Instruction Manual for Migali models including: C-CR24-NG Countertop Gas Char-Rock Broiler, C-CR24-NG, Countertop Gas Char-Rock Broiler, Gas Char-Rock Broiler, Char-Rock Broiler, Rock Broiler, Broiler
Migali C-CR24 24" Countertop Gas Char-Rock Broiler
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DocumentDocumentGas Vesuvianite Countertop Char Broilers Operating Instructions Before you begin, please read these instructions carefully to use this product correctly, to make the product perform ideally, and to avoid hazards. Models: C-CR24-NG(LP) / C-CR36-NG(LP) / C-CR48-NG(LP) Dear customers and users Thank you for purchasing our products. In order to be able to better use this product, please read these instructions carefully before any operation, and follow the guide, to avoid any unnecessary trouble during using. Please keep this instruction manual in a safe place for convenient reference and operation. This instruction manual is subject to any change without further notice, and the manufacturer reserves the right of final interpretation. The appliance is designed for commercial purposes, not for household use. A statement instructing the purchaser to post in a prominent location instructions to be followed in the event the user smells gas. This information shall be obtained by consulting the local gas supplier. - 1 - Gas Vesuvianite Countertop Char Broilers The Installation, Operation and Maintenance Guide Contents 1. Safety Protection.......................................- 3 2. Brief Instruction.......................................- 3 3. Manufacture's Authority and Responsibility .............- 3 4. Parameter Specifications ................................- 4 5. Transport and Storage ...................................- 6 6. Installation and Debugging ..............................- 6 7. Safety Notices and Precautions ..........................- 8 8. Operating Instructions ..................................- 9 9. Cleaning and Maintenance ...............................- 11 10. Troubleshooting ......................................- 13 11. Spare Parts...........................................- 14 12. Accessories List......................................- 18 - - 2 - 1. Safety Protection Please make sure that the operator is an authorized and licensed technician before you allow him/her to install and operate the products. Be sure to strictly follow this instruction guide during installation and using. The manufacturer is not responsible for any dangers or accidents caused by improper operation or maintenance. Do not store flammable or explosive objects around the product. Keep all flammable and explosive objects at a safe distance away from the product for normal use. Place the product in a reasonable position. Regarding related matters of gas, customer should execute the requirements of local gas supply sector; If you smell a gas leak, turn off the gas valves immediately and call the gas company; The product should not be operated by those under 18 years of age, or those with physical or mental disorders, or disabilities that lack the necessary knowledge or experience unless with appropriate instructions and sufficient safety. 2. Brief Instruction The product is a series of gas char broilers in our company production, which is novel designed, reasonable structured, convenient operated, durable used, and convenient maintained. It's equipped with a high efficiency stainless steel tubular burner and a pilot light, and convenient to ignite the main fire burner. This is hotel, supermarket, western restaurant, noshery and food industry's ideal barbecue product equipment. 3. Manufacture's Authority and Responsibility Banning of all or partial transformation to the products without the manufacturer's explicit authorization. Manufacturers refused to undertake responsibility to third parties as the following reasons: Not follow this instruction guidance and warning in using and testing; Not in accordance with the requirements of technical parameters using this product; Incorrectly or irrationally using the product by untrained personnel; Not obey the local law using this product; Be repaired or changed by unauthorized technicians; Use the spare parts or accessories provided by non-manufacturers; Accidents caused by force majeure; Not strictly comply with related guide of instruction by any reason. - 3 - 4. Parameter Specifications 4.1Outline Dimensions(in)* C-CR24-NG(LP) C-CR36-NG(LP) - 4 - C-CR48-NG(LP) 4.2Information of Gas Supply and Burner The minimum supplied gas pressure regulator is factory set at 4"Natural Gas W.C, and 10"L.P. Gas W.C. The external thread of product's intake-tube is 3/4 inches. <Table 1> Model #of burners and control method Gas Species Intake-tube