Ryobi Belt and Disc Sander

Model No. BD4601/BD4601G

Repair Sheet

Brand: RYOBI

Description: Belt and Disc Sander

Model Numbers: BD4601 / BD4601G

The model number and manufacturing location will be found on a label attached to the product. Always mention this information in all communications regarding this product and when ordering parts.

Contact Information:

ONE WORLD TECHNOLOGIES, INC.
P.O. Box 1288, Anderson, SC 29622
Phone: 1-800-525-2579
Website: www.ryobitools.com

Document Revision: 5-13-21 (Rev:04)

Exploded View Diagram Description

The exploded view diagram illustrates the assembly of the Ryobi BD4601/BD4601G Belt and Disc Sander. It shows various components identified by numerical keys, indicating their relative positions for assembly and repair. Major assemblies include the motor, the belt sanding unit, the disc sanding unit, the work tables, and the housing. The diagram helps in identifying individual parts for replacement.

Parts List

KEY	PART NO.	DESCRIPTION	QTY.
1	089027001049	Screw (M4 x 6 mm, Pan Hd.)	4
2	089027001050	Washer (D4)	1
3	089027001705	Base Cover w/Label (Inc. Key No. 90)	1
4	BD46022	Screw (M4.2 x 10 mm, Pan Hd.)	2
5	BD46061	Lock Washer (D4, External Tooth)	3
6	089027001014	Disc Cover	1
7	BD46102	*Sanding Disc (6 in., 80 Grit)	1
8	BD46080	Screw (M6 x 16 mm, Hex Soc. Hd.)	1
9	089027001015	Lock Washer (D6, External Tooth)	1
10	BD46091	Disc	1
11	089027001016	Disc Case (BD4601)	1
12	089027001010	Disc Case (BD4601G)	1
13	080900062494	Screw (M5 x 8 mm, Pan Hd., BD4601)	5
14	089027001017	Screw (M5 x 8 mm, Pan Hd., BD4601G)	5
15	089027001027	Spring Washer (D5)	3
16	089027001019	Screw (M4 x 10 mm, Pan Hd.)	1
17	089027001020	Lock Washer (D5, External Tooth)	1
18	089027001021	Nut (BD4601)	3
19	089027001057	Nut (BD4601G)	3
20	089027001022	Base (BD4601)	1
21	080027003004	Base (BD4601G)	1
22	089027001052	Lock Washer (M4)	1
23	089027001023	Switch Box Cover	1
24	089027001024	Screw (M2.9 x 30 mm, Pan Hd.)	1
25	BD46016	Start Relay (WE101)	1
26	089027001706	Switch Box (Inc. Key No. 94, BD4601)	1
27	080027003706	Switch Box (Inc. Key No. 94, BD4601G)	1
28	BD46081	Screw (M5 x 10 mm, Pan Hd.)	4
29	BD46125	Switch w/Key (Inc. Key 25)	1
30	080900062522	Switch Key	1
31	089027001026	Washer (M5)	1
32	BD46039	Hex Nut (M5, Type I, BD4601)	1
33	080027003010	Hex Nut (M5, Type I, BD4601G)	1
34	089027001028	Capacitor (100uf/125V)	1
35	BD46012	Capacitor Support (BD4601)	1
36	080027003011	Capacitor Support (BD4601G)	1
37	BD46077	Screw (M5 x 12 mm, Pan Hd.)	1
38	089027001029	Bolt (M6 x 12 mm, Hex Hd., BD4601)	3
39	089027002064	Bolt (M6 x 12 mm, Hex Hd., BD4601G)	3
40	BD46053	Set Screw (M8 x 12 mm, Hex Hd.)	2
41	089027001054	Work Table Support	1
42	BD46095	Miter Gauge Knob (BD4601)	1
43	080027003005	Bevel Gauge Knob (BD4601G)	1
44	089027001710	Work Table (BD4601)	1
45	089027001055	Work Table (BD4601G)	1
46	BD46046	Cotter Pin (2 x 10)	1
47	BD46036	Belt Tension Spring	1
48	BD46028	Bushing	2
49	BD46035	Belt Tension Support	1
50	BD46060	Screw (M5 x 20 mm, Pan Hd.)	4
51	BD46045	Connection Plate	1
52	BD46042	Spacer	1
53	BD46110	Spring	1
54	BD46041	Belt Tension Lever (BD4601)	1
55	080027003006	Belt Tension Lever (BD4601G)	1
56	089027001032	Washer (D5)	1
57	089027001047	Screw (M4 x 10 mm)	3
58	BD46108	Screw (M5 x 16 mm, Pan Hd., BD4601)	1
