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Champions By Design
Instruction Manual for Team Associated models including: AS30123, AS30123 Hoonitruck RC Cars, Hoonitruck RC Cars, RC Cars, Cars
This assembly manual contains instructions and tips for building and ... • Steel dog bones and drive axles • Threaded shock bodies • Oil filled shocks • Sealed front and rear gear differentials • Steel ring and pinion gears • Adjustable hook and loop battery straps
2:: Introduction:: Vehicle Features:: Additional Thank you for purchasing this Team Associated product. This assembly manual contains instructions and tips for building and
File Info : application/pdf, 22 Pages, 4.85MB
DocumentDocument2 :: Introduction Thank you for purchasing this Team Associated product. This assembly manual contains instructions and tips for building and maintaining your new RTR. Please take a moment to read through this manual to help familiarize yourself with these steps. We are continually changing and improving our designs; therefore, actual parts may appear slightly different than in the illustrations. New parts will be noted on supplementary sheets. :: Vehicle Features · A-arm front and rear independent suspension · Steel dog bones and drive axles · Threaded shock bodies · Oil filled shocks · Sealed front and rear gear differentials · Steel ring and pinion gears · Adjustable hook and loop battery straps · Full metal ball bearings · 550 sized brushed motor · Programmable ESC [with aftermarket program card] · Injection molded brake calipers and rotors · Sealed center driveline · Aluminum motor plate · Adjustable shock mounting locations · Bolt on steering plates · Bleeder screws included on shock caps · Molded one -piece tie rods and steering links · Sealed receiver box · Adjustable body post height locations · Steel 25T servo horn · Active rear toe suspension design · G10 shock towers · G10 main chassis · `Shorty' battery box · POM filled injection molded pivot balls :: Additional Your new RTR comes factory assembled including radio gear, motor, and ESC. However, there are some items you will need to complete your kit (refer to website for suggestions): · AA-size batteries for transmitter (#302 x4) · Peak Detection Charger or LiPo Compatible Charger · 2/3S LiPo battery pack w/High Current T Plug (shorty packs only). :: Other Helpful Items · Silicone Shock Fluid (Refer to website for complete listings) · Silicone Diff Fluid (Refer to website for complete listings) · Green Slime shock lube (AE # 1105) · Cyanoacrylate glue (AE # 1597) · Hobby Knife · Thread Locking Compound (AE # 1596) · Body Scissors (AE # 1737) · Wire Cutters · 7 Piece Hex Driver Set (AE # 1650) · FT Nut Drivers (AE #1519) · Soldering Iron · Calipers or a Precision Ruler · Reamer / Hole Punch · Needle Nose Pliers Associated Electrics, Inc. 21062 Bake Parkway. Lake Forest, CA 92630 Customer Service Tel: 949.544.7500 Fax: 949.544.7501 http://www.RC10.com · http://twitter.com/Team_Associated · http://www.instagram.com/teamassociatedrc/ · http://www.facebook.com/TeamAssociated/ 3 :: Hardware - 1:1 Scale View Flat Head Screws (fhcs) 2.5x10mm (31350) 2.5x14mm (41077) 3x6mm (31541) 3x8mm (25201) 3x10mm (25202) 3x12mm (25203) 3x14mm (89208) Button Head Screws (bhcs) 2x3mm (31509) 2.6x10mm, Self Tapping (41088) 3x4mm (91158) 3x5mm (31530) 3x6mm (31531) 3x8mm (31532) 3x10mm (25211) 3x12mm (89202) 3x14mm (25187) 3x16mm (89203) 3x18mm (2308) 3x20mm (25188) 3x22mm (25189) 3x24mm (89204) 3x26mm (89205) 3x28mm (41078) Socket Head Screws (shcs) 2x5mm (31511) 2x8mm (7187) 2.5x6mm (41079) 2.5x10mm (41087) 2.5x14mm (71032) 2.5x16mm (41086) 3x6mm (41089) Set