pressure in.W.C. C-CR24NG(LP) 2 pieces Independent control Natural Gas L.P. Gas 4 10 C- CR 36-NG(L 3 pieces Independent Natural Gas 4 P) control L.P. Gas 10 C- CR 48-NG(L 4 pieces Independent Natural Gas 4 P) control L.P. Gas 10 Per BTU B.T.U./h 35,000 35,000 35,000 35,000 35,000 35,000 Total BTU Nozzle B.T.U./h No. 70,000 #36 70,000 #50 105,000 #36 105,000 #50 140,000 #36 140,000 #50 - 5 - 5. Transport and Storage In the process of transportation, handle carefully and keep upright to prevent damage of the product packing. Wrapped equipment should not be in open air for a long time, and shall be placed in a well-ventilated and non-corrosive gases warehouse. When equipment needs temporary storage, rainproof measures should be taken. 6. Installation and Debugging Any erroneous installation, adjustment, refit, overhaul or maintenance may cause property damage or personal injury. The work shall be performed by authorized and licensed technicians, otherwise the manufacturer has the right not to provide warranty service; Only be installed in accordance with the local code. If no similar standard, you should conform to the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the National Gas Installation Code, CSA-B149.1, or the L.P. Gas Installation Code, CSA-B149.2 as applicable; The appliance individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2psi (3.45kPa). 6.1Unpacking and Installation Please dispose of all packaging materials and residues after unpacking; Check the equipment. If it is damaged, please keep wrappers and receipts which must be signed by the carrier representative (Driver), and contact the carriers to pursue a claim within 15 days after receiving; Check all accessories complete. Refer to P17 table 5; Be sure to install supporting legs before using, and do not tear up any label or logo before normal using; Please read these instructions carefully before installation and operation. Please contact your local agent if you have any questions; The charbroiled shall be installed on a level, solid, non-skid and incombustible surface, and placed in a well-lighted work area with waterproof, and away from children and customers; The installation position is a well-ventilated place in accordance with the local regulations; The charbroiled must be installed under the matched cooking fume exhauster according to the local regulations; Important: Installation and ventilation laws, and codes are very different, you should state and comply with all codes of the National Fire Protection Association Inc when it comes to requirements for installation of equipment; Screw 4 adjustable stainless steel legs in the tapping hole with four - 6 - corners of the charbroiled bottom, ensure sufficient space for ventilation; Adjustable stainless steel legs to make the equipment level, and get the same level with other series of the same stove; Please lift the equipment rather than drag if you need to move it; Take away grate (Fig.12-18), take out bottom support, ensure fireshield Fig12-20&21) under the bottom frame (Fig.12-17) without moving. Then symmetrically put vesuvianite (requirement: its diameter is about 3-5cm) on the bottom frame(Fig.1), replace grate and deal with the support; Supplied gas pressure regulator is factory set at 4"Natural Gas W.C, and 10"L.P. Gas W.C; Fig.1 The equipment can only be placed on the incombustible counter top, and keep a distance of at least 6 inches(152mm) to equipment's both sides and back, and keep a distance of at least 4 inches(102mm) to the bottom; Do not put anything around the equipment, and on the counter top and bottom, in order to avoid influencing combustion and air circulation; Leave enough distance in front of the equipment to take apart the control panel. All major parts, in addition to the burner remove from the front intake-tube; It may be necessary to adjust the balance of air input by authorized and licensed technicians; Thread glue must be resistant to the action of liquefied petroleum gases. Warning! Use soap water or testing instrument to test whether piping joint leaks before use, and forbid using an open flame to test! After installing completely, you should check gas supply pressure. Use a pressure gauge which is equipped with liquid (such as U-type pressure gauge, the minimum value is 0.1mbar) or a digital pressure gauge to test. Steps are as following: Remove top panel, and needle type pressure joint screw arbor (Fig.2), then slip rubber tube of pressure gauge over needle type pressure joint; Start the equipment in accordance with the instructions, measuring gas supply pressure (dynamic pressure) in the work state; Access to the equipment if measured data within the limits of Table 1, otherwise, you will need to adjust gas - 7 - pressure regulating valve or contact gas supplier to bargain; Fig.2 Unplug pressure gauge after you accomplish pressure testing, then install needle type pressure joint screw arbor. Important: make sure screw up the needle valve to prevent gas escape! 