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Instruction Manual for Hydro Tab models including: NMEA 2000, NMEA 0183, Air Unit Max, Unit Max, NMEA 2000
Hydrotab
File Info : application/pdf, 12 Pages, 2.00MB
DocumentDocumentHydroTab HydroTab Marine Engineering Marine Engineering INSTALLATION MANUAL NMEA 2000 NMEA 0183 Hydrotab BT SerieAsIR UNIT MAX HydroTab Marine Engineering Disclaimer The interceptor units are also steering equipment and it is the sole responsibility of the navigator-operator to ensure that, at any point, any problem that will alter the boat's course, rising from malfunction of interceptors, should be dealt immediately by the operator. At no circumstances, fault of our interceptor equipment leading to any kind of accident, creates liability for the manufacturer. Trademark Notice Hydrotab is a registered trademark of Olympic Engineering Ltd, Greece. All other trademarks, trade names or company names referenced herein are used for identification only and are property of their respective owners. Patent Notice The Hydrotab products are protected by patents and industrial design patents, patents pending or design patents pending. Declaration of conformity This product conforms to the following Electromagnetic Compatibility (EMC) regulations and standards for use in marine environments. CE EN 60945 Technical information and Documentation The technical information provided in this document was accurate and correct at the corresponding production time of the Hydrotab interceptors. Our operating principal for improving the manufactured product, may lead to changes regarding its specifications without prior notice. Liability will not be accepted for any inaccuracy considering the product and the user manual. Fair use statement This manual can be printed or copied for your own use only. Copies should not be provided to third parties and manual should not be commercialized. Product Disposal Waste removal of this product must be according to the Waste Electrical and Electronic Equipment (WEEE) Directive. Product Registration Please register your product online in order the warranty to be valid. HydroTab Marine Engineering TABLE OF CONTENTS Disclaimer 2 Air Unit Max Installation 4 Pneumatic Connection 5 Technical Data + Dimensions 5 Air Unit Max Direct Installation Diagram 6 Air Unit Max Installation Diagram on existing NMEA network 6 Air Unit Max Electrical Diagram 7 Air Unit Max Pneumatic Diagram 7 Spare Parts 8 Spare Parts - Valves Assembly 8 Troubleshooting 9 Warranty Conditions 10 HydroTab Marine Engineering Air Unit Max Installation WARNING: THE AIR UNIT MUST BE INSTALLED IN A COMPARTMENT FREE OF EXPLOSIVE OR FLAMMABLE GASES. WARNING: THE AIR UNIT MUST BE INSTALLED 20cm BELOW ANY SURFACE THAT LOCATES ABOVE IT . WARNING: PLEASE INSURE THAT THE AIR UNIT IS INSTALLED ACCORDING TO THE IP30 LIMITATIONS. IP30: Protected from tools and wires greater than 2.5 millimeters. Not protected from liquids. 20 cm 20 cm 444mm WARNING: DO NOT MOUNT the Air Unit upside-down 1 Fig.1: Find a clear surface, place the Air Unit Max, and mark the holes with a pencil. 3 M4,8x25 2 Fig.3: Mount the Air Unit Max with the given screws. 2 You will need Drill Ø3 Fig.2: Make holes with Ø3 drill. HHyyddrroToTaabb MMaarriinneeEEnnggiinneeeerriinngg Pneumatic Connection 4. Connect the push-in fitting 4 5 5. Cut the 8mm pipe at the proper length and connect it to the Air Unit Technical Data & Dimensions A B C Air Unit Max DataSheet Compressor power 380 W Air compressor type Brushless, oil-free Voltage 24 V Amps 15 A In Line Fuse 30 A Max pressure 3 bar A B C 259 mm 143 mm 459 mm HydroTab Marine Engineering Direct Installation Diagram Air Unit Max Moby Controller USE INLINE TERMINATOR Flybridge OPTIONAL controller CABLE -+ -+ TO 30A FUSE CABLE 3m - MF 3m - F CABLE CABLE 10m - FF - + In case a new NMEA 2000 instrument to be added, a proper NMEA Network must be built. Installation diagram on existing NMEA Network Air Unit Max Moby Controller CABLE 10m - MF Flybridge OPTIONAL controller 3m - F - + CABLE 3m - MF Existing NMEA 2000 CABLE 3m - MF + CABLE CABLE 3m - F 3m - MF - + CABLE 3m - F - Air Unit Max Electrical Diagram Com pressor C3 C4 C1 C2 C5 M LEFT 1234 RIGHT LEFT 1 2 3 4 RIGHT T1 500.AIR-N2--V2.1 IMPORTANT: THE SWITCHES MUST BE STRICTLY SET AS SHOWN (DIP1, DIP2, DIP3, DIP4 RIGHT) CAN-H NM E A 2 00 0 CAN-L CO M -12/24V V4+ V3+ V2+ V1+ RM+12V -12/24V +12/24V F1 3A Switch + - +12V Timer Port Valves Starboard Valves Exhaust Valve 24V DC 230V DC Tr1 Battery Air Unit Max Pneumatic Diagram VALVE GROUP C1 C2 C3 C4 C5 Compressor (PNE-01242A) M SYMBOL Part No C1-C4 PNE-01202 C5 PNE-01243 PCB PCB-00029 TIMER ELE-00698 M PNE-01242A T1 ELE-00550 NMEA 2000 ELE-00535 F1 ELE-00701 Tr1 PNE-01242B Description SOLENOIDS 24V (PORT-STARBOARD) EXHAUST SOLENOID 12V AIR-N2K ELECTRONIC DELAY BRACELESS COMPRESSOR, 380W THERMISTOR NMEA 5-POLE CABLE CYLIDRICAL FUSE 3A TRANSFORMER 230V/24V HydroTab Marine Engineering Spare Parts - Air Unit Max 31 29 37 21 3 44 4 12 9 Valves Assembly (see below) 8 16 5 30 36 BOM ID 3 4 5 8 9 12 16 21 PartNo ELE-00535 ELE-00647 ELE-00698 GEN-00405 GEN-00529 LAS-01277 PCB-00029 PNE-00633 Description 5PIN PCB MALE CONNECTOR MINI USB PORT, FEMALE RELAY TIMER COVER VENTOURI TUBE ELECTRONICS HOLDER PCB FOR NMEA 2000 ELBOW MALE ADAPTOR 1/4-8/6 QTY. 1 1 1 1 1 1 1 1 BOM ID 29 30 31 36 37 44 PartNo PNE-01242A PNE-01242B PNE-01242C RUB-00162 RUB-00163 ELE-00057 Description COMPRESSOR TRASNFORMER FILTER PCB RUBBER BASE VENTOURI RUBBER SUPPORT CABLE GLAND PG13.5 QTY. 1 1 1 1 1 165 Spare Parts - Valves Assembly BOM ID 50 51 52 53 54 55 56 57 58 64 65 PartNo PNE-00101 PNE-01202 PNE-01243 PNE-00222 PNE-00043 REV-00583 REV-00585 REV-00584 PNE-00092 PNE-00721 REV-00588 Description NIPPLE, TAPER, 1/4 (M) - 1/8 (M) FLD CTRL VALVE NC 1/4 8 24VDC FLD CTRL VALVE NO 1/4 8 12VDC ELBOW MALE ADAPTOR 6/4-1/8 FITTING, ELBOW, 1/4 - Ø6 20x20 FITTING ADAPTER 1/4 25x25 FITTING ADAPTER 1/4 20x20 FITTING ADAPTER 1/4 SAFETY VALVE, 1/8 ALUMINIUM WASHER, 1/8 FITTING QTY. 4 4 1 3 3 1 1 1 1 2 2 51 52 54 57 53 56 58 50 64 55 HydroTab Marine Engineering Troubleshooting Moby Controller is ON but flaps do not operate on manual Go to System Information. Do you notice N2K error and Temperature Offli ne? 1) Open the air unit. 2) When buttons are pressed, do you notice the red lights on Yes No the PCB on? 1) Is there power supply to the air unit? 2) Are the fuses ok? 3) Does the PCB has power supply? When the red lights are on, does the compressor Yes work? Use a jumper wire No Replace air unit PCB. No between COM and LDRU, RDLU,DN,UP. Yes No Do you notice relevant red lights on? Yes When the red lights are on, do the relevant Yes solenoids operate? 1) Check for replacement the No compressor relay and 20A fuses. 2) The compressor is burned. NMEA Network communication failure due to cabling or PCB fault. 1) Reset or replace the fuses. 2) Check the wires which are connected to PCB and transformer. 3) Replace the transformer. Do you get the relevant output? Yes No Burned solenoid or pilot. No Yes Air leakage by faulty flap or air unit. HydroTab Marine Engineering Warranty conditions FW, TS and BT Series Interceptor units (and not complete systems) are covered by a 5-year Warranty. SR Series Interceptor units (and not complete systems) are covered by a 2-year Warranty. Recoil springs, electrical/electronic parts and devices come with a 2-year warranty. Anodes (consumables) are not included in the warranty (for BT, FW, TS Series). Hydrotab's warranty only