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Clarke SA40 Parts List
Model: 56104487
Form No. 56042653 1/2016 revised 7/2016 REV B
General View
This diagram provides a general overview of the Clarke SA40 floor scrubber, highlighting the main assemblies. Key components identified by numbers are: 1. Chassis System, 2. Control System, 3. Electrical System, 4. Recovery System, 5. Scrub System-20D, 6. Solution System, and 7. Squeegee Assy.
Item
Ref. No.
Qty
Description
Item
Ref. No.
Qty
Description
1
1
Chassis System
5
1
Scrub System-20D
2
1
Control System
6
1
Solution System
3
1
Electrical System
7
1
Squeegee Assy
4
1
Recovery System
Chassis System
This detailed diagram illustrates the Chassis System of the Clarke SA40. It shows the frame, wheels, battery tray, steering components, and various mounting points. The parts are numbered for reference in the Chassis System parts list.
Kit
Item
Ref. No.
Qty
Description
Kit
Item
Ref. No.
Qty
Description
K2,K4
1#
2
Washer 8x32x2.5uni6593 10 Pcs
K3
36
1
Bearing Cup
K4
2
4
Screw, Hex Hd M8 x 45-
K3
37
1
Bearing Cone
K2,K4
3
2
Screw, Hex Thd To Hd M8 x 20 SS
K3
38
1
Seal, Shaft
K4
4
9
Nut, Hex Nyl Loc Thin M6
39
56314032
1
Block, Bearing
K4
5
8
Nut, Hex Nyl Loc Thin M10
K3
40
1
Bearing Ball
6
Intentionally Omitted
K4
41#
12
Tie Cable 4.8x430 White 2 Pcs
K4
7
7
Washer, Flat 6,4 X 12,5
K4
42
1
Chain - Ball
K4
8
4
Washer, Flat 8.4 X 16 X 1.6
K4
44
1
Screw Grub M5 x 10 Uni5929
K4
9
4
Scr-Hex Hd Loc 3/8-16 x .62
K4
45
4
Scr, Pan Phil M5 x 16
K4
10
4
Scr-Hex M8-1.25 X 16MM
K4
46
3
Screw, Hex Thd To Hd M6 x 14
K3
11
1
Nut, Hex Nyl Loc-Thin 1-14
K4
47
5
Flat Tie Holder
K4
12
2
Key-Wdf 5MM X 6.5MM X 16MM
K4
48
5
Thread Rolling Scr 5 X 16
K4
13
8
Scr-Soc Shd M12 x 16mm x M10-1.50
K4
49
3
Washer, Flat Xl
K4
15
2
Wsh, Int Shprf #10
K4
50
4
Screw Flat Socket Head M6 x 25.0
K2
16
2
Wheel
K4
51
3
Scr, Pan Phil M6 x 16
17
56104091
2
Mounting Tab
K4
52
4
Washer, Flat Xl 9.5 X 27 X 2.5
18
1
Drive Wheel Assembly
53
9095516000
1
Clamp 18
19
56104094
2
Bar Linkage
K4
54
4
Washer Flat Xl Uni-6593 8 x 24
20
56104105
1
Battery Tray
55
9099196000
2
Spacer 5.5 X 8 X 3
21
56104130
1
Steering Shaft
K4
56
2
Scr 4.8 X 16 UNI6954 Thd Form
22
56104135
1
Link Bar
57
56383857
1
Indicator-Charge Led W/Temp
23
56104148
1
Steering Shaft Weldt
58
56383587
1
Adapter-Interlock Pin 1
24
56104151
1
Spindle Mount Weldment
59
56383586
1
Adapter-Charger Delta-Q Power
25
56104157
1
Collar
60
1466344000
1
Clamp Black
26
56104448
1
Chassis Weldment
61
56384043
1
Strain Relief Kit
K4
27
16
Bushing Link Arm
[28]
56104239
1
Harness-Drive Motor
29
56104269
1
Sprocket-11 Tooth
K1
30
1
Universal Joint
31
1
Platform Assembly
32
56104319
1
Tube-Steering Assembly
K4
33
2
Screw Cap
34
56104267
2
Bearing Flange
35
56383856
1
Charger-Onboard 24VDC 650W (E2) NOTE 1
SERVICE KITS
K1
56104328
1
Universal Joint Kit
K2
56104331
1
Rear Wheel Kit
K3
56104332
1
Bearing Block Kit
K4
56104333
1
Chassis Hardware Kit
Drive Wheel Assembly
This diagram illustrates the Drive Wheel Assembly, showing the wheel, axle, motor, and related components. The parts are numbered for reference in the Drive Wheel Assembly parts list.
Kit
Item
Ref. No.
Qty
Description
Kit
Item
Ref. No.