6.2Debugging It's very important to debug the new stove. Through the comprehensive system test of equipment, we can ensure function and safety performance of products. Discovering any potential problems before use (such as equipment's placement, ventilation, operation, etc), can avoid costly losses. 7. Safety Notices and Precautions Warning! For your safety, do not place petrol and other flammables nearby. Please keep clean and free of flammables surroundings. (Read ANSI Z83.14B, 1991 for reference) Warning! Any erroneous installation, adjustment and refit may cause property damage or personal injury and maintenance failure. Read the instructions carefully before installation and using. Warning! Operation instruction must be placed in a conspicuous location. When customers smell gas in the process of using, should take safety precautions immediately. Immediately turn off the main gas valve, extinguish all heat and flames, and call 911. Safety information can be obtained from your local gas suppliers. When using this equipment, safety precautions should always be followed, including the following: The char broilers burners, grates and outside surfaces may become hot after use, so you must be careful to touch; During operation, do not directly touch burners and grates; Turn off the equipment as repairing, maintaining and cleaning; If the equipment has any problems of equipment damage, gas piping leaks, igniter or valves damage, or lose product accessories, do not operate, and call for the service immediately; The use of attachments not recommended or sold by the manufacturer may cause fire, personal injury or even death; Do not use out of doors; The equipment is used for barbecue, not available for any other use; The equipment does not contain any user-serviceable parts. Dealers or technicians will repair it. Do not take apart any spare parts without - 8 - authorization; Never change any other parts without authorization to this equipment, otherwise, may cause hazards, and the manufacturer has the right not to provide warranty service; Steel cutting producers used to manufacture with sharp edges. The manufacturer has dealt with these sharp edges during production, however, we insist the operator take care when in contact with this piece of equipment; Always keep hands, hair and clothing away from heating source. Wait the unit cools down before cleaning. Because the unit is too hot to handle after using. 8. Operating Instructions Before operating, make sure to place the unit horizontally by adjusting bottom adjustable legs, and place the catch tray properly. The pilot light has been set at the factory. Each burner has a pilot light. 8.1Lighting the pilot light Turn the control valve at the position of "0"(Fig.3), make sure all knobs are in the close state. Light and hold an ignition source at the pilots. The pilot light may not be lighted immediately, for existing gas in the pipe. Wait a minute, the pilot light will be lighted after the gas extinguished. Tips: You can use a screwdriver to adjust the height of the flame (Fig.4). 8.2Igniting the main burner Revolve the main fire control valve knob anticlockwise after lighting the pilot light, then the main fire burner is lighted by the pilot light. The power of burner increases as revolving angel increases. When knob reaches to " ", burner is in the maximum power(Fig.5). Fig.3 Fig.4 Fig.5 Make sure air circulation at the bottom of equipment; Do not use fan or air-conditioning blowing at the flame, in order to avoid extinguishing flame and cause safety accidents; Install the matched cooking fume exhauster according as the local - 9 - regulations over the char broiler; Make sure to keep the air natural circulation in the kitchen. 8.3Turn off the valve Revolve the control valve knob clockwise to "0" (Fig.2), so that extinguish flame of the main burner, but the pilot light still works. After turn off the equipment, the main fire should be stop more than 5 minutes before next using. 