Industrial Sensor Manufacturer | APG, Inc.
User Guide for APG models including: Series PT-500 Analog Output Models, Series, PT-500 Analog Output Models, Analog Output Models, Output Models
Series PT-500 - Analog Output Models User Manual
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DocumentDocumentSeries PT-500 - Analog Output Models User Manual 4-20 mA, 0-5 VDC, 1-10 VDC, mV/V APG R Doc #9002823 Part #200246 Rev F, 09/2023 Table of Contents Introduction ............................................................................................................................................... iii Warranty and Warranty Restrictions..................................................................................................iv Chapter 1: Specifications and Options ..............................................................................................1 Dimensions ...........................................................................................................................................................................1 Specifications .......................................................................................................................................................................2 Model Number Configurator..........................................................................................................................................3 Electrical Pinout Table and Supply Power Table ......................................................................................................4 Chapter 2: Installation and Removal Procedures and Notes .....................................................4 Tools Needed........................................................................................................................................................................4 Physical Installation Notes...............................................................................................................................................4 Mounting Instructions ......................................................................................................................................................5 Electrical Installation .........................................................................................................................................................5 Removal Instructions.........................................................................................................................................................6 Chapter 3: Maintenance..........................................................................................................................6 General Care .........................................................................................................................................................................6 Zero Adjust............................................................................................................................................................................7 Vent Tube Drying ................................................................................................................................................................7 Repair and Returns.............................................................................................................................................................8 Chapter 4: Hazardous Location Installation and Certification ..................................................9 Intrinsically Safe Wiring Diagram ..................................................................................................................................9 Non-Incendive Wiring Diagrams................................................................................................................................ 10 CSA Certificate of Compliance ..............................................................................................................................11-14 NOTE: Wiring and CSA Certification information in this User Manual is specific to the Analog Output Models of the PT-500. If you have a Modbus sensor, please consult the factory at 1-888-525-7300, or our website at www.apgsensors.com/support, for the appropriate manual for your sensor. ii Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com Introduction Thank you for purchasing a Series PT-500 Analog Output model submersible pressure transmitter from APG. We appreciate your business! Please take a few minutes to familiarize yourself with your PT-500 and this manual. PT-500 submersible pressure transmitters offer reliability in harsh industrial conditions and hazardous locations. The 4-20 mA model is certified intrinsically safe for hazardous areas in the