59	080027003012	Screw (M5 x 16 mm, Pan Hd., BD4601G)	1
60	BD46033	Belt Tracking Knob (BD4601)	1
61	080027003003	Belt Tracking Knob (BD4601G)	1
62	089027001056	Washer (D6)	5
63	BD46031	Rubber Washer	1
64	BD46030	Compression Spring	1
65	089027001035	Belt Support	1
66	BD46054	Work Rest	1
67	BD46048	Bearing Cap	1
68	BD46038	Frame Cover	1
69	089027001036	Screw (M5 x 10 mm, Pan Hd.)	1
70	089027001037	Belt Cover	1
71	089027003710	Screw (Phillips Hd.) and Washer Assembly	2
72	089027001058	Work Table Cap (Right)	1
73	BD46075	Drive Belt	1
74	BD46015	Idler Pulley	1
75	089027001018	Screw (M5 x 25 mm, Pan Hd.)	3
76	089027001038	Bearing Base	1
77	089027001039	Screw (M6 x 25 mm, Pan Hd.)	3
78	089027001040	Screw (M8 x 25 mm, Hex Soc. Hd.)	1
79	089027001041	Belt Guard	1
80	089027001042	Square Nut (M8)	1
81	BD46076	Drive Pulley	1
82	BD46043	Roll Pin (5 x 8)	2
83	BD46044	Tension Plate	1
84	089027001701	Motor Assembly	1
85	089027001708	Power Cord w/Label (Inc. Key No. 91)	1
86	089027001043	Dust Collection Port (BD4601)	1
87	089027003705	Dust Collection Port (BD4601G)	1
88	BD46034	Roll Pin (5 x 10)	1
89	089027001044	Belt Frame Support	1
90	BD46024	*Sanding Belt (4 in. x 36 in., 80 Grit)	1
91	BD46107	Switch Holder	1
92	089027001045	Screw (M2.9 x 8 mm, Pan Hd.)	2
93	BD46004	Washer (D8)	2
94	089027001046	Screw (M8 x 16 mm, Hex Soc. Hd.)	2
95	089027001905	Miter Scale Label (BD4601)	1
96	080027003905	Miter Scale Label (BD4601G)	1
97	089027001048	Cord Clamp Plate	1
98	089027001906	Miter Gage Logo Label (BD4601)	1
99	080027003906	Miter Gage Logo Label (BD4601)	1
100	089027001901	Data Label (BD4601)	1
101	080027003901	Data Label (BD4601G)	1
102	089027001703	Miter Gauge Assembly (Inc. Key Nos. 81 & 83, BD4601)	1
103	080027003703	Miter Gauge Assembly (Inc. Key Nos. 81 & 83, BD4601G)	1
104	BD46052	Drive Roller	1
105	BD46026	Idler Roller	1
106	089027001908	Bevel Scale Label (BD4601)	1
107	080027003008	Bevel Scale Label (BD4601G)	1
108	089027001034	Cord Clamp	1
109	089027001909	Do Not Remove Cover Label	1
110	089027001904	Cordwrap Warning Label (French and Spanish)	1
111	089027001903	Disc Direction and Warning Label (BD4601)	1
112	080027003903	Disc Direction and Warning Label (BD4601G)	1
113	089027001902	Belt Direction Label (BD4601)	1
114	080027003902	Belt Direction Label (BD4601G)	1
115	089027001907	Warning Label (English, BD4601)	1
116	089027003007	Warning Label (English, BD4601G)	1
117	089027001910	Position Lock Label	1
118	089027001012	Hex Key (M6)	1
119	089027001033	Screw (M4 x 10 mm, Pan Hd.)	3
120	089027001051	Grounding Tag	1
121	BD46027	Spring Washer (D12)	4
122	BD46025	Ball Bearing (101Z)	4
123	BD46029	Idler Shaft	1
124	089027001011	Drive Shaft	1
125	089027001059	Work Table Cap (Left)	1
126	089027001060	Screw (M3.9 x 9.5 mm)	4
Not Shown	988000299	Operator's Manual	1

Wiring Diagram Description

The wiring diagram shows the electrical connections for the Ryobi BD4601/BD4601G Belt and Disc Sander. Key components include the motor, a capacitor, a start relay, and a switch. The power cord connects to the switch and start relay. A green ground wire is also depicted, connecting to the motor housing. The start relay is connected to the motor via blue and white wires, while the switch is connected via black and white wires.

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