Screws Pivot Balls 3x3mm (25225) 3x16mm (4689) 4x16mm (4677) Pivot Ball, Short (42041) Pivot Ball, Long, Upper Shock (42041) Locknuts M3 Locknuts (25215) Aluminum (31550) M4 Locknut W/Flange (25391) Bearings 4x8x3mm (91568) Shims and Washers 3x7mmx1mm (42260) 3x7mmx2mm (42260) 3x7x3mm (42260) 3x7x5mm (42260) 3x7x7mm (42260) Drive Gear Shim (42027) Misc. Screws Shoulder Screw 3x4x10mm (42070) Screw Pin (42022) Pin 2x11mm (42019) LP Socket Head Screws (lp shcs) 3x6mm (41089) 5x10x4mm (91560) 3x10mm (41090) 3x16mm (41092) 3x20mm (41091) 7x14x3.5mm (91474) 10x15x4mm (91563) 4 :: Table of Contents 1................... Cover 2................... Introduction 3...................1:1 Hardware "Fold Out" 4................... Table of Contents 5 - 7..............Quick Start Guide 8....................Shock Build 9....................Gear Differential Build 9 - 12...........Front / Rear Suspension Build 12 - 13........Chasssis Build 14 - 16........Electronics Build 16 - 19.........Tires and Body Build 20 - 21........Hoonigan 22................ Back Cover :: Notes ! This symbol indicates a special note or instruction in the manual. This symbol indicates a Racers Tip. There is a 1:1 hardware foldout page in the front of the manual. To check the size of a part, line up your hardare with the correct drawing until you find the exact size. Each part in the foldout has a number assigned to it for ordering replacement parts. Associated Electrics, Inc. 21062 Bake Parkway. Lake Forest, CA 92630 Customer Service Tel: 949.544.7500 Fax: 949.544.7501 http://www.RC10.com · http://twitter.com/Team_Associated · http://www.instagram.com/teamassociatedrc/ · http://www.facebook.com/TeamAssociated/ 1/22 :: Quick Start Guide Battery Charging Steps and Safety: Remove the battery from the vehicle before charging. Place battery on a fire resistant surface. Avoid any contact with water or other liquids. Be sure to select the correct charging mode for the type of battery you are charging. ALWAYS use a compatible charger for charging your batteries. Caution: Never leave the battery unattended while charging. Always disconnect the charger from the power source when finished charging. Caution: Always disconnect the battery when you are finished driving the vehicle. :: Quick Start Guide - (cont.) Battery Installation: 1. Install the battery with the battery wires directed towards the front of the vehicle. 2. Secure the hook and loop strap near the rear shock tower. 3. Secure the hook and loop strap near the front shock tower. You may move the foam pad to either the front or the rear of the battery compartment to adjust the weight balance of the vehicle. 5 Peak Detection Quick Charger 1 :: Quick Start Guide - (cont.) 23 6 :: Quick Start Guide - (cont.) Battery Notes and Tip: Connect the battery as shown. Disconnect the battery when not in use! LiPo: LiPo batteries (lithium polymer) are high current rechargeable batteries. LiPo batteries offer extended run time and peak performance over NiMH batteries. They require a peak detection charger designed specifically for LiPo batteries. These batteries require special care and handling. LiPo batteries are recommended for advanced users only! ALWAYS charge a LiPo battery in LiPo mode. If using a 3S LiPo battery, use a smaller pinion gear as a starting point (use part #1335 17T Pinion). This provides the correct gear ratio required for the more powerful 3S LiPo battery. Gearing will depend on the surface you are running on, and the size of the track/area that you are driving in. :: Quick Start Guide - (cont.) Radio System Tuning and Controls: RULE: Transmitter on First/Vehicle on Second, Vehicle off First/ Transmitter off Last! 1) Slide the battery cover to remove cover. 