Instruction Manual for HARVEST TEC models including: 600J, Moisture Monitoring System, Monitoring System, Moisture Monitoring, 600J, Moisture
Product Manuals - Harvest Tec
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DocumentDocumentInstallation Manual Model 600J Moisture Sensor Kit for John Deere Large Square Balers 600J-16-INST-Imp&Metric 6/22 DECLARATION OF INCORPORATION MANUFACTURER: Harvest Tec LLC. 2821 Harvey St. P.O. Box 63 Hudson, WI 54016, U.S.A. REPRESENTATIVE ESTABLISHED IN COMMUNITY: Profitable Farming Company Middle Barlington, Roborough Winkleigh, Devon, EX19 8AG ENGLAND The person above certifies and declares that: VIRTUAL MACHINE: Equipment mounted on a farm press and for the application of innoculants onto forage crops. MODEL: 600J-INST-17-Imp&Metric BRAND: Harvest Tec SERIAL NUMBER: This application preservatives for hay Harvest Tec system meets the Directive 2006/42/EC of the European Parliment and the Council of 17 May 2006 and other applicable European Directives including Directive 2004/108/EC on the Electromagnetic compatability. The application of preservatives for hay Harvest Tec system will be turned on after being installed on a farm press has been declard in conformity with the Machinery Directive. Person in the community authorized to provide information on the partly completed machinery and making this statement: Richard Snell, President, Profitable Farming Company Signed on May 21, 2011: Middle Barlington, Roborough Winkleigh, Devon, EX19 8AG ENGLAND 2 Harvest Tec Model 600J Installation Table of Contents Introduction System Requirements Tools Needed Installation of Dual Channel Processor (DCP) Installation of End of Bale Sensor Installation of Star Wheel Moisture Sensors Harness Routing and ISOBUS Connection Installation of iPad Integration Control iPad Integration Control Light Signals Bluetooth Receiver Lights Wiring Diagram Pin Outs Troubleshooting Parts Breakdown 600J Series Control and Harnesses Star Wheel Moisture Sensor Optional iPad Mini Mounting Optional iPad Display Kit Notes Warranty Statement PAGE 4 4 4 5 5 6 7 8 8 8 9 10-12 13 14-17 14 15 16 17 18 19 3 Introduction Thank you for purchasing a Harvest Tec Model 600J Moisture Monitoring System. This 600J system has been designed to plug directly into the baler's ISOBUS and/or an Apple iPad (not included) display. The 600J Moisture Monitoring System offers these advantages: 1. Operation coordinated with baler operation 2. Less cab clutter providing better visibility 3. Ease of use with all information on one monitor 4. Records kept together 5. System is ready for future updates The 600J Moisture Monitoring kit includes the following parts: Dual Channel Processor (DCP), Moisture Sensors, Harnesses and Miscellaneous Hardware. For your convenience a parts breakdown for the 600J Moisture Monitoring System is included in the back of this manual. Your local dealer can assist you answering any questions and ordering parts. Right and Left sides are determined by facing in the direction of forward travel. System Requirements *Made for iPad® (3rd through Pro 2nd generation), running the current iOS operating system or one version previous required for iPad option *iPad is a trademark of Apple Inc., registered in the U.S. and other countries. **600 Series Applicators with serial number before DCP27000 will require the DCP to be sent to Harvest Tec for a required update in order to use the iPad Integration Module (030-6672C). *Hay App version must be at least 2.5.18 (or higher) to operate with the iPad Integration Module If choosing to operate the unit though the ISOBUS monitor, part number 006-6670A will need to be ordered through your local equipment dealer. Tools Needed: - Standard wrench set - Electric drill and bits - Side cutter - Crescent wrench - Standard