Qty
Description
K7
1
1
Drive Wheel Assembly
K2
33b
1
Wsh, Flt Std #10
K7,K8
2
1
Sprocket Assy
K2
33c
2
Wsh, Flt .266 X .906 X .060
K5,K8
3
4
Viti Tcei/Scr, Soc Hd
K2
33d
4
Scr, Pan Phil Plastite 10-14 X .38
K8
4
1
Scr-Soc Hd 5/16-18 X 1.50
33e
56109653
2
Spring Retainer
K8
5
1
Nut, Hex Nyl Loc-Thin 5/16-18
33f
56112521
1
Gimbal-Collar Assembly
K7,K8
6
1
Wsh-Flt Sae Ss 5/16
33g
56601056
1
Spring, Brush Holder
K5,K6,K7
7
2
Key-Wdf 5mmx6.5mmx16mm
33h
56601118
1
Brush Plate
K6,K8,K9
8
4
Scr-Carriage Ss M8-1.25 X 20mm
K2
34
2
Scr, Pan Hd Thd Form
K6
9
1
Drive Wheel
K2
35
2
Washer, Flat Xl 5,5X15X1,2 Ss
10
56104431
1
Drive Wheel Frame Weldment
K2
36
1
Key
K6
11
1
Axle
37
9095483000
1
Hose Holder
K6,K9
12
2
Axle Bearing
K2
38
1
Screw, Hex Thd To Hd M8x16 Loctite
K5
13
1
Drive Wheel Motor (M1)
K2
39
3
Screw, Hex Thd To Hd M8x30 Ss
*
14
56384100
1
Electromagnetic Brake Kit NOTE 1
K2
40
3
Nut, Hex Nyl Loc Thin M6 Ss
K5
15
1
Spindle Weldt
K2
41
2
Washer, Flat Xl Ss
16
56104115
1
Spacer
K2
42
1
Screw Cyl Hd M5x12
K5,K6,K8,K9
17
8
Steering Plate
K7
18
1
Washer, Flat 8x17x1.6 SS
K7
19
1
Sprocket-15 Tooth
K7
20
1
Sprocket-11 Tooth
K7
21
1
Chain-Roller
K7
22
1
Chain-Roller
K6
23
1
Weld't-Idler Adjust
K7,K8
24
1
Key, 6mm Sq
K5,K6,K8,K9
25
5
Screw, Hex Thd To Hd M6x35 SS
K5,K6,K8
26
4
Nut, Hex Nyl Loc Thin M8 SS
K8
27
4
Screw, Hex Thd To Hd M6x25 SS
K7,K8
28
1
Nut, Hex M6 SS
K7,K8
29
1
Screw, Hex Thd To Hd M8x55 SS
K8
30
4
Spacer
K8
31
1
Spacer
K6
32
33006059
1
Ring D 20 UNI7435
K6
33
56003959
1
Wsh-Flt A2 DIN9021 10.5X30X2.5
K6
34
56003533
1
Scr Hex SS M10-1.50X20MM
SERVICE KITS
K5
56104336
1
Drive Wheel Motor Kit
K6
56104338
1
Wheel And Bearing Kit
K7
56104435
1
Sprocket And Chain Kit (used with 56104431)
K8
56104340
1
Drive Wheel Hardware Kit
K9
56104384
1
Front Wheel Bearings Kit
Platform Assembly
This diagram shows the Platform Assembly, including the upper and lower platform sections, springs, and associated hardware. The parts are numbered for reference in the Platform Assembly parts list.
Kit
Item
Ref. No.
Qty
Description
K1
1
8
Platform Assembly
K1
2
6
Washer
K1
3
2
Scr Pan Phil Plastit10-14x.62
K1
4
4
Scr Pan Phil Plastite 10-14x1
5
56104052
1
Scr-Pan Phil Plast M5x2.3x10mm
6
56104185
1
Platform-Upper
7
56384567
1
Pedal-Safety
8
56104187
1
Pedal-Foot
9
56384579
2
Platform-Bottom
10
56104406
1
Spring-Compression-M/W-.480 OD NOTE 1
11
56158690
1
Switch Harness (S2, S5)
12
56331006
2
Grommet
13
56384568
1
Grommet
Spring-Compression-SS-.480 OD NOTE 1
SERVICE KITS
K1
56104417
1
Platform Hardware Kit
Control System
This diagram illustrates the Control System, including the steering wheel, control panel, and related linkages. The parts are numbered for reference in the Control System parts list.
Kit
Item
Ref. No.