2) Install alkaline or rechargeable AA size batteries into the battery holder. 3) Slide the battery cover back into place making sure it is completely closed and secure. 4) Turn the power ON. If the power indicator LED fails to light, check the batteries for insufficient contact or incorrect polarity. On/Off Switch 7 :: Quick Start Guide - (cont.) Radio System Tuning and Controls: DO NOT hold the trigger when turning on the radio. If using optional battery for transmitter, be sure to plug it in correctly. Plugging in a battery backwards can cause damage. Refer to Radio owners manual for more in-depth instructions on radio operation and functions. Adjust steering trim so front wheels point straight. Push trigger for Brake Pull trigger for Throttle Throttle set to Neutral! Neutral :: Quick Start Guide - (cont.) Install antenna wire through antenna tube, then install antenna tube as shown. Install body and body clips. Ready to go! 8 :: Shocks Build - Step 1 Build 4 6299 x2 E-Clips 31865 Shock Piston 31874 Shock Shaft 31865 O-Ring Spacer 31866 Shock Body 5407 x2 Red O-Ring 31864 Shock Bottom Cap 31865 O-Ring :: Shocks Build - Step 2 Shoc#k5f4lu2i2d S#ho5c4k22fluid Front/Rear Shock: 30wt 31864 Shock Cap (Molded) Step 1-3 Step 3-4 Step 5-6 Step 7 Shock Bleeding Steps: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Pull shock shaft down. Fill shock body 3/4 full with silicone fluid. Slowly move the shock shaft up and down to remove air from under piston. Wait for bubbles to come to surface. Fill shock body to top with silicone fluid. Place a drop of oil in the cap and on cap threads. Install cap and tighten completely. Slowly compress shaft all the way to the top. If there is pressure at the top of the stroke, there is too much oil or air. You must bleed it out. Slowly pull shaft out. Unscrew the cap 3/4 turn and tilt the shock at a slight angle. Slowly compress the shaft to push out excess oil and air. You should see bubbles coming out from under the cap. With the shaft compressed, tighten the cap and re-check for pressure at the top of the stroke. If there is still pressure, repeat steps 9 thru11. Free Length Stroke Stroke: 12mm Free Length: Step 9-10 60mm :: Shocks Build - Step 3 31864 Spring Collar 31864 Spring Cup 21557 Shock Spring 42041 Shock Bushing, Long 42041 Shock Bushing, Short :: Gear Diff Build - Step 1 Build 2 92143 Diff Shim 31859 Diff Case 31887 10 x 15 x 4 Ball Bearing 91563 x2 10 x 15 x 4 Ball Bearing 31884 Gear Diff Outdrive 92133 x2 Diff O-Ring :: Gear Diff Build - Step 2 31860 Gear Diff Cross Pin 92132 x4 Planet Gear Shim 31350 x4 2.5x10mm FHCS 92132 x4 Planet Gear 92133 Diff Gasket D5i,f0f0f0lucisdt 9 92132 Sun Gear 31872 Diff Pin 2x9mm :: Front / Rear Suspension Build - Step 3 Save for Front Gearbox 31885 Pinion Shaft, Front 91560 x2 5 x 10 x 4 Ball Bearing 31887 Input Pinion Gear 31870 E-Clip 6299 E-Clip 10 :: Front / Rear Suspension Build - Step 4 Save for Rear Gearbox 31885 Pinion Shaft, Rear 91560 x2 5 x 10 x 4 Ball Bearing 31887 Input Pinion Gear 31870 E-Clip 6299 E-Clip :: Front / Rear Suspension Build - Step 5 Build 2 42041 x2 Pivot Ball 25202 x4 3 x 10mm FHCS 31854 x2 Suspension Arm, Lower 31886 x2 Hinge Pin, Lower 31850 x2 Arm Mount, 31850 Lower Gear Box, Bottom Build 2 - 1 Front, 1 Rear 25211 x4 3 x 10mm BHCS 31850 Gearbox Top ! Build 1 Front and 1 Rear :: Front / Rear Suspension Build - Step 6 Build 4 31882 Stub Axle 91563 10 x 15 x 4 Ball Bearing 31852 Steering Block 31852 Steering Arm 91560 5 x 10 x 4 Ball Bearing 31853 Wheel Hex 31522 x2 2.5 x 10mm BHCS 42019 Wheel