US and Canada by CSA for Class I, Division 2, Groups C and D, Class I, Zone 2, Group IIB, and Class I, Division 1, Groups C and D, Class I, Zone 0, Group IIB environments. The small size, integrated electronics, wide operating temperature range, and durability make the PT-500 the perfect instrument for static and dynamic pressure measurement. Reading your label Every APG instrument comes with a label that includes the instrument's model number, part number, serial number, and a wiring pinout table. Please ensure that the part number and pinout table on your label match your order. The following electrical ratings and approvals are also listed on the label. Please refer to the Certificate of Compliance at the back of this manual for further details. Electrical ratings Input: 10 to 28 Volts DC; Output: 4-20 mA Exia Class I, Division 2; Groups C, D T4 Class I, Zone 2, Group IIB AEx nC IIB T4: Ta: -40°C to 85°C Ex nL IIB T4: Ta: -40°C to 85°C Maximum Working Pressure: 10,000 PSI Vmax Ui= 28VDC, Imax Ii = 110mA, Pmax Pi = 0.77W, Ci = 0F, Li = 0H Install in accordance with drawing 9002803, sheet 2 (page 10). Input: 9 to 28 Volts DC; Output: 4-20mA Exia Class I, Division 1; Groups C, D T4 Class I, Zone 0, Group IIB AEx ia IIB T4: Ta: -40°C to 85°C Ex ia IIB T4: Ta: -40°C to 85°C Maxium Working Pressure: 10,000 PSI Vmax Ui= 28VDC, Imax Ii = 110mA, Pmax Pi = 0.77W, Ci = 0.042F, Li = 0.320H Install in accordance with drawing 9002803, sheet 1 (page 9). IMPORTANT: Your 4-20 mA PT-500 MUST be installed according to drawing 9002803 (Intrinsically Safe Wiring Diagram or Non-Incendive Wiring Diagram) as indicated above to meet listed approvals. Faulty installation will invalidate all safety approvals and ratings. Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com iii Warranty and Warranty Restrictions This product is covered by APG's warranty to be free from defects in material and workmanship under normal use and service of the product for 24 months. For a full explanation of our Warranty, please visit https://www.apgsensors.com/about-us/terms-conditions. Contact Technical Support to receive a Return Material Authorization before shipping your product back. Scan the QR code below to read the full explanation of our Warranty on your tablet or smartphone. iv Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com Chapter 1: Specifications and Options · Dimensions 0.99" [25.1mm] 1/2" NPT 1.00" [25.4mm] REMOVABLE SENSOR CAGE ASSEMBLY 0.89" [22.5mm] 6.47" [164.4mm] 7.36" [186.9mm] 1.67" [42.4mm] 3.60" [91.4mm] PT-500 with Reusable Cage 0.95" [24.1mm] 1/2" NPTM 0.89" [22.5mm] 1.00" [25.4mm] NON-REMOVABLE CAGE ASSEMBLY 7.19" 6.30" [182.5mm] [160.0mm] 1.65" [41.9mm] 3.60" [91.4mm] PT-500 with Welded Anti-snag Cage 0.99" [25.1mm] 1/2" NPTM 1.00" [25.4mm] 0.89" [22.5mm] 5.96" [151.5mm] 5.08" [129.0mm] 0.99" [25.1mm] 1/2" NPTM 1.00" [25.4mm] 0.89" [22.5mm] 4.93" [125.2mm] 7.25" [184.2mm] 0.31" [8.0mm] 1.98" [50.3mm] PT-500 with Tri-clover Sanitary Fitting 1/2" NPTM Ø.188" THRU PROTECTIVE NOSE CONE 1.44" [36.6mm] 1.00" [25.4mm] PT-500 with Removable Plastic Nose Cone Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com 1 · Specifications Performance Pressure Ranges Analog Outputs Over Pressure Burst Pressure 1 Year Stability 0 to 250 PSI 4-20mA, 0/1-5VDC, 1-10VDC, mV/V 2X FSO 3.0X FSO 0.75% FSO Accuracy Linearity, Hystereses & Repeatability Thermal Zero Shift @ 70 °F Thermal Span Shift @ 70 °F Environmental Operating Temperature Compensated Temperature 10 psi: > 10 psi: Maximum Submersible Depth ±0.25% of Full Scale (BFSL) up to ±0.1% of Full Scale ±1.0% for 1 psi ±0.045% FSO/°C (±0.025% FSO/°F) ±0.045% FSO/°C (±0.025% FSO/°F) -40 - 85°C / -40 to 185°F 0º - 60ºC / 32º - 140ºF -10º - 70ºC / 14º - 158ºF 575 ft / 175.25 m / 250 psi Electrical Supply Voltage (at sensor) Output Signal @ 21°C Protection Load Limitation Startup Time Current Draw Materials of Construction Wetted Materials Anti-snag Cage Cable Protective Nose Cone Seal Mechanical Pressure Connection Cable Tensile Strength Patents US Patent No. 7,787,330 4-20 mA: 9-28 VDC 1-10 VDC: 14-28 VDC 0/1-5 VDC: 9-28 VDC mV/V: 10 VDC* 3-30 mA max. Reverse Polarity and Surge (per IEC 61000-4-5) R(max) = ((Vs-12V)/0.02A)-(0.042 per ft. of cable) 4-20 mA: 100 ms 1-10 VDC: 300 ms 0/1-5 VDC: 300 ms 4-20 mA: 3-30 mA 1-10 VDC: 3 mA 0/1-5 VDC: 3 mA 316L Stainless Steel 316L Stainless Steel Urethane, PVC, or Hytrel Delrin Viton ETP-s See model number configurator for complete list Up to 200 pounds *mV/V output is calibrated to 10 VDC input. 