screwdriver - Standard nut driver set - Standard socket set - Hammer - Metal cutting tools - Hose cutter - Center punch 4 Installation of Dual Channel Processor (DCP) To mount the Dual Channel Processor (DCP) onto your John Deere L330 / L340 baler, the DCP location will be on the back of the right twine box. The location will vary slightly depending on placement of safety decals from factory, do not cover the safety decals. Mount DCP on back of right hand twine box using Figure 1 as a reference. DCP location is recommended 5" (12.5cm) from inside edge and 5" (12.5cm) from top of twine box. Figure 1 Installation of End of Bale Sensor Mount the end of bale sensor bracket (001-4648J) as shown. Under the twine box mark and drill two 3/8" holes and attach the bracket using two 5/16" x 1" self-tapping screws, and 5/16" flange nuts. Position the bolts so the bolt heads are inside the twine box so they don't interfere with the twine. Mount the sensor in hole location centered alongside the needle arm, keep the sensor 1/4" (7mm) from the needle arm and tighten both nuts. Route the sensor wire along the bottom side of the twine box toward the twine box pivot point. Secure the wire to the twine box and around the pivot point to avoid damage to the wire. Once routed around the pivot point, connect the EOB sensor wire to the Dual Channel Processor (DCP). 5 Installation of Star Wheel Moisture Sensors Star Wheel Mounting remove any material from the bale chute. The star wheels are to be mounted on the transition bracket on both sides of the bale chute located after knotters shown above. Holes have been installed at the factory, however you need to remove the bracket and cut 3/4" (19mm) off the bracket as indicated below to allow proper spacing for star wheel assembly. Once complete, touch up with spray paint to prevent rusting and place the carriage bolts that mount the transition bracket back in original bracket mounting holes (A) before mounting star wheel assembly (C). Insert the 5/16" by 3 1/4" Allen head bolts up through the transition bracket and use nuts to hold the bolts in place (B). Place the star wheel block over the nuts. Place twine guard on top of star wheel (D), the guard containing bale rate sensors will be placed on the right side. Note: Thicker part of star wheel block should be on baler side. Transition Bracket Location Cut 3/4" (7mm) Off Bracket Baler transition bracket D C A B Star wheel assembly 6 John Deere L330 / L340 Balers Harness Routing and ISOBUS Connection A. Main wiring harness and power cord connection to baler harness terminator connection Route cords 006-6650LS2 along this path. Keep cords away from moving parts and hydraulic hoses. Secure with existing cable clamps or use cable ties. When all connections are made to DCP secure wires as shown below. B. Route for mounting harness and hoses from DCP and Pumps C. Route ISO Integration Harness (006-6650VAJ) to opposite side of baler through support cylinder. D. ISOBUS Connection Locate harness 006-6650VAJ and connect to baler interface harness next to baler's processor (below) on front left side of baler. Remove baler terminating resistor and connect to short pigtail on 006-6650VAJ Harness. 7 Installation of iPad Integration Control Locate a safe location in the cab of the tractor to place the iPad Integration Control (030-6672C). Recommended location is securely fastened out of the operators way in a location that is close enough to reach with the iPad cord. Connect the Power / Communication harness (006-6650TM(E)) to the bottom of the receiver. To operate the applicator, plug the iPad cord into the communication port indicated by: iPad Integration Control Light Signals Green Slow Blink Power supplied to the applicator system and the unit is going through its startup process. This will