Pin, M2x11 :: Front / Rear Suspension Build - Step 7 Build 4 31522 x2 2.5 x 10mm BHCS 42019 Brake Caliper 11 31882 Dog Bone 25187 3 x 14mm BHCS :: Front / Rear Suspension Build - Step 8 Build 2 31854 Suspension Arm, Upper 2308 3 x 18mm BHCS 42041 x3 Pivot Ball 89203 3 x 16mm BHCS 31861 Link 42260 Shim 1mm 42260 Shim 2mm :: Front / Rear Suspension Build - Step 9 Build Front 31857 Front Shock Tower Cover 31877 Shock Tower 42260 x2 Shim 2mm 31886 x2 Hinge Pin, Upper 25201 3 x 8mm BHCS 31886 Hinge Pin Mount, Upper 31532 3 x 8mm BHCS 25187 x2 3 x 14mm BHCS 12 :: Front / Rear Suspension Build - Step 10 Build Front Build Rear 21173 x2 Body Clip Small 2308 3 x 18mm BHCS 25187 3 x 14mm BHCS 31857 Rear Shock Tower Cap 31877 Shock Tower 31532 3 x 8mm BHCS :: Front / Rear Suspension Build - Step 11 Build Rear 42260 x2 Shim 31886 x2 Hinge Pin, 2mm Upper 31855 x2 Body Pivot 31855 x2 Body Post Rear 89203 x2 3 x 16mm BHCS 2308 x2 3 x 18mm BHCS :: Chassis Build - Step 1 31857 x2 SIde Guards 31875 Chassis 2308 3 x 18mm BHCS 25187 3 x 14mm BHCS 31851 x2 Steering Post 31856 Spine Plate 25201 x8 3 x 8mm FHCS 25202 x4 3 x 10mm FHCS :: Chassis Build - Step 2 31851 x2 Steering Bellcrank 91568 x4 4 x 8 x 3 Ball Bearing 13 25187 x2 3 x 14mm BHCS :: Chassis Build - Step 3 21173 x2 Body Clip Small 31862 Front Bumper Top Plate 25202 3 x 10mm FHCS :: Chassis Build - Step 4 31855 x2 Body Pivot 31855 x2 Body Post Front 31862 Front Bumper 31862 Front Bumper Mount 25203 x2 3 x 12mm FHCS 25203 x3 3 x 12mm FHCS 25202 x3 3 x 10mm FHCS 31862 Rear Bumper 31541 x2 3 x 6mm FHCS 25203 x5 3 x 12mm FHCS 14 :: Electronics Build - Step 1 31856 Receiver Grommet 31856 Battery Foam 31856 Receiver and Battery Tray 71050 x2 Hook and Loop 25201 x4 3 x 8mm FHCS 41090 x4 3 x 10mm LP SHCS 31851 ESC Plate :: Electronics Build - Step 2 2308 3 x 18mm BHCS 42041 x2 Pivot Ball 89202 3 x 12mm BHCS 25211 x2 3 x 10mm BHCS 31851 x2 Servo Mount 42070 x2 3 x 10mm Shoulder Screw 31851 Steering Rack 42215 Servo Horn 31532 3 x 8mm BHCS :: Electronics Build - Step 3 31879 Motor Mount 31879 Drive Gear 31860 Shaft Drive Gear, 30T 31861 Servo Link 31541 3 x 6mm FHCS 41090 x2 3 x 10mm LP SHCS 31531 3 x 6mm BHCS 91568 x2 4 x 8 x 3 Ball Bearing 1338 Pinion 20T, 48P 25225 3 x 3mm Set Screw 25203 x2 3 x 12mm FHCS :: Electronics Build - Step 4 91563 x2 10 x 15 x 4 Ball Bearing 31532 x4 3 x 8mm BHCS 92149 Spur Gear 72T, 48P 31880 Center Spool :: Electronics Build - Step 5 25211 x6 3 x 10mm BHCS 31858 Center Gear Box Case, Top 31885 Drive Shaft, Center 5407 x2 Red O-Ring :: Electronics Build - Step 6 42022 x3 4 x 12mm SHCS 25215 x2 M3 Locknut 31858 Center Gear Box Case, Bottom 25204 x2 3 x 16mm FHCS 15 31859 x3 Outdrive, Center 25202 x6 3 x 10mm FHCS 16 :: Electronics Build - Step 7 25202 x2 3 x 10mm FHCS 89210 x2 3 x 20mm FHCS 31858 Top Plate Front 25189 x2 3 x 22mm BHCS 31858 Top Plate Rear :: Electronics Build - Step 8 25225 3 x 3mm Set Screw 31856 Receiver Box, Top 6727 Servo Tape 6338 Antenna 31531 x4 3 x 6mm BHCS Receiver Battery 6727 Servo Tape 89210 x2 3 x 20mm FHCS 25204 x2 3 x 16mm FHCS 25215 x2 M3 Locknut ESC :: Tires and Body Build - Step 1 Build 4 31893 Tire 31893 Insert 31893 Wheel 25391 x2 M4 Flanged Locknut :: Tires and Body Build - Step 2 31890 Body, RTR 31891 Body, Clear 17 31892 Front Grill :: Tires and Body Build - Step 3 31892 Engine Intake 31892 Turbos 18 :: Tires and Body Build - Step 4 31892 Rear Cage 31892 Rear Wing :: Tires and Body Build - Step 5 31891 Front Side Panel 31892 Running Boards 19 :: Tires and Body Build - Step 6 :: Tires and Body Build - Step 7 21173 x4 Body Clips 31891 Rear Side Panel 31892 Side Exhaust 31892 Side Mirror 20 21