Instructions for TOYOTA models including: 2023-2024, 2023, 2023-2024 Fuel Tank Filler Clamp, 2023-2024, Fuel Tank Filler Clamp, Tank Filler Clamp, Filler Clamp, Clamp
8 feb 2025 — CERTAIN 2023-2024 MODEL YEAR Corolla HV. CERTAIN 2023 MODEL YEAR PRIUS. The repair quality of covered vehicles is extremely important to Toyota. All ...
CERTAIN 2023-2024 MODEL YEAR Corolla HV. CERTAIN 2023 MODEL YEAR PRIUS. The repair quality of covered vehicles is extremely important to Toyota. All ...
TECHNICAL INSTRUCTIONS FOR SPECIAL SERVICE CAMPAIGN 24TC08 TI ver. 1 FUEL TANK FILLER CLAMP AND VAPOR LEAK DETECTION CERTAIN 2023-2024 MODEL YEAR Corolla HV CERTAIN 2023 MODEL YEAR PRIUS The repair quality of covered vehicles is extremely important to Toyota. All dealership technicians performing this recall are required to successfully complete the most current version of the ELearning course "Safety Recall and Service Campaign Essentials". To ensure that all vehicles have the repair performed correctly; technicians performing this recall repair are required to have completed the following courses: · 852 Engine Controls 1 It is the dealership's responsibility to select technicians with the above certification level or greater to perform this recall repair. Carefully review your resources, the technician skill level, and ability before assigning technicians to this repair. It is important to consider technician days off and vacation schedules to ensure there are properly trained technicians available to perform this repair at all times. 1 © 2024 Toyota Motor Sales, USA I. OPERATION FLOW CHART The flow chart is for reference only. DO NOT use it in place of the full technical instructions. Follow ALL steps as outlined in the full technical instructions to confirm the campaign is completed correctly. 2 © 2024 Toyota Motor Sales, USA II. IDENTIFICATION OF AFFECTED VEHICLES 1. CHECK VEHICLE FOR CAMPAIGN ELIGIBILITY a) Compare the vehicles VIN to the VIN listed on the Repair Order to ensure they match. b) Check the TIS Vehicle Inquiry System to confirm the VIN is involved in this Campaign, and that it has not already been completed. HINT: TMNA warranty will not reimburse dealers for repairs completed on vehicles that are not affected or were previously completed, even by another dealer. 3 © 2024 Toyota Motor Sales, USA III. PREPARATION A. PARTS Part Number 04004-33147 Part Number - 77169-47040 72693-12080 Part Description Quantity FUEL TANK CLAMP SET 1 *The kit above includes the following parts. Part Description Quantity Remarks FUEL TANK CLAMP 1 - FUEL SUCTION TUBE SET GASKET NO.1 1 - REAR SEAT CUSHION LOCK HOOK 2 - The necessary part numbers are indicated by each vehicle in VIN list. Please refer to the VIN list with Part Number for order. B. TOOLS & EQUIPMENT · GTS(Global TechStream) · Standard Hand Tools · Protective Glasses · Tray · boroscope · Torque Wrench · Gas Caddy SST: Part Number 09808-14031 Part Name Fuel Pump Retainer Tool* *The set above includes the following tools. Part Number Part Name 09808-01010 Handle 09808-01020 Bolt 09808-01030 Plate 09808-01071 Claw No.3 Quantity 1 Quantity 1 1 1 1 C. MATERIALS · Protective Gloves · Protective Tape · Cloth · Marker Pen · Hose (Inner diameter: 6mm 4 © 2024 Toyota Motor Sales, USA IV. WORK PROCEDURE TABLE OF CONTENTS COMPONENTS ························································································ SECTION VI REMOVE FUEL PUMP·············································································· SECTION VII INSTALL FUEL TANK CLAMPREFER TO THE VIDEO ······························· SECTION VIII RESTORE THE VHICLE············································································· SECTION IX APPENDIX································································································SECTION X V. BACKGROUND In the subject vehicles, the vapor leak detection monitor system may not detect a vapor leak from the fuel filler cap and illuminate the malfunction indicator lamp (MIL). If fuel vapor leaks from the filler cap, it is possible that there could be a fuel smell. 