8.4Stove Operation Before using the stove for the first time, please use a mild detergent to wipe it clean. Do not use corrosive or abrasives detergent. Turn the burners on about 15-20 minutes before broiling for preheating, according to the cooking requirement to adjust the flame size. Notice: When first preheating, the furnace will smoke above. This is caused by protective lipids on the grates and other parts are heated, it is normal, and it will be eliminated after the power up to the maximum for burning an hour. One side of grate with grease trough (Fig.6), and on the other side of grate is flat (Fig.7), users can choose a side according to demand. And users also can adjust grate's gradient according to demand (Fig.8). The side of grate with grease trough up if roasting food with more oil, and oil will drop into grease trough, then flow to catch tray. Fig.6 Fig.7 Fig.8 8.5 Exchange main fire nozzle to switch gas source Remove control panel, grate, vesuvianite, the barbecue frame and fire shield, remove the pilot light head, and bottom tightening screw of the end of burner (arc), then remove main fire nozzle with proper open spanner, exchange nozzle of another gas source, then screw it (Fig.9). Reinstall burner, the pilot light head, fire shield, the barbecue frame, vesuvianite, grate and control panel in proper place. Caution: Each main fire orifice of the burner has been installed before - 10 - delivery, normal use without adjustment but only switching gas. Adjust only by authorized and licensed technicians. When you converse the gas source, exchange the corresponding pressure maintaining valve which installed on air intake. See 2 in P18. 8.6Adjust air input Remove control panel, unscrew damper solid screw (Fig.10), revolve damper left to right (Fig.11), meanwhile, observe flame and adjust an appropriate opening degree. Then screw damper solid screw, make sure the equipment will not get loose in the process of moving and translation. Reinstall control panel. Caution: Each burner damper has been adjusted before delivery (once air input), normal use without adjustment but only switching gas. Adjust only by authorized and licensed technicians. Fig.9 Fig.10 Fig.11 9. Cleaning and Maintenance Do not use any abrasive or flammable detergent to wipe; Do not hose down, immerse or pressure wash any part of the char broiler, excluding the catch tray; Do not use abrasive cleaning matters to wash, even not use corrosive detergent! Warning: Before cleaning, all control valves must be turned off. Strictly follow the lighting instructions to work again after cleaning! Warning: Wait for the equipment to cool down after the unit has been turned off before you clean! Cut off the gas source as not in using; - 11 - If the equipment is not used for a long time, clean the surface by wiping it with a soft cloth and place it in a well-ventilated area; Comprehensively check the equipment at least once every year by authorized and licensed technicians; The product is made of 90% metals, and can not be discarded everywhere. Deal with it in accordance with the local codes. Instructions to clean appliance regularly with recommended cleaning agents, if necessary Recommended cleaning methods <Table 2> Items Methods Body Wipe it with a soft cloth and mild detergent; Turn off valves when not in use; Control panel Wipe panel and control valve knob with mild detergent. Times daily daily Grates Caution: Wear insulated gloves when handling grates, in order to prevent possible burns! 1.Take out grates; 2.Clean up grease and other impurity on grates with a wire brush; 3.Clean grid slot with a scraper; Daily/as need 4.Spread cooking oil on the grates, open char broiler to evaporate for 45 minutes, then close it. Warning: Do not cover grates in the process of evaporation! Char Grate Back Support Brace Catch tray Remove grate until the equipment cools down. Take off char grate back support brace, clean grease and other crumbs. Spread cooking oil. Reinstall after cleaning. Daily/as need Pull out catch tray from front body until the equipment cools down. Clean grease and other crumbs. Reinstall after cleaning and spread Per use - 12 - cooking oil. Warning: if the catch tray is permitted to fill too high, should be cleaned! 10.Troubleshooting <Table 3> Problems Not lighting Ignite the pilot light but not the main fire Close gas and heard a sound of fire Yellow flame and black smoke Possible causes Problem solving 1.Insufficient gas pressure in pipe 1.Contact the local gas supply dept. 2.Nozzle occlusion 2.Dredge nozzle 1.Insufficient gas pressure in pipe 1.Contact the local gas supply dept. 2.The main fire nozzle occlusion 2.Dredge nozzle 3.Gas control valves have problems 3.Change gas control valves 4.The pilot main fire's far light and the distance is too 4.Adjust distance of the them 5.Flame is too low 5.Adjust the height of the pilot light 1.Insufficient gas pressure in pipe 1.Contact the local gas supply dept. 2.Not match nozzle aperture 2.Adjust with gas resources diameter nozzle 3.Flow of connection pipe is not enough 4.Damper opening degree is too large 1.Use bottom gas 3.Increase pipe's allowable flow 4.Adjust damper 1.Change gas 2.Not match nozzle aperture 2.Adjust with gas resources diameter nozzle 3.Not enough air to ignite 3.Increase damper opening degree 4.In the peak of using 4.Turn down valves gas, sources of gas flow. Turn it up float heavy after the peak - 13 - The problems mentioned above are only for reference. If any fault occurs, please stop using, and contact technicians to check and repair. Safety first, turn off the power and gas supply before maintenance. 