take approximately 25-35 seconds. Green Double Blink Indicating the iPad module recognizes the iPad but the app is not open or connected. Green Solid Light Module is connected to the app and is ready to operate. *Recommended to use the USB cable included with the applicator kit (006-6672USBC) Bluetooth Receiver Lights Pre-2020 applcaitors equipped with Bluetooth receivers (030-6672B) are now equipped with lights to indicate both power and Hay App connection on the Apple iPad. Clean light regularly Blinking Lights System is waiting for the processor to connect, which could take up to 35 seconds. Red Light The Bluetooth receiver has power Green Light The Bluetooth receiver is connected to the Hay App. **600 Series Applicators with serial number before DCP27000 will require the DCP to be sent to Harvest Tec for a required update in order to use the iPad Integration Module (030-6672C). Hay App version must be at least 2.5.18 (or higher) to operate with the iPad Integration Module *Made for Apple iPad badge Use of the Made for Apple iPad badge means that an accessory has been designed to connect specifically to the Apple product(s) identified in the badge and has been certified by the developer to meet Apple performance standards. Apple is not responsible for the operation of this device or its compliance with safety and regulatory standards. Please note that the use of this accessory with an Apple product may affect wireless performance. 8 John Deere L330 / L340 Balers Harness/Wiring Installation for using ISOBUS Display A. The Baler Power/Communication Harness (006-6650LS2(E)) will attach to the open port of the Tractor Harness (006-6650TM(E)) and run back to the Dual Channel Processor (DCP 006-6671LS). B. Connect the large plug of the Baler Power/Communication Harness (006-6650LS2(E)) to the bottom (shorter side) of the DCP. C. Attach the Baler Interface Harness (006-6650VAJ) in between the short whip cable hardwired to the DCP and the main Power/Communication Harness. Make sure Active Terminator removed from the baler processor is attached to the Baler Interface Harness (006-6650VAJ). D. Connect the iPad Integration Control (030-6672C) to Communication Harness (006-6650TM(E)). E. Install the Terminating Connector (006-5650Z) to the port labeled Modular Port on the Pump Controller (006-5672). F. Attach moisture and bale rate harness (006-7303H(E)) to the DCP (006-6671LS). G. Connect Keyed Power Extension harness (006-5650K) to a keyed power source. H. Note: the Optional Port and the Data Transfer Port are not used in this application. Star Wheel Assembly (2X) 030-4642 Proximity Sensor (2X) 006-7303S Moisture/Bale Rate Harness 006-7303H(E) Dual Channel Processor (DCP) 006-6671LS Data Transfer End of Bale Sensor 006-7400 Optional Port Terminating Connector 006-5650Z iPad Integration Control 030-6672C Active Terminator from Baler Harness Baler Baler Interface Harness Orange Wire to Connection 006-6650VAJ Keyed Power Power/Comm Harness on Bale 006-6650LS2(E) Keyed Power Extension 006-5650K Power/Comm Harness on Tractor 006-6650TM(E) *Note: (E) indication is used for International Dealers 9 Pin Outs Power/Comm Harness 006-6650TM(E) at Hitch Pin 1 Red +12V Power to TSD Pin 2 Red +12V Power to DCP Pin 3 Orange Keyed Power Pin 4 Gray Shield Pin 5 Green HT Can Low Pin 6 Yellow HT Can Hi Pin 7 Orange Can1 Hi Pin 8 Black Ground from TSD Pin 9 Black Ground from DCP Pin 10 Blue Can1 Low Power/Comm Harness 006-6650LS2(E) at Hitch Pin 1 Red +12V Power to TSD Pin 2 Red +12V Power to DCP Pin 3 Orange Keyed Power Pin 4 Gray Shield Pin 5 Green HT Can Low Pin 6 Yellow HT Can Hi Pin 7 Orange Can1 Hi Pin 8 Black Ground from TSD Pin 9 Black Ground from DCP Pin 10 Blue Can1 Low iPad Integration Control / BLE on Harness 006-6650TM(E) Pin 1 Red +12V Power from DCP Pin 2 Black Ground