APPENDIX B: MATERIAL SETTINGS

Epilog Zing Suggested Material Settings

Acrylic

Material DPI/Freq. 30 watt 40 watt 50 watt 60 watt
Photo Engraving500 DPI90s 45p90s 35p90s 25p90s 15p
Text/Clipart Engraving400 DPI90s 60p90s 50p90s 40p90s 30p
Text/Clipart Engraving500 DPI90s 50p90s 40p90s 30p90s 20p
Cutting 1/8" (3 mm)5000 f20s 100p30s 100p40s 100p50s 100p
Cutting 1/4" (6 mm)5000 f5s 100p10s 100p25s 100p30s 100p

Cutting Note: Adjusting the standard focus distance so it is closer to the lens by about .030" (.762 mm) will produce better edge quality on 1/4" acrylic and thicker. Two passes may produce better results and allow for cutting through thicker materials. There are two types of acrylic: cast is better for engraving (creates a frosted look when engraved) and extruded acrylics are better for smooth-edged cutting.

Alumamark

Material DPI/Freq. 30 watt 40 watt 50 watt 60 watt
Engraving400 DPI90s 65p90s 55p90s 45p90s 35p
Engraving500 DPI90s 60p90s 50p90s 40p90s 30p

Anodized Aluminum

Material DPI/Freq. 30 watt 40 watt 50 watt 60 watt
Photos/Clipart400 DPI90s 65p90s 55p90s 45p90s 35p
Photos/Clipart500 DPI90s 55p90s 45p90s 35p90s 25p
Text500 DPI90s 60p90s 50p90s 40p90s 30p

We find when engraving anodized aluminum, text appears best at 500 DPI, but photos and clipart can be engraved with great detail down to 400 DPI.

Cork

Material DPI/Freq. 30 watt 40 watt 50 watt 60 watt
Engraving400 DPI90s 45p90s 35p90s 25p90s 15p
Cutting500 f60s 50p60s 40p60s 30p60s 20p

Cotton

Material DPI/Freq. 30 watt 40 watt 50 watt 60 watt
Engraving250 DPI90s 40p90s 30p90s 20p90s 10p

Denim

Material DPI/Freq. 30 watt 40 watt 50 watt 60 watt
Engraving250 DPI90s 45p90s 35p90s 25p90s 15p

Fleece

Material DPI/Freq. 30 watt 40 watt 50 watt 60 watt
Engraving200 DPI90s 30p90s 25p90s 20p90s 15p
Cutting2500 f40s 20p40s 15p40s 10p40s 5p

When engraving fabric, try changing the graphic to 80% gray and use the Jarvis dithering pattern for the best results. Every fabric you are cutting will need to have adjusted settings - find a small swatch of the fabric you can test first.

Glass

Material DPI/Freq. 30 watt 40 watt 50 watt 60 watt
Engraving400 DPI20s 100p25s 100p30s 100p35s 100p

When etching glass, try changing the graphic to 80% gray before engraving and using the Jarvis dithering pattern. You can also diffuse heat by covering the glass with a thin sheet of dish soap.

Leather

Material DPI/Freq. 30 watt 40 watt 50 watt 60 watt
Photo Engraving400 DPI90s 35p90s 30p90s 25p90s 20p
Text/Clipart Engraving500 DPI90s 40p90s 35p90s 30p90s 25p
Cutting 1/8" (3 mm)500 f50s 50p60s 50p70s 50p80s 50p

Mat Board

Material DPI/Freq. 30 watt 40 watt 50 watt 60 watt
Engraving400 DPI90s 70p90s 60p90s 50p90s 40p
Cutting500 f30s 60p30s 50p30s 40p30s 30p

Bottom-up engraving is suggested for mat board etching.

Marble

Material DPI/Freq. 30 watt 40 watt 50 watt 60 watt
Photo Engraving400 DPI90s 55p90s 50p90s 45p90s 40p
Text Engraving500 DPI90s 65p90s 60p90s 55p90s 50p

Every marble is very different for settings. Start low and increase the power with a second run if you haven't used that marble before.

Painted Brass

Material DPI/Freq. 30 watt 40 watt 50 watt 60 watt
Engraving400 DPI90s 65p90s 60p90s 55p90s 50p
Engraving500 DPI90s 60p90s 55p90s 50p90s 45p

Plastics

Material DPI/Freq. 30 watt 40 watt 50 watt 60 watt
Engraving400 DPI90s 40p90s 35p90s 30p90s 25p

These settings work well with many plastics, including plastic phones and covers. Even one color plastics can achieve a great look when engraved.

Plastic (2 Layer Engraveable)

Material DPI/Freq. 30 watt 40 watt 50 watt 60 watt
Engraving400 DPI50s 100p60s 100p70s 100p80s 100p
Engraving500 DPI60s 100p70s 100p80s 100p90s 100p
Cutting 1/8" (3 mm)5000 f60s 30p70s 30p80s 30p90s 30p

Rubber Stamps

Material DPI/Freq. 30 watt 40 watt 50 watt 60 watt
Engraving400 DPI10s 100p20s 100p30s 100p40s 100p
Engraving500 DPI20s 100p30s 100p40s 100p50s 100p
Cutting100 f10s 100p15s 100p20s 100p25s 100p

Stainless Steel w/Cermark

Material DPI/Freq. 30 watt 40 watt 50 watt 60 watt
Engraving500 DPI20s 100p25s 100p30s 100p35s 100p

Twill

Material DPI/Freq. 30 watt 40 watt 50 watt 60 watt
Cutting2500 f60s 30p60s 25p60s 20p60s 15p

Wood

Material DPI/Freq. 30 watt 40 watt 50 watt 60 watt
Photo Engraving500 DPI65s 100p75s 100p85s 100p95s 100p
Clipart/Text Engraving400 DPI50s 100p60s 100p70s 100p80s 100p
Clipart/Text Engraving500 DPI60s 100p70s 100p80s 100p90s 100p
Deep Engraving500 DPI20s 100p30s 100p40s 100p50s 100p
Thin Veneer500 f30s 22p30s 18p30s 14p30s 12p
Cutting 1/8" (3 mm)500 f70s 60p70s 45p70s 35p70s 25p
Cutting 1/4" (6 mm)500 f20s 100p30s 100p40s 100p50s 100p

When cutting wood, multiple passes may allow cutting of thicker materials. You can readjust the focus between passes down to the center point of the cut for the best results.

General Advice and Notes

To print a copy of these settings to keep next to your laser, go to www.epiloglaser.com/material-settings.htm.

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