11. Spare Parts The use of parts provided by other companies, our company has the right not to provide warranty service; Order replacement parts from authorized representatives and after-sale service agency. Provide the model no., serial no. and description when you order components. - 14 - Fig.12 <Table 4> Dimensions No. Matters Code Component name Qty (mm)/Model Remark - 15 - 1 301110001 Adjustable steel legs 4 41.5*100 C-CR24-NG(LP)\36 -NG(LP) \48-NG(LP) 21105001001 507*620*26.5 C-CR24-NG(LP) 2 21105002001 Catch tray 1 807*620*26.5 C-CR36-NG(LP) 21105003001 1117*620*26.5 C-CR48-NG(LP) 6 3 301080002 Galvanized flange 9 face nut M6 11 C-CR24-NG(LP) C-CR36-NG(LP) C-CR48-NG(LP) 4 4 301082001 Galvanized flat grommet 6 7 6*10 C-CR24-NG(LP) C-CR36-NG(LP) C-CR48-NG(LP) Galvanized 5 301081006 American outside six corner with 4 ST4.8*12.5 C-CR24-NG(LP)\36NG(LP) \48-NG(LP) pad tapping 21105001035 605*185 C-CR24-NG(LP) 6 21105002028 Control panel 1 21105002028 905*185 1215*185 C-CR36-NG(LP) C-CR48-NG(LP) 2 C-CR24-NG(LP) 7 301140001 Kirsite knob 3 C-CR36-NG(LP) 4 C-CR 48-NG(LP) 8 301060001 Needle type pressure joint 1 1/8"-27NPT C-CR24-NG(LP)\36NG(LP) \48-NG(LP) Needle type 9 301060002 pressure joint 1 screw arbor M5*23 C-CR24-NG(LP)\36NG(LP) \48-NG(LP) - 16 - 2 10 301030002 A18 stopcock 3 4 2 11 301040006(NG) 301040007(LP) A18 nozzle (NG) A18 nozzle(LP) 3 4 2 12 301030001 Pilot light valve-single unit 3 4 A18-318 NG36 LP50 AP7-1 2 13 21102001030 Air input pipe 3 4 2 14 301170015 Pilot light head stator 3 4 2 15 301060003 Pilot light head 3 A73007/TiP 4.7 4 21205001001 610*700*218 16 21205002001 Countertop 1 910*700*218 21205003001 1220*700*218 4 17 301020005 Bottom frame 6 Y-0005 8 4 18 301020006 Grates 6 150*525*22 8 19 21205001003 21205002003 Char grate back support brace 1 L=600 L=900 C-CR24-NG(LP) C-CR36-NG(LP) C-CR48-NG(LP) C-CR24-NG(LP) C-CR36-NG(LP) C-CR48-NG(LP) C-CR24-NG(LP) C-CR36-NG(LP) C-CR48-NG(LP) C-CR24-NG(LP) C-CR36-NG(LP) C-CR48-NG(LP) C-CR24-NG(LP) C-CR36-NG(LP) C-CR48-NG(LP) C-CR24-NG(LP) C-CR36-NG(LP) C-CR48-NG(LP) C-CR24-NG(LP) C-CR36-NG(LP) C-CR48-NG(LP) C-CR24-NG(LP) C-CR36-NG(LP) C-CR48-NG(LP) C-CR24-NG(LP) C-CR36-NG(LP) C-CR48-NG(LP) C-CR24-NG(LP) C-CR36-NG(LP) - 17 - 21205003003 20 301170004 2 Short covering fire board 3 4 21 301170003 4 Long covering fire board 6 8 2 22 301010007 U-type burner 3 4 L=1210 92*103 L=451 C-CR48-NG(LP) C-CR24-NG(LP) C-CR36-NG(LP) C-CR48-NG(LP) C-CR24-NG(LP) C-CR36-NG(LP) C-CR48-NG(LP) C-CR24-NG(LP) C-CR36-NG(LP) C-CR48-NG(LP) 23 301030014 pressure maintaining valve 1 4"-10" C-CR24-NG(LP)\36NG(LP) \48-NG(LP) 301070001 24 301070002 301070003 21205001002 25 21205002002 21205003002 24"countertop char broiler intake-tube 36"countertop char broiler intake-tube 48"countertop char broiler intake-tube surround 26-503*648 C-CR24-NG(LP) 1 26-803*648 C-CR36-NG(LP) 26-1113*648 C-CR48-NG(LP) 610*640*203 1 910*640*203 1220*640*203 C-CR24-NG(LP) C-CR36-NG(LP) C-CR48-NG(LP) 12. Accessories List <Table 5> Name Model Qty C-CR24-NG(LP) C-CR36-NG(LP) C-CR48-NG(LP) - 18 - Adjustable counter top steel legs Catch tray pressure maintaining valve A18 Orifice 4 pieces 1 piece 1 piece 2 pieces 4 pieces 1 piece 1 piece 3 pieces 4 pieces 1 piece 1 piece 4 pieces instructions 1 piece 1 piece 1 piece Notice 1Pressure maintaining valve connects with air intake, must be installed by authorized and licensed technicians, to ensure interface tightness. 2Screw the hex nut (Fig.13) before connect air intake, ensure gas mark (Fig.14) on the plastic core whether match with connected gas source, if not, then pull out the plastic core and change another head, insert it again. The same as exchanging gas source. 3When exchange gas source, use the A18 orifice (Fig.15) in the accessories. Follow rules of 8.5. Fig.13 Fig.14 Fig.15 - 19 - CM CM ED C LIST E D US SA NI TAT I ON LIST Intertek Intertek 4003935 Conforms to ANSI STD Z83.11-2016 Certified to CSA STD 1.8-2016 Conforms to NSF/ANSI STD.4 Our products have the advantages of good durability and low maintenance charge. But to update some components and necessary maintenance, can prolong life length of the products. Contact the dealer for assistance. In order to avoid confusion, please follow the format in figure 12 and table 4. Migali Industries, Inc. Trusted Since 1955 516 Lansdowne Ave Camden, NJ 08104 Service Call: 800.852.5292 Service Email: warranty@mgiali.com - 20 -