from TSD Pin 3 Yellow HT Can Low Pin 4 Gray Shield Pin 5 Green HT Can Hi Pin 6 Orange Can1 Hi Pin 7 Blue Can1 Low ISOBUS Plug Baler Side Pin 1 N/A Pin 2 N/A Pin 3 120 OHM with Pin 5 Pin 4 N/A Pin 5 120 OHM with Pin 3 Pin 6 Orange Can1 Hi Pin 7 Blue Can1 Low ISOBUS Plug Tractor Side Pin 1 N/A Pin 2 N/A Pin 3 +12V Keyed Tractor Power Pin 4 N/A Pin 5 N/A Pin 6 N/A Pin 7 N/A Pin 8 Orange Can1 Hi Pin 9 Blue Can1 Low 10 2 1 3 4 5 67 8 10 9 21 543 7 6 Pin Outs (continued) Main Power Connector on DCP Pin 1 Red +12V Power from tractor Pin 2 Black Ground from tractor Pin 3 Orange Keyed power Star Wheel and Bale Rate Sensor connector on DCP Pin 1 Blue +12V Power Pin 2 Orange Ground Pin 3 Black Signal for sensor 1 Pin 4 White Signal for sensor 2 Pin 5 N/A Pin 6 N/A Pin 7 N/A Pin 8 Violet Star wheel input 1 Pin 9 Brown Star wheel input 2 End of Bale sensor on DCP Pin 1 Brown Sensor Power Pin 2 Blue Sensor Ground Pin 3 N/A Pin 4 Black Signal from Sensor Pump Communication Plug on DCP Pin 1 Red +12V Can Pin 2 Red +12V Power Pin 3 Gray Shield Pin 4 Green Comm Channel OH Pin 5 Yellow Comm Channel OL Pin 6 Blue Comm Channel IH Pin 7 Orange Comm Channel IL Pin 8 Black Can Ground Pin 9 Black Power Ground Pin 10 N/A Pump Connection Colors Pin 1 Black with Orange Stripe Pin 2 Black with Green Stripe Pin 3 Black with Yellow Stripe Pin 4 N/A Pin 5 Orange with Black Stripe Pin 6 Green with Black Stripe Pin 7 Yellow with Black Stripe Pump 1 Ground Pump 2 Ground Pump 3 Ground Pump 1 Positive Pump 2 Positive Pump 3 Positive 11 Pin Outs (continued) Flow Meter Connection on Pump Controller Pin 1 White 5 - 12V (+) Supply Pin 2 Green Ground Pin 3 Brown Signal Pin 4 Black Shield Connector for Crop Eyes on DCP Pin 1 Red +12V Power Pin 2 Black Ground Pin 3 White Signal Pin 4 N/A 006-6650VAJ Harness to Baler Plug Pin A N/A Pin B Red TBC Power A Pin C N/A Pin D Gray TBC Ground D Pin E Orange Can1 Hi Pin F Blue Can1 Low 12 Troubleshooting PROBLEM Moisture reading errors (high or low) Moisture readings erratic. Terminal reads under or over power. Bale rate displays zero. Bluetooth Receiver lights will not illuminate POSSIBLE CAUSE SOLUTION 1. Wire disconnected or bad 1. Reconnect wire. connection between star wheels and DCP 2. Low power supply to DCP 2. Check voltage at box. (Min of 12 volts required.) See Diagnostics section of manual. 3. Dry hay lower than 8% 3. System reads 8-70% moisture. moisture or wet hay over 75%. 4. Ground contact with one or 4. Reconnect. both star wheels and baler mounted processor. 5. Short in wire between star 5. Replace wire. wheels and DCP. 6. Check hay with hand tester 6. Contact Harvest Tec if conditions to verify. persist. 1. Test bales with hand tester to verify that DCP has more variation than hand tester. 2. Check all wiring connections 2. Apply dielectric grease to all for corrosion or poor contact. connections. 3. Check power supply at 3. Install voltage surge protection on tractor. Voltage should be tractors alternator. constant between 12 and 14 volts. 1. Verify with multi-meter actual 1. Clean connections and make sure voltage. Voltage range should applicator is hooked to battery. See be between 12-14 volts. Diagnostics section of manual. 1. Bale rate sensors are 1. Switch the sensors next to the reversed. star wheel. 2. Short in cable. 2. Replace cable. 3. Damaged sensor. 3. Replace sensor. 4. Sensor too far from 4. Adjust gap between prox sensor starwheel. and star wheel so it is 1/8-1/4" away. 1. Bluetooth receiver not 1. Check connections and voltage. connected Minimum 12.5V needed. 