covers the repair or replacement of spare parts. System selections It is the sole responsibility of the buyer to choose the correct system and even with Hydrotab's suggestion for a system, the overall responsibility is with the buyer. Limited warranty Provided that the system has being installed in accordance with the installation manual we provide, and no damage has been caused due to improper handling or practices, Hydrotab will replace any defective parts or parts that failed due to improper manufacturing withing the applicable warranty period. Hydrotab only covers the parts' replacement. Fitting or shipping costs are not covered by warranty. Hydrotab will select if we will repair or replace any given part. Repaired or replaced products will assume the remainder of the warranty time and under no conditions will the full time of warranty be renewed. Limited warranty periods Limited warranty period is two years (2 years) from the product shipment from our premises. Extended limited warranty period It is provided in case: a) Hydrotab trim system is included as equipment of a newly purchased boat directly by from the boat-builder or his reseller. b) Hydrotab trim system has been purchased through a Hydrotab dealer. The extended limited warranty period is valid for three (3) years from the shipping date, provided that the customer has downloaded, completed and submitted the online registration form within one month (30) days from the purchase in the following url. https://www.hydrotab.gr/product-registration In case the dealer sells separate units of Interceptors, Air Units and Controllers that constitute a full system that is not initially sold (as a complete system) by Hydrotab, the dealer has the responsibility to provide the separate Serial Numbers for the Interceptors, Air Units and Controllers and guide the end user for the proper registration of his serial numbers for the extended warranty to be valid. The authorized dealer is responsible for the product's service. For any services or spare parts requirements and replacements during warranty period, the original invoice is necessary to be presented. For the replacement of any part of the system (interceptors, Air Unit, any controller etc.) under warranty, the replaced parts must be returned to Hydrotab Marine Engineering for inspection, otherwise warranty is not valid. Cost of dismantling - assembly and spare parts transportation is borne by the user. The warranty does not foresee, under any circumstances, replacement of the whole Hydrotab system. What is not covered by the warranty: Damage caused by the lack or non-replacement of worn anodes (for BT, FW, TS Series). Damage caused by improper installation and use not consistent with the manual. Damage with external visible deformation of the product caused by misuse of the user or other external causes. Damage to any component caused during transportation, installation or repair from non-authorized personnel. Conversions or modifications made after the initial sale. N. Triantafyllis Ltd (Hydrotab Marine Engineering) is not liable for any incidental, indirect or consequential damages or losses, including, without limitation: travel expenses, transport, lifting and hauling, costs, loss of income, loss of time, loss of property, loss of profits, personal injury or damage of any products, different from those that the company distributes. Any further (except the above mentioned) commitment of the intermediate dealer regarding the sale terms or servicing of Hydrotab products does not create any liability of our company. HydroTab Marine Engineering Notes HydroTab Marine Engineering HydroTab 4, Papazoglou str. GR-17778 Athens Greece email: info@hydrotab.gr Marine Engineering website: www.hydrotab.gr REV.C