JBC PHBE-1A (120V) Convection Preheater Set Instruction Manual

Instruction Manual for JBC models including: PHBE-1A 120V Convection Preheater Set, PHBE-1A 120V, Convection Preheater Set, Preheater Set, Set

JBC PHBE-1KA (01) PDF MANUAL - Manual-Hub.com

File Info : application/pdf, 16 Pages, 3.50MB

JBC PHBE-1KA (01)

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INSTRUCTION MANUAL
Convection Preheater Set
Ref. PHBE-KA
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Packing List

The following items should be included:

Convection Preheater ............................ 1 unit Ref. PHBE-1A (120V)
PHBE-2A (230V) PHBE-9A (100V)

Heater Unit

Console

RJ45 Cable ................................................ 1 unit Ref. 0019914

Convection Preheater Support ........... 1 unit Ref. PHB-SA

Power Cord ............................................... 1 unit Ref. 0016814 (100V/120V)
0009401 (230V)

Kapton Tape .................. 1 unit Thermocouple .............. 1 unit Manual ............................ 1 unit

Ref. PH217

Ref. PH218

Ref. 0023517

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Convection Preheater Set Ref. PHBE-KA

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Features
Heater Unit

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Zone A

Zone B

Thermocouple connectors x4

RJ12 connector to Robot

RJ45 connector to Console

USB-B connector

Pedal socket (optional) Ref. P-005 or P-405

Console
USB-A connector

Start / Stop

2,8" Color TFT screen

Fixing brackets for PHB-SA Convection Preheater Support
Power Power socket
Push the button to fold the foot

RJ45 connector to Heater Unit USB-B connector
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Foot for vertical set up
3

PHB-SA Features

Sliding guides
Clamp knobs

Allen key

Adjustable slot clamps for switching PCBs
Adjusting system for changing height

Height Adjustment
It allows adjustment for 3 heights between the PCB and the Heating Area of the PHBE-A Heater Unit.
Low level 28 mm

Medium level 38 mm

High level 48 mm

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Changing PCBs of the same batch

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The support lets you place PCBs of the same batch so as to always heat the same area. Use the sliding guides to change the PCBs.

Removing the PCB

Placing another PCB

Loosen one sliding guide, pull back and lift out the PCB.

Clamp knobs Position it and tighten the sliding guide knobs.

Reworking large PCBs

Use the 4 caps to place larger PCBs than the PHB-SA Support or over 3mm thick.

Cap

Guide

PCB

1. Remove both guides by untightening the 8 screws.

2. Place the PCB on the 4 rubber caps.

3. The PCB is ready to work.

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Temperature mode
Select Temp. mode from the Work mode menu. In this mode the heater unit maintains the selected temperature for the TC1 thermocouple as long as the other TCs do not reach the control/protection temperature limit.

Status bar
Instant power supplied to heater

Thermocouple current temp.

Thermocouple

selected temp.

and mode

· Control

· Protection P

· Info

14:15

TC1
45ºC
Selected 150ºC

Power 45%

TC2
20ºC
P 100ºC

TC3
20ºC
P 100ºC

TC4
20ºC
P 100ºC

Status indicator TC1 current and selected Temperature
Station Information

Menu Options Press INFO for each parameter description.

General Work mode Profile editor

Graphics

Files

Reset

Available languages: English, Spanish, German, French, Italian, Portuguese, Japanese, Chinese, Russian and Korean.

*Original PIN: 0105 System notifications (Status Bar)
USB flash drive is connected.
Station is controlled by a PC.
Station is controlled by a robot.
Station software update. Press INFO to start the process.
Warning. Press INFO for failure description.
Error. Press INFO for failure description, the type of error and how to proceed.

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Power mode

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Select Power mode from the Work mode menu. In this mode the heater unit maintains the selected power as long as the thermocouples do not reach the control/protection temperature limit.

Status bar
Instant power supplied to heater
Thermocouple current temp.

14:15
Selected power
45 %

Power 45%

TC1
20ºC
P 100ºC

TC2
20ºC
P 100ºC

TC3
20ºC
P 100ºC

TC4
20ºC
P 100ºC

Thermocouple

selected temp.

and mode

· Control

· Protection P

· Info

Status indicator
Selected Power

Thermocouples
Select Thermocouples from the Work mode menu to set them up. The thermocouples (TC) can work in three diferent ways depending on what is needed.
· Control: the unit mantains the selected temperature. · Protection: the Heater Unit stops if the TC reaches the selected temperature. · Info: the TC temperature is shown in the work screen. The TC1 is always working in Control mode for the Temperature mode as well as for Profiles mode. The temperature of each TC can also be selected from the work screen.

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Profiles mode
Select Profile mode from the Work mode menu. In this mode the heater unit regulates the temperature of the TC1 thermocouple according to the selected profile as long as the other TCs do not reach the control/protection temperature limit.

PROFILE1 200
100

14:15 Stop

TC1
20ºC

TC2
20 ºC

TC3
20 ºC

TC4
20 ºC

Teach profile
For repetitive jobs we recommend running profiles without the Thermocouple (TC). In order to do so, the Teach profile mode has to be executed before running any profile. It can be executed from the Work mode menu if the Profiles mode is selected. Once the profile has been run to the end, the system has all the process data which you can save. Once it is saved, you can run this profile without connecting the Thermocouple (TC). The heating process will be the same as long as the same working conditions are respected.
The profiles which already have the data from the Teach profile are marked with this symbol
These profiles can be run either with or without the Thermocouples. It can be chosen from the Profiles mode work screen:

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Profile editor

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The Profile editor can be opened from the main menu or from the Profiles mode work screen by pressing the `OK' button. In this mode you can edit as many as 22 profiles of temperature.