2. Harness disconnected 3. Low power Blinking Lights System is waiting for the processor to connect, which could take up to 35 seconds. Red Light The Bluetooth receiver has power Green Light When the proper active connection is selected in the Hay App menu, the green light will indicate connection with the iPad. 13 600J Series Control and Harnesses Dual Channel Processor (DCP) 3 4 9 1 2 8 Ref Description 1 Dust Plugs 2 End of Bale Sensor 600 Series 3 End of Bale Sensor Bracket 4 DCP Shield Cover 5 DCP Main Control LS 600 AUTO 6 Terminating Connector (Green Cap) 7 DCP Baler Harness 30 Ft 8 DCP Tractor Harness 9 Key Switch Wire 10 iPad Integration Control NP Baler Integration Harness NP USB Cord 7 6 5 Part Number Qty 006-5651PLUGS 1 006-7400 1 001-4648J 1 001-5650X 1 006-6671LS 1 006-5650Z 1 006-6650LS2(E) 1 006-6650TM(E) 1 006-5650K 1 030-6672C 1 006-6650VAJ 1 006-6672USBC 1 *Note: (E) indication is used for International Dealers 10 14 Star Wheel Moisture Sensors and Bale Rate Sensors 1 6 5 2 3 4 10 9 7 8 Ref Description Part# Qty Ref Description Part# Qty 1 Washer (per side) 006-4642K 2 8 Star wheel block 006-4641D 2 2 Dust seal (per side) w/006-4642K 1 9 Plug fitting 003-F38 2 3 Snap ring (per side) w/006-4642K 2 10 Block Cover 006-4641B 2 4 Swivel 006-4642A 2 1-10 Star wheel assembly 030-4642 2 5 Star wheel 030-4641E 2 NP Twine guard right (prox) 001-4644H 1 6 Insert w/ Ref # 5 2 NP Twine guard - left 001-4645H 1 7 Wiring grommet 008-0821A 2 12 Ref Description Part# Qty 12 Bale rate sensor 006-7303S 2 13 Moisture and bale rate 006-7303H(E) 1 harness 13 *Note: (E) indication is used for International Dealers 15 Optional iPad Mini Mounting Kit (030-2014MK) 2 1 3 4 7 5 6 8 Ref Description 1 Suction cup mount 2 Ram mount 3 iPad Mini® spring load cradle (Mini 4) 4 16 gauge power wire 5 Female spade connector 6 Eye loop connector 7 iPad Mini Charger 12V 8 iPad Mini 4 case NP 4 amp fuse Part # Qty 001-2012SCM 1 001-2012H 1 001-2012SLC 1 006-4723P 1 Hardware 2 Hardware 2 001-2012P 1 001-2012C4 1 Hardware 1 Mounting Kit Assembly Installation Instructions 030-2014MK (Includes All Parts) 1. Identify 12V power source for wires to connect. a. Eye loops included if wiring directly to the battery is desired. b. Test for key power source if preferred to have power to the USB shut off with the key. 2. Once power source is identified, cut wires to desired length. 3. Crimp the two supplied quick connectors onto each the white and black wire. 4. Remove the round locking plastic nut from USB plug before connecting the wires. Black (+) White (-). 5. The wires will then be hooked to the designated terminals on the bottom of the USB plug 6. Drill a 1 1/8" hole in the preferred mounting location. Be sure to clean any sharp edges after drilling. 7. Feed the wires through the mounting hole. 8. If using the round plastic nut to secure plug in place, slide the nut back over the wiring before connecting the wires to powered source. 9. Connect the wires to the identified power source if easier to do so before tightening the plug into place. 10. Tighten plug using either the round plastic nut or mounting plate and two screws, both options supplied. 11. Once connected, hook a USB charging cord into the plug and connect a mobile device/tablet to ensure the plug is operating as you wish (key power working properly if necessary). NOTE: This plug is not designed to charge two iPads. System damage could occur if this is attempted. System will charge a mobile phone and iPad simultaneously without problem. *iPad mini is a trademark of Apple Inc., registered in the U.S. and other countries. 16 Optional iPad Display Kit (030-4670DK) 9 2 1 3 7 4 5 6 8 Ref Description Part # Qty Ref Description Part # Qty 1 Suction cup mount 001-2012SCM 1 7 iPad Mini Charger 12V 001-2012P 1 2 Ram mount 001-2012H 1 8 iPad Mini 4 case 001-2012C4 1 3 iPad Mini® spring load cradle (Mini 4) 001-2012SLC 1 9 iPad Mini 4 006-4670IP 1 4 16 gauge power wire 006-4723P 1 NP 4 amp fuse Hardware 1 5 Female spade connector Hardware 2 6 Eye loop connector Hardware 2 Mounting Kit Assembly 030-4670DK (Includes All Parts) Installation Instructions 1. Identify 12V power source for wires to connect. a. Eye loops included if wiring directly to the battery is desired. b. Test for key power source if preferred to have power to the USB shut off with the key. 2. Once power source is identified, cut wires to desired length. 