2 Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com · Model Number Configurator Model Number: PT-500_____ - _____ - _____ - _____ - _____ - _____ - _____ - _____ - _____ AB CD E F G H I A. Cable Type - B C D Urethane - Blue Hytrel .31" Ø - Black PVC - Black Hytrel .25" Ø - Black B. Pressure Range Specify range in desired unit of measure __________ Max Water Depth 575 ft. (175.25 m), 250 psi C. Standard Units of Measure PSI INH2O FTH2O MMH2O D. Pressure Type (Venting) Range G Gauge (open vent tube) -- 0 - 250 psi A Absolute (sealed vent tube) -- 10 - 200 psi S Sealed (sealed vent tube) -- 4 - 20 psi E. Output L1 4-20 mA, 2-wire L3 0-5V, 4-wire* L9 10 mV/V, 4-wire* L12 1-5V, 4-wire* L21 1-10V, 4-wire* L5 Modbus RTU, 4-wire RS-485* Pressure reading only L31 Modbus RTU, 4-wire RS-485 * Level calculations, tank volume Note: *Indicates this option does not yet have CSA Approvals. Note: Indicates Field Adjustable Zero feature is not included. F. NPTM E0 1/2" NPTM fitting for conduit,with pigtail E5 Pigtail without conduit connection G. Process Connection P1 1/2" NPTM with removable plastic nose cone P5 1/4" NPTF P37 Welded Cage (anti-snag 1 piece fitting) P38 1-1/2" tri-clover with 3/4" diaphragm P39 Reusable Cage (includes P38 fitting) H. Accuracy Greater than 1 PSI N0 ±0.25% N1 ±0.25% with NIST certification N2 ±0.1% with NIST certification 1 PSI and Below N3 ±1% N4 ±1% with NIST certification I. Cable Length (specify length of cable needed in feet) Note: Indicates this option is standard. Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com 3 · Electrical Pinout Table and Supply Power Table PT-500 Analog Output Models Pin Out Table 4-20 mA Red + Power/Signal Pigtail Black - Power/Signal Green - White - Shield Drain Case Gnd Voltage + Power - Power + Out - Out Case Gnd Note: Either transducer case OR shield drain wire must be physically connected to low-impedance earth ground. PT-500 Analog Output Models Supply Power Table 4-20 mA 0-5 VDC Power Supply 9-28 VDC 9-28 VDC * mV/V output calibrated to 10 VDC input 0-10 VDC 14-28 VDC mV/V 10 VDC* Chapter 2: Installation and Removal Procedures and Notes · Tools Needed · Wrench sized appropriately for your PT-500's process or conduit connection. · Thread tape or sealant compound for threaded connections. · Physical Installation Notes The PT-500 should be installed in an area--indoors or outdoors--which meets the following conditions: · Ambient temperature between -40°C and 85°C (-40°F to +185°F) · Relative humidity up to 100% · Altitude up to 2000 meters (6560 feet) · IEC-664-1 Conductive Pollution Degree 1 or 2 · IEC 61010-1 Measurement Category II · No chemicals corrosive to stainless steel (such as NH3, SO2, Cl2 etc.) · Ample space for maintenance and inspection · Class II power supply 4 Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com · Mounting Instructions Your PT-500 can be mounted in three ways: via NPT process connection, free-hanging suspension, or conduit mounted. Mounting your pressure transducer is easy if you follow a few simple steps: · Never over-tighten the sensor. This can compress the diaphragm, changing how it reacts to pressure. In all cases, tighten the sensor as little as possible to create an adequate seal. On straight threads, tighten only until you feel the o-ring compress - making sure you don't damage or extrude the o-ring. · Always use thread tape or sealant compound on tapered threads. Wrap thread tape in the opposite direction of the threads so it does not unravel as you screw the sensor into place. Unraveling can cause uneven distribution and seal failure. For straight threads use an o-ring. · Always start screwing in your sensor by hand to avoid cross-threading. Thread failure can be a problem if you damage threads by over-tightening them or by crossing threads. · For suspension mounting the PT-500, drill a 3/16" hole into a 1/2" NPTF to 1/2" NPTF hex coupler and secure it to the 1/2" NPTM coupler fitting of the PT-500. Attach a .060" diameter 316L SS cable of desired length to the hex coupler and secure the steel cable according to your application requirements. NOTE: If your PT-500 has a vent tube, do not seal, cover, or close the vent tube with anything other than an APG-provided venting cap or desiccant drying cartridge (See Figure 3.3 and 3.4). Unapproved seals or covers will prevent proper sensor operation. · Electrical Installation · Attach the wires of your PT-500 to your control system according to the pinout table on page 4. IMPORTANT: For lightning transient/surge protection to be effective, either PT-500 case OR shield drain wire, but not both, must be physically connected to low-impedance earth ground. Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com 5 · Removal Instructions Removing your PT-500 from service must be done with care. It's easy to create an unsafe situation, or damage your sensor, if you are not careful to follow these guidelines: · For sensors installed via NPT process connection, make sure the pressure is completely removed from the line or vessel. Follow any and all procedures for safely isolating any media contained inside the line or vessel. · Remove the sensor with an appropriately sized wrench (per your process connection). · For suspended sensors, retrieve the sensor from the vessel. Follow any and all procedures for safely isolating any media contained inside the line or vessel. · Carefully clean the sensor's fitting and diaphragm of any debris (see General Care) and inspect for damage. · Store your sensor in a dry place, at a temperature between -40° F and 180° F. DANGER: Removing your process connected PT-500 Pressure Transmitter while there is still pressure in the line could result in injury or death. Chapter 3: Maintenance · General Care Your PT-500 series pressure transmitter is very low maintenance and will need little care as long as it is installed correctly. However, in general, you should: · For process connected sensors, keep the transmitter and the area around it generally clean. · Avoid applications for which the transmitter was not designed, such as extreme temperatures, contact with incompatible corrosive chemicals, or other damaging environments. · Inspect the threads whenever you remove the transmitter from duty or change its location. · Avoid touching the diaphragm. Contact with the diaphragm, especially with a tool, could permanently shift the output and ruin accuracy. · Clean the diaphragm or the diaphragm bore only with extreme care. If using a tool is required, make sure it does not touch the diaphragm. IMPORTANT: Any contact with the diaphragm can permanently damage the sensor. Use extreme caution. 6 Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com · Zero Adjust (4-20 mA, 0-5 VDC, and 0-10 VDC only) The zero output (4mA, or 0 VDC) can be adjusted by holding a magnet perpendicular to the can, approximately 1-1/2" from the top or bottom of the can. Holding the magnet close to the top of the can increases the output (See Figure 3.1). Holding the magnet close to the bottom of the can decreases the output (See Figure 3.2). If the zero output values do not change right away, hold the magnet in place near the top of the can until the values change, for up to two minutes. If there is no change, repeat the procedure near the bottom of the can. If there is still no change, consult the factory. Unvented PT-500 transmitters do not automatically adjust to changes in barometric pressure. We recommend that PT-500 transmitters be zeroed upon receipt, and after major weather events. Figure 3.1 Figure 3.2 NOTE: Span calibration must be done at the factory for all analog models. · Vent Tube Drying Condensation in the vent tube can damage the electronics in your sensor, resulting in unreliable readings. APG offers two methods of preventing vent tube condensation: a venting cap, and a desiccant drying cartridge. The venting cap is a PVC tube with a hydrophobic patch that allows moisture to pass out of the tube without allowing water in (See Figure 3.3). The cap is sealed by an o-ring, and is easily installed in the field. The desiccant drying cartridge with vent tube adapter absorbs any moisture in the vent tube to keep vapor from condensing (See Figure 3.4). The installation of the desiccant drying cartridge is quick and easy. Common installation methods are cable tie, Velcro, and cable clamps. Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com 7 Figure 3.3 Figure 3.4 NOTE: Desiccant crystals change from blue to pink as they become saturated. Car- tridge must be replaced when all crystals have saturated. IMPORTANT: Do NOT use desiccant cartridge in the presence of vapors or liquids con- taining phosphate esters, synthetic lubricants, hydrocarbon solvents, methanol, acetone, lacquer solvents, or other organics. · Repair and Returns Should your PT-500 series pressure transmitter require service, please contact the factory via phone, email, or online chat. We will issue you a Return Material Authorization (RMA) number with instructions. · Phone: 888-525-7300 · Email: sales@apgsensors.com · Online chat at www.apgsensors.com Please have your PT-500's part number and serial number available. See Warranty and Warranty Restrictions for more information. 