Profile editor

Profile name
Data for these points

PROFILE1 200
100

14:15 5m 00s

0
Point 2/4

120

Temp
150 ºC

180 240 300 Time 2m 00s

Menu Options · Add point · Delete point · Load profile · Save profile · Exit

JBC set profiles There are 3 profiles predefined by JBC: A, B and C. The difference between them is the number of steps: 2, 3 or 4. The thicker your PCB is and the more layers it contains, the more steps are needed to obtain a gradual warming. These profiles are not modifiable but can be used as a template to create your own profiles.

JBC-A 2 steps

JBC-B 3 steps

JBC-C 4 steps

PCB reference FR4 1,6mm thick

specifications:

and 2 layers.

FR4 1,6mm thick and 6 layers.

FR4 2,2mm thick and 6 layers.

Profiles set using the low position of the PHS-SA Support (28 mm in height between the PCB and the heating area).

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Process analysis
By pressing Graphics in the main MENU, temperature of TC1 thermocouple and power figures in real time are displayed.
Graphics

Power (%) Temperature

17:14 300 250 200 150 100 50
Power[%] Ext.Temp[ºC]

Switch Y axis between power and temperature

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Files
Files

Export graphics Insert a USB flash drive into the USB-A connector to save your soldering process in csv format.
Export / Import profiles Insert a USB flash drive into the USB-A connector to export / import profiles.

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Update the station software
1. Download the JBC Update File from www.jbctools.com/software.html and save it on a USB flash drive. (Preferably one with no other files).

2. Insert the USB flash drive to the station. The icon is diplayed while updating.

JBC Update File

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Recommended Guidelines
1. Place the Thermocouple (TC) as near as possible to the component being worked on. Fix the TC with Kapton Tape

Protection Thermocouple (TC)
2. If there are any sensitive components, use a Thermocouple as protection. You can select the protection temperature in the Thermocouples menu. If the selected tempertare is reached, the Heater Unit will stop the process and a warning message will be shown.
3. IPC* does not recommend exceeding ramp-up rates over 3 - 4 °C / sec (5 - 7 °F / sec) so as to reduce the risk of thermal stress on the PCB. * IPC was founded in the U.S. in 1957 as the Institute for Printed Circuits and is committed to becoming the most recognized international industry association for the electronics manufacturing industry.

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Maintenance

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Before carrying out maintenance or storage, always allow the equipment and the support to cool.

- Check periodically that the PHBE-KA is clean.
- Use a damp cloth when cleaning. Alcohol can only be used to clean the metal parts.
- Only if it is absolutely necessary and if cleaning with isopropyl alcohol (IPA) is not enough, it is recommended to use a scraper to remove dirt in the glass area.
- Replace any defective or damaged parts. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.

Clean periodically

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Safety
It is imperative to follow safety guidelines to protect health and prevent electric shock, injury, fire or explosions.
- Do not use the units for any purpose other than PCB preheating. Incorrect use may cause fire. - The mains cable must be plugged into approved bases. Make sure that it is properly grounded
before use. When unplugging it, hold the plug, not the wire. - The temperature of accessible surfaces may remain high after the unit is turned off. Handle with care. - Do not leave the appliance unattended when it is on. - Do not cover the ventilation grills. Heat can cause inflamable products to ignite. - Heat can cause inflamable products to ignite even when out of sight. - Be careful with the remains of liquid tin. In contact with skin, it can cause burns. - Avoid flux coming into contact with skin or eyes to prevent irritation. - Be careful with the smoke produced when soldering. - Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when
working to avoid personal harm. - This appliance can be used by children over the age of eight as well as persons with reduced
physical, sensory or mental capabilities or lacking experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance. - Maintenance must not be carried out by children unless supervised.

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Specifications

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Convection Preheater Set

PHBE-1KA / PHBE-2KA / PHBE-9KA

- Total weight:

9,7 kg (21.6 lb)

- Ambient operating temperature: 10 - 40 ºC (50 - 104 ºF)

PHBE-1A 120V. Input 120V 50/60Hz Fuse 15A

PHBE-2A 230V. Input 230V 50/60Hz Fuse 10A

PHBE-9A 100V. Input 100V 50/60Hz Fuse 15A

- Weight:

6,9 kg (15.4 lb)

- Dimensions (Heater Unit):

426 x 444 x 41 mm (16.8 x 17.5 x 1.6 in)

- Maximum Power:

1800W / 1800W / 1400W

- Heating Area:

180 x 277 mm (7.1 x 10.9 in - 1 zone)

360 x 277 mm (14.2 x 10.9 in - 2 zones)

- Temperature Range:

50 - 250 °C (120 - 482 ºF)

- Temperature Measurement:

Thermocouple type K

- JBCset temperature profiles:

3 profiles (2, 3 or 4 steps)

- User Profiles:

22 (up to 6 steps for each)

- Maximum work time:

600 min or indefinite

PHB-SA - Weight: - Dimensions (Low Position): - Dimensions (High Position): - Maximum thickness of PCB:

2,8 kg (6.2 lb) 432 x 514 x 78 mm (17 x 20.2 x 3.1 in) 432 x 514 x 98 mm (17 x 20.2 x 3.9 in) 6 mm

Complies with CE standards. ESD protected housing.

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Warranty JBC's 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase.
This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

0023517-0519

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References