switch.
Pass the hose through the hole in the front of the soap dish and refit the handset.
Your shower is now ready to run. Press the stop/ start button on the front cover to operate the shower, which will work as a power shower.
It is intended that the temperature knob aligned to the `12 o'clock' position you should get a comfortable shower temperature. If however the shower is too hot or cold remove the control knob and adjust the brass spindle anti-clockwise to increase the temperature - clockwise to decrease. When the desired shower temperature is achieved replace the knob with the marker pointing to the `12 o'clock' position.

PURGE SHOWER Purge/shower Switch
Temperature Adjustment

Need help? Give us a call on 0330 026 6273 and speak to one of our trained advisors. 13

Maintenance

Cleaning

Temperature Adjustment

Do not at anytime use bath cleaning liquids, powders or specified scratch cleaners on any surface finishes. In order to avoid surface wear or chemical attack on any of your shower fittings when cleaning, always use a damp cloth.

IMPORTANT
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The valve allows the maximum showering temperature to be set at a safe level, preventing accidental scalding.
This setting should be made during commissioning and will require that the hot water cylinder is at its normal operating temperature.

For persistent stains or marks, you may use domestic liquid or soap.
The hardness of the water in your area will determine how often you should clean your shower head. Build up of scale in particularly hard water areas combined with constant use means you may need to clean your shower head once a week.
To ensure continued performance of your electric shower the shower head needs to be regularly de-scaled.
Temperature Adjustment

IMPORTANT: The handset must be in spray mode.
We recommend reading the `Operating the Shower' section before proceeding further.
Turn the brass mixer valve spindle fully clockwise, and then anti-clockwise until the black line on the spindle is aligned with the groove on the mixer body, and fit the control knob in the fully cold position. Check that it is correctly fitted by turning fully clockwise to the stop, pull the knob off and check that the black line and groove are aligned. Adjust if necessary. This sets the shower temperature to 38-40°C, with the control knob pointing to `12 o'clock', if the stored hot water is at the recommended 60°C.

Troubleshooting

Symptom

Likely Cause

Pump not operating but Purge/shower switch

water is flowing

switched to purge

No electricity supply to Pump not operating and unit
no water is flowing

Action/Remedy
Isolate electrical supply, remove cover and switch to shower
Check all fuses and electrical supply

Pump operates but no water is flowing

No water supply to unit

Check isolating valves are turned on Check cold-water storage tank has not run dry

Poor performance

Restrictions in water supply
Pump may have overheated

Check both hot and cold isolating valves are fully open Allow unit to cool and retry

Unit may be incorrectly Check that the top of the shower handset is at least 1

installed

metre below the base of the cold water tank

14 Need help? Give us a call on 0330 026 6273 and speak to one of our trained advisors.

Spare Parts

1

9

10

2

8

7

11

3

12

4

6

13

14 5

15

No.

Part No.

Description

Qty

01 COVER-1000HY-WT

Front Cover Assembly

1

02 SP-087-0505-WT

Control Knob

1

03

SP-087-0230

Solenoid Valve

1

04

SP-087-0110

Pump Unit

1

05

SP-087-0155

Mixer Valve

1

06

490-0141

Non-Return Valve

1

07

086-0060

Long Elbow Assembly

1

08

SP-087-0231

Wiring Loom

1

09

HAND125 WC

Handset White & Chrome

1

10

100048

Wall Bracket

1

11

100050

Riser Rail

1

12

100049

Slider

1

13

SK100052

Hose Retainer

1

14

100051

Fixing Kit

1

15

HOS 150CN01 C

1.5m Hose

1

Need help? Give us a call on 0330 026 6273 and speak to one of our trained advisors. 15

Issue: D7 Part Number: HY POWSHX10 W

Bristan Group Ltd.

UK: Bristan Group, B78 1SG. EU: Masco Europe S.à.r.l.
14 Rue Strachen 6933 Mensdorf Luxembourg

Customer Service: +44330 026 6273

Web:

www.bristan.com

Email:

enquire@bristan.com

A Masco Company

At Bristan, we want to make things as easy as possible for our customers. That's why we offer solid guarantees on all our products, effective from the date of purchase, to give you peace of mind. To start your free guarantee simply scan the QR code and register your product. Alternatively visit www.bristan.com/register. For any other queries, please call our Customer Service on 0330 026 6273 where our expert team of advisors will be able to offer you any help and advice. For full guarantee terms and conditions visit www.bristan.com/service-centre/guarantees.


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