8 Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com Chapter 4: Hazardous Location Installation and Certification · Intrinsically Safe Wiring Diagram Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com 9 · Non-Incendive Wiring Diagram 10 Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com · CSA Certificate of Compliance Certificate of Compliance Certificate: 1984045 Master Contract: 237484 (237484) Project: 70159942 Date Issued: 2018-03-29 Issued to: Automation Products Group Inc 1025 West 1700 North Logan, Utah 84321 USA Attention: Joseph James The products listed below are eligible to bear the CSA Mark shown with adjacent indicators 'C' and 'US' for Canada and US or with adjacent indicator 'US' for US only or without either indicator for Canada only. Issued by: Albert Jansen Albert Jansen PRODUCTS CLASS 2258 03 - Process Control Equipment - Intrinsically Safe and Non Incendive systems - For Hazardous Locations CLASS 2258 83 - Process Control Equipment - Intrinsically Safe and Non Incendive systems - For Hazardous Locations - Certified to US Standards Class I, Div. 2, Groups C and D Class I, Zone 2, Group IIB Ex nL IIB T4; -40°C Ta +85°C AEx nC IIB T4; -40°C Ta +85°C Model PT-400-L1xxxx Pressure Transmitter. Rated 9-28VDC, 4-20mA; Maximum Ambient 85° C; Temperature Code T4; Maximum Working Pressure 10,000 PSI. Enclosure type: IP65. Installed as per Drawing 9002794. Single Seal. Non-Incendive with the following Entity Parameters: Vmax, Ui = 28V Imax, Ii = 110mA Pmax, Pi = 0.77W Ci = 0.055µF Li = 7.95µH DQD 507 Rev. 2016-02-18 Page 1 Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com 11 Certificate: 1984045 Project: 70159942 Master Contract: 237484 Date Issued: 2018-03-29 Model PT-400-L3/L10xxxx Pressure Transmitter. Rated 9-28VDC, 0-5V, 20mA or 0-10V, 20mA; Maximum Ambient 85° C; Temperature Code T4; Maximum Working Pressure 10,000 PSI. Installed as per Drawing 9002794. Single Seal. Non-Incendive with the following Entity Parameters: Vmax, Ui = 28V Imax, Ii = 110mA Pmax, Pi = 0.77W Ci = 0µF Li = 0µH Model PT-500-xxxx Pressure Transmitter, Rated 10-28VDC, 4-20mA; Maximum Ambient 85° C; Temperature Code T4; Maximum Working Pressure 10,000 PSI; Single Seal. Non-Incendive with the following Entity Parameters: Vmax, Ui = 28V Imax, Ii = 110mA Pmax, Pi = 0.77W Ci = 0µF Li = 0µH Conditions of Acceptability: PT-400, PT-500 1. The "x" in the Model designations may be any alpha-numeric character, to denote minor mechanical options, not affecting safety. 2. These devices must be connected to a suitably certified and approved apparatus that provides non-incendive outputs either equal to or less than those as indicated by the applicable control drawings. This certified apparatus must be located in a safe area. 3. The equipment must be connected to a certified class 2 power supply DQD 507 Rev. 2016-02-18 12 Page 2 Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com Certificate: 1984045 Project: 70159942 Master Contract: 237484 Date Issued: 2018-03-29 CLASS 2258 04 - Process Control Equipment - Intrinsically Safe, Entity - For Hazardous Locations CLASS 2258 84 - Process Control Equipment - Intrinsically Safe, Entity - For Hazardous Locations - Certified to US Standards Class I, Div. 1, Groups C, D Class I, Zone 0, Group IIB Ex ia IIB T4; -40°C Ta +85°C, AEx ia IIB T4; -40°C Ta +85°C, Model PT-400-L1xxxx Pressure Transmitter. Rated 9-28VDC, 4-20mA. Maximum Working Pressure: 10,000 PSI. Installed as per Drawing 9002794. Ambient Range: -40°C to +85°C. Enclosure type: IP65. Single Seal. Intrinsically safe with the following entity parameters: Vmax, Ui = 28V Imax, Ii = 110mA Pmax, Pi = 0.77W Ci = 0.055µF Li = 7.95µH Model PT-500-xxxx Pressure Transmitter; Maximum Ambient 85° C; Temperature Code T4; Maximum Working Pressure 10,000 PSI; Single Seal. Entity parameters as follows: Vmax, Ui = 28V Imax, Ii = 110mA Pmax, Pi = 0.77W Ci = 0.042µF Li = 0.320µH Conditions of Acceptability: PT-400, PT-500 1. The "x" in the Model designations may be any alpha-numeric character, to denote minor mechanical options, not affecting safety. 2. These devices must be connected to a NRTL approved safety barrier (located in a safe area). 3. The equipment must be connected to a certified class 2 power supply DQD 507 Rev. 2016-02-18 Page 3 Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com 13 Certificate: 1984045 Project: 70159942 Master Contract: 237484 Date Issued: 2018-03-29 CLASS 2258 02 - Process Control Equipment - For Hazardous Locations CLASS 2258 82 - Process Control Equipment - For Hazardous Locations - Certified to US Standards Class I Div. 1 Groups C and D Model PT-405-xxxxxxxxx Pressure Transmitter. Rated 9-28VDC, 4-20mA. Maximum working pressure (MEMS): 1,000 psi). Maximum working pressure (Foil): 30,000psi. Ambient Range: -40°C to +85°C. Single Seal. Conditions of Acceptability 1. The equipment must be connected to a certified class 2 power supply 2. The conduit connected to the equipment must be sealed within 18 inches of the equipment enclosure. 3. The "x" in the model designation may be any alpha-numeric character, to denote minor mechanical or electrical options, not affecting safety. DQD 507 Rev. 2016-02-18 14 Page 4 Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com 15 APG R Automation Products Group, Inc. Tel: 1/888/525-7300 · Fax: 1/435/753-7490 · www.apgsensors.com · sales@apgsensors.com