5 © 2024 Toyota Motor Sales, USA VI. COMPONENTS 6 © 2024 Toyota Motor Sales, USA VII. REMOVE FUEL PUMP 1. CHECK FOR DTCS TO CONFIRM VEHICLE ORGINAL CONDITION NOTICE: When DTC is output, check and record the code and freeze frame to repair it if necessary. 2. DRAIN ALL FUEL FROM THE TANK. NOTICE: The tank must be drained completely so your hand is not submerged in fuel when installing the clamp on the interior of the tank. 3. REMOVE FUEL PUMP a) COROLLA 2ZR-FXE (FUEL): FUEL PUMP (w/ Canister Pump Module): REMOVAL; 2023 - 2025 MY Corolla Corolla HV [11/2022 - ] b) PRIUS M20A-FXS (FUEL): FUEL PUMP (for HEV Model): REMOVAL; 2023 - 2024 MY Prius [12/2022 - ] VIII. INSTALL FUEL TANK CLAMP (Interior of Tank) 1. ELIMINATE STATIC ELECTRICITY a) Since there is a risk of igniting gasoline due to static electricity, touch the door lock striker with your bare hands before work to release the static electricity. HINT: Install FUEL TANK CLAMP on FUEL TANK FILLER PIPE SUB-ASSY LWR to prevent the metal valve from closing completely. FUEL TANK FILLER PIPE SUB-ASSY LWR is mounted approximately 12 inches from the fuel tank opening to the driver's side. 7 © 2024 Toyota Motor Sales, USA 2. INSTALL FUEL TANK CLAMP REFER TO THE VIDEO HERE a) Put your arm in the tank and set the clamp in groove of FUEL TANK FILLER PIPE SUB-ASSY LWR with your index and middle fingers. Note: Cutaway image of tank used for example. b) Hold the metal valve open with your thumb and ring finger. NOTICE: Do not open the metal valve too much beyond the position of the stopper, because it may deform. c) Push the clamp with your index finger and middle finger and insert it. HINT: If you perform the work with your right hand, access the inside of the fuel tank from the luggage compartment. 8 © 2024 Toyota Motor Sales, USA 3. INSPECT THE CLAMP INSTALLATION CONDITION. a) Perform the following inspections to check the clamp is installed in the correct position. Item Confirmation Method INSPECTION:1 Valve opening with your fingers INSPECTION:2 Clamp installation position with boroscope, etc Judgment criteria <INSPECTION:1> Valve opening OK Can be opened NG Cannot be opened Will cause fuel to splash back during refueling. Half-inserted Fully inserted Rotation direction can be any position within the red range. <INSPECTION:2> Clamp installation position Opposite Action Double check clamp installation condition and restore the vehicle. (Go to next page) Remove the clamp and reinstall it in the correct position. 4. DOUBLE-CHECK THE CLAMP INSTALLATION CONDITION. 9 © 2024 Toyota Motor Sales, USA a) Have a second technician confirm the clamp is properly installed. IX. RESTORE THE VEHICLE 1. INSTALL FUEL PUMP a) COROLLA 2ZR-FXE (FUEL): FUEL PUMP (w/ Canister Pump Module): INSTALLATION; 2023 - 2025 MY Corolla Corolla HV [09/2022 - ] b) PRIUS M20A-FXS (FUEL): FUEL PUMP (for HEV Model): INSTALLATION; 2023 - 2024 MY Prius [12/2022 - ] 2. REFILL REMOVED FUEL INTO TANK 3. CHECK FOR DTCS 10 © 2024 Toyota Motor Sales, USA VERIFY REPAIR QUALITY - Confirm clamp is installed exactly as instructed. - If you have any questions regarding this update, please contact your area representative. X. APPENDIX Examples: 20TA01 = Launched in 2020, Toyota, Safety Recall Remedy Phase, 1st Safety Recall Launched in 2020 21TC02 = Launched in 2021, Special Service Campaign, 2nd Special Service Campaign Launched in 2021 22TE05 = Launched in 2022, Customer Support Program, 5th Customer Support Program Launched in 2022 11 © 2024 Toyota Motor Sales, USA1224onohara Adobe PDF Library 21.5.80