2018 Catalog
ZF Remanufactured Transmission, Fluids and Kits for Passenger Cars
Genuine ZF Remanufactured Transmissions
ZF Services, LLC remanufactures transmissions through a comprehensive process that includes complete disassembly, cleaning, inspection, and replacement of any parts not meeting OE specifications. Remanufactured products are updated to the latest ZF engineering specifications and reassembled. Testing is conducted using the same protocol as new production transmissions to ensure 'like-new' operation, reliability, and durability.
Benefits
For the shop...
Satisfied Customers /// Reduced Troubleshooting and Installation Times /// Quicker Bay Turns /// Peace of Mind - Reduced Rework or Returns
- Disassembly: ZF factory-trained technicians disassemble transmissions and dispose of all gaskets, seals, bands, and other damaged or questionable parts.
- Inspection: Parts from the washing cycle are inspected and measured to ensure they are within the proper tolerances. Parts that fail are discarded and replaced with new, Genuine ZF Parts.
- Final Assembly: Factory-trained technicians assemble the unit and sub-assemblies with the utmost of care. All torque values are maintained and monitored by ISO 9002 and TS 16949 approved processes.
For the customer...
Like-new Shift Performance and Comfort /// Longer Service Life /// Greater reliability /// Increased Vehicle Residual Value /// 2-year, Unlimited Mileage Warranty
- Washing: All parts are degreased and cleaned in high-pressure washers until they are dirt-free. All wastewater is captured in a closed-loop cleaning system and does not enter the environment.
- Factory Updates: Every ZF reman transmission is updated to include all technical updates from the original manufacturing factory, increasing the life and performance of the transmission.
- Testing: Every reman transmission is dyno-tested under dynamic loads with specific, model-based shift programs.
ZF Transmission ID Charts
ZF transmissions are identified by a catalog number (spec or engineering number). Early production 6HP models use a riveted plate, while later models feature a raised stamped pad. Catalog numbers provide precise information for identifying correct parts. Always have the catalog number available when ordering parts or requesting assistance.
Figure 1 illustrates the identification details for 4HP/5HP transmissions, showing serial number, catalog number, transmission type, and customer-specific information.
Figure 2 illustrates the identification details for 6HP/8HP transmissions, showing serial number, catalog number, transmission type, customer-specific information, transmission part number, OE control module hardware number, letter code, serial number, and OE part number.
Transmission Oil Recommendations
ZF-LifeguardFluid: Maximum Performance for ZF Transmissions
ZF LifeguardFluid products are heavy-duty oils developed exclusively for ZF automatic car transmissions, specifically for 5-speed, 6-speed, and 8-speed models. Subjected to extreme testing, these fluids guarantee maximum performance and minimize wear on heavily loaded components, ensuring a long service life for remanufactured products.
- Specifically matched transmission fluids for exclusive use in ZF automatic transmissions.
- Less material wear and softer shifting operations due to constant friction behavior.
- Less vibration due to the controlled slip of the converter lockup clutch.
- Maximum sound dampening due to low viscosity.
- Improved lubrication with film stability across all performance and temperature ranges.
- Improved economy through maximum reduction of fuel consumption, which also reduces emissions.
OE Quality for the Aftermarket with ZF Services, LLC
ZF is a global leader in driveline, chassis, and active/passive safety technology. The company strives for 'Vision Zero' – a world of mobility without accidents and emissions. ZF's well-established brands include SACHS (shocks, clutches), Lemförder (steering, chassis), TRW (braking, steering, suspension), and Openmatics (telematics). ZF Aftermarket is also the authorized aftermarket distributor for STABILUS gas-charged lift supports. ZF's broad portfolio advances mobility and services across automotive, truck, and industrial technology sectors. The Aftermarket division ensures vehicle performance and efficiency through integrated solutions and the ZF product portfolio, making ZF a sought-after partner and a leading player in the global automotive aftermarket.
ZF Services, LLC Standard Limited Warranty
Warranty Scope: ZF warrants remanufactured products to conform to ZF specifications or agreed-upon specifications and to be free from defects in workmanship. Eligibility requires being the original purchaser of a ZF remanufactured transmission, mechatronic valve body, torque converter, or ZF spare replacement parts.
Warranty Period: Remanufactured transmissions, mechatronic valve bodies, and torque converters have a 24-month warranty from installation or 48 months from delivery, whichever comes first. Replacement parts have a 6-month warranty from installation or 12 months from delivery, whichever comes first.
Coverage: ZF's obligation is limited to repair or replacement of defective products. For spare parts, it's limited to replacement. ZF allows a reasonable time for repair/replacement. The warranty period for repaired/replaced products is the remainder of the original warranty.
Warranty Procedure: Claims must be submitted to ZF within 30 days of discovering failure, accompanied by an RGA number. ZF covers freight expenses for warranty adjustments. Customers pay for returned non-defective products and associated costs.
Additional Information: Contact ZF Services, LLC, 777 Hickory Hill Drive, Vernon Hills, IL 60061, ATTN: Technical Support Department. Phone: (800) 321-0784.
Exclusions from Warranty: Warranty does not apply to products modified by unauthorized personnel, defective due to misuse, neglect, improper installation, accident, defective third-party products, products sourced from unauthorized resellers, insignificant defects, defects arising from customer-provided parts/software/instructions, improper use, or disassembled/incomplete products.
Limitation of Liability: This warranty is exclusive and in lieu of all other warranties. ZF is not liable for special, incidental, or consequential damages.
Transmission Applications and Kits
This catalog provides extensive application data for ZF transmissions across numerous vehicle makes and models, including detailed tables for Audi, BMW, Jaguar, Land Rover, Porsche, Rolls-Royce, and Volkswagen. It lists specific transmission models (e.g., 5HP18, 6HP19A, 8HP70) along with their corresponding engine specifications, years, descriptions, and various part numbers. Additionally, the catalog includes comprehensive ZF Kits and Spare Parts Reference Guides, detailing part numbers for Fiber Clutch Kits, Steel Clutch Kits, Overhaul Kits, Solenoid Kits, Valve Body Kits, Filter Kits, Oil Pans, and related components for a wide range of transmission series (e.g., 4HP, 5HP, 6HP, 8HP). Due to the extensive nature of these tables, specific details for each part number are best referenced in the original document.
Key manufacturers covered include:
- Audi
- BMW
- Jaguar
- Land Rover
- Porsche
- Rolls-Royce
- Volkswagen
Detailed part listings for various transmission kits can be found by referencing the specific transmission model (Trans. #) and the corresponding kit type (e.g., Fiber Clutch Kit, Overhaul Kit).