3. Crimp the two supplied quick connectors onto the white and black wire. 4. Remove the round locking plastic nut from USB plug before connecting the wires. Black (+) White (-). 5. The wires will then be hooked to the designated terminals on the bottom of the USB plug 6. Drill a 1 1/8" hole in the preferred mounting location. Be sure to clean any sharp edges after drilling. 7. Feed the wires through the mounting hole. 8. If using the round plastic nut to secure plug in place, slide the nut back over the wiring before connecting the wires to powered source. 9. Connect the wires to the identified power source if easier to do so before tightening the plug into place. 10. Tighten plug using either the round plastic nut or mounting plate and two screws, both options supplied. 11. Once connected, hook a USB charging cord into the plug and connect a mobile device/tablet to ensure the plug is operating as you wish (key power working properly if necessary). NOTE: This plug is not designed to charge two iPads. System damage could occur if this is attempted. System will charge a mobile phone and iPad simultaneously without problem. *iPad mini is a trademark of Apple Inc., registered in the U.S. and other countries. 17 Notes 18 Harvest Tec LLC. Warranty and Liability Agreement Harvest Tec, LLC. will repair or replace components that are found to be defective within 12 months from the date of manufacture. Under no circumstances does this warranty cover any components which in the opinion of Harvest Tec, LLC. have been subjected to negligent use, misuse, alteration, accident, or if repairs have been made with parts other than those manufactured and obtainable from Harvest Tec, LLC. Our obligation under this warranty is limited to repairing or replacing free of charge to the original purchaser any part that in our judgment shows evidence of defective or improper workmanship, provided the part is returned to Harvest Tec, LLC. within 30 days of the failure. If it is determined that a non-Harvest Tec branded hay preservative has been used inside the Harvest Tec applicator system where the failure occurred, then Harvest Tec reserves the right to deny the warranty request at their discretion. Parts must be returned through the selling dealer and distributor, transportation charges prepaid. This warranty shall not be interpreted to render Harvest Tec, LLC. liable for injury or damages of any kind, direct, consequential, or contingent, to persons or property. Furthermore, this warranty does not extend to loss of crop, losses caused by delays or any expense prospective profits or for any other reason. Harvest Tec, LLC. shall not be liable for any recovery greater in amount than the cost or repair of defects in workmanship. There are no warranties, either expressed or implied, of merchantability or fitness for particular purpose intended or fitness for any other reason. This warranty cannot guarantee that existing conditions beyond the control of Harvest Tec, LLC. will not affect our ability to obtain materials or manufacture necessary replacement parts. Harvest Tec, LLC. reserves the right to make design changes, improve design, or change specifications, at any time without any contingent obligation to purchasers of machines and parts previously sold. Revised 6/22 19 HARVEST TEC, LLC. P.O. BOX 63 2821 HARVEY STREET HUDSON, WI 54016 PHONE: 715-386-9100 1-800-635-7468 FAX: 715-381-1792 Email: info@harvesttec.com 20Microsoft Word for Microsoft 365