Thule Kit 186109 Installation Guide

Product Information

Kit Number: 186109

Compatible Vehicles:

ISUZU D-Max Crew Cab, 4-door Pickup (2021 onwards)
MAZDA BT-50 Crew Cab, 4-door Pickup (2020 onwards)

Important Note: This kit is designed exclusively for vehicles equipped with flush railing.

Kit Contents

The kit includes the following components:

Kit Components:

Part 052 (x4)
Part 077 (x4)
Spare Part nr. 54201 (x4)

Foot Pack Components:

Foot Pack (x4)
Keys (x2) ?
Lock Cylinders (x4) ?
Torque Wrench (x1) - Recommended torque: 4 Nm

Specifications and Safety

?️ Maximum Load Capacity: 60 kg / 132 lbs

? Maximum Speed: 130 km/h (80 Mph)

⚠️ Warning: Maximum speed for vehicles with roof load: 80 km/h (50 Mph)

Note: Always refer to your vehicle's manual for specific load limits.

Installation Steps

This section outlines the general installation process. Refer to the detailed diagrams for precise placement and action.

Step 1: Prepare the Foot Pack

Attach the 'Evo' and 'Edge' components to the foot pack. The 'Edge' components are inserted into the main foot pack housing.

Visual Description: Shows the 'Evo' foot pack base and the 'Edge' adapter pieces being prepared for assembly.

Step 2: Attach Foot Pack to Vehicle

Place the assembled foot pack onto the vehicle's flush railing. Ensure the correct orientation (indicated by 'A').

Visual Description: A foot pack unit is shown being positioned onto the vehicle's flush rail, with a label 'A' pointing to a specific attachment point.

Step 3: Secure the Foot Pack

Insert the mounting brackets (labeled 'B') into the foot pack. Apply upward pressure to secure them.

Visual Description: Four mounting brackets (B) are shown being inserted into the foot pack, with arrows indicating upward motion.

Step 4: Install the Fitting Kit Part

Place the fitting kit part (labeled 'C') onto the mounting bracket. The part clicks into place.

Visual Description: Part 'C' is positioned over the bracket 'B' and is shown being pressed down to engage.

Step 5: Tighten and Lock

Use the torque wrench to tighten the fitting mechanism to 4 Nm. Insert the lock cylinders and secure with keys.

Visual Description: The torque wrench is used to tighten a screw mechanism. Lock cylinders are inserted and turned with keys to secure the assembly. The diagram indicates approximately two turns (≈ x2) for locking.

Step 6: Final Check

Ensure all components are securely fastened and locked. A warning symbol ⚠️ is shown near the attachment point, indicating the importance of proper fitting.

Visual Description: Shows the completed installation of a foot pack on the vehicle's roof rail, with arrows indicating the final secure attachment.

	Thule Kit 186109 Fitting Instructions for Isuzu D-Max 4-dr Crew Cab (21-) Detailed fitting instructions for the Thule Kit 186109 roof rack system, designed for Isuzu D-Max 4-door Crew Cab vehicles (2021 onwards) with flush railings. Includes parts list, load capacity, and installation steps.
	Thule Kit 186167: Installation Guide for Mazda SUVs This document provides installation instructions for the Thule Kit 186167, designed for specific Mazda SUV models equipped with flush railing.
	Thule Kit 186100 Fitting Instructions for Toyota Fortuner/Hilux SW4 Comprehensive fitting instructions for Thule Kit 186100, designed for Toyota Fortuner and Toyota Hilux SW4 (5-door SUV, 2016 onwards) with flush railing. Includes component identification, step-by-step installation guidance, and essential safety specifications for roof rack installation.
	Thule Kit 186059 Installation Guide for Ford Edge, Endura, Lincoln MKX, Nautilus Detailed installation instructions for the Thule Kit 186059, a roof rack fitting kit compatible with Ford Edge, Ford Endura, Lincoln MKX, and Lincoln Nautilus vehicles equipped with flush railings. Includes part identification, assembly steps, and safety information.
	Thule Kit 186244 Installation Guide for Renault Boreal SUV Step-by-step instructions for installing the Thule Kit 186244 roof rack system on a Renault Boreal 5-door SUV with flush railing. Includes part identification, assembly steps, and safety information.
	Thule Kit 186227 Installation Guide for Lynk & Co 08 SUV Detailed installation instructions for Thule Kit 186227, designed for Lynk & Co 08 5-door SUVs (2023 onwards) with flush railings. Includes component identification, safety guidelines, and assembly steps.
	Thule Kit 186016 for Mitsubishi Outlander (2013-2021) - Roof Rack Fitting Instructions Detailed fitting instructions for the Thule Kit 186016, designed for Mitsubishi Outlander 5-door SUVs (2013-2021) with flush railings. Includes parts list, safety guidelines, and assembly steps for roof rack installation.
	Thule Kit 186097 Installation Guide for Audi A3 Sportback Step-by-step instructions for installing the Thule Kit 186097 roof rack system on an Audi A3 Sportback (20- onwards) with flush railing.