Qty
Description
K3
1
1
Washer, Flat 13X24
K3
2
2
Key-Wdf 5mmX6.5mmX16mm
3
56104491
1
Control Panel
K3
4
1
Collar
5
56104196
1
Shaft Steering
6
56104265
1
Shaft Hex
K1
7
1
Universal Joint
K2
8
1
Hook Latch
K3
10
2
Bearing-Flange
11
56104410
1
Bracket-Prop Rod
12
56601060
1
Steering Wheel
K3
13
1
Nut, Hex Nyl Loc Thin M12
K2,K3
14
4
Scr, Pan Phil M5x10 Ss
K3
15
1
Screw Grub M5x10 Uni5929
SERVICE KITS
K1
56104328
1
Universal Joint Kit
K2
56104352
1
Draw Latch Kit
K3
56104365
1
Control Hardware Kit
Decal System
This diagram shows the locations for various decals on the Clarke SA40 floor scrubber. The parts are numbered for reference in the Decal System parts list.
Kit
Item
Ref. No.
Qty
Description
K1
1
1
Decal, Caution
K1
2
1
Decal-Chemical Ratio
K1
3
1
Decal-SA40
K1
4
2
Decal-Clarke
K1
5
1
Decal-Charger Cord
K1
6
1
Decal-Error Codes
K1
7
1
Decal-Charger LED
SERVICE KITS
K1
56104497
1
SA40 Decal Kit
Electrical System
This diagram illustrates the Electrical System, showing the wiring harness, circuit breakers, switches, and other electrical components. The parts are numbered for reference in the Electrical System parts list.
Kit
Item
Ref. No.
Qty
Description
K1
1
56104423
1
Circuit Breaker 50 Amp (CB1)
K1
2
4
Washer, Flat 6,4x12,5
K1
3
3
Scr-Pan Phil 1/4-20 X .38
K1
4
5
Nut, Hex W/ Shprf 1/4-20
K1
5
3
Stud
[6]
56104444
1
Harness-Main
K2
7
1
Interface Panel Assembly (A1)
8
56104176
1
Solid State Relay (K1)
9
56104193
1
Electrical Panel
10
56104243
1
Speed Controller (E1)
11
56104247
1
Disconnect-Emergency
[12]
56104282
1
Cable-Power Red
[13]
56104283
1
Cable-Power Black
14
56315255
1
Circuit Breaker, 5 Amp (CB2)
15
2-00-05171
1
Bat Terminal Cover Red
16
1
Potentiometer, 100k (R1 / part of Main harness)
17
56412089
1
Fuse, 150 Amp (F1)
18
56413822
1
Circuit Breaker, 20 Amp (CB3)
19
56469858
3
Electrical Mount
20
1450524000
2
Clamp Black
21
56509623
1
Circuit Breaker-25 Amp (CB4)
22
56601183
1
Contactor 24v, 100 Amp (K2)
K1
23
2
Washer, Flat Xl 5,5x15x1,2 Ss
K1
24
2
Viti Tcei/Scr, Soc Hd
K1
25
4
Scr, Pan Phil M5x16
26
1462888000
1
Switch, Key With Water Proof Cup (S1)
*
1462887000
1
Key 2 PCS
K1
27
4
Cover For Screw Tcb 4.8mm
28
41217A
3
Cable Battery Kit 14662B
K1
29
2
Scr, Pan Phil M6x12
K1
30
2
Scr, Pan Phil M4x10
31
50962A
1
Knob, Speed Control
K1
32
2
Screw, Hex Thd To Hd M5x12
33
2-00-05173
1
Bat Terminal Cover Blk
34
56265103
1
Rectifier 35 Amp (D2)
35
1460497000
1
Screw Hex HD M4X16 SS
36
56389265
1
Rectifier Assy. (D1)
37#
1466337000
7
Tie Cable 4.8x430 White 2 Pcs
[ ]
56104425
1
Wire Assy White
[ ]
56104424
1
Wire Assy Black
SERVICE KITS
K1
56104341
1
Electrical Hardware Kit
K2
56104499
1
Control Board Kit
Recovery System
This diagram illustrates the Recovery System, including the tank, vacuum motor, filter, and associated hoses and fittings. The parts are numbered for reference in the Recovery System parts list.
Kit
Item
Ref. No.
Qty
Description
K1
1
1
Latch, Draw
K7
2
3
Screw, Hex Thd To Hd M6x30
K7
3
3
Washer, Flat 6,4x12,5 S.S.
K1,K5,K7
4
3
Washer, Flat 4,3x9
K7
5
3
Rivet, Nylon Tree Push-In (.25)
6
56104051
1
Recovery Tank
K4
7
1
Debris Cage
K4
8
1
Debris Tray Cover
9
56104158
1
Back Panel
10
56104164
1
Gasket-Recovery Tank
11
56104258
1
Vac Hose Assy
12
56104285
1
Drain Hose
[13]
56104306
1
Jumper Harness
14
56104443
1
Guard-Splash-4X12-Poly
K8
15
1
Vacuum Motor Support Gasket
K6
16
1
Gasket, Vacuum Motor
17
1450543000
2
Hose Clamp 14/32-52
K3,K7
18
8
Washer, Flat Xl 5,5x15x1,2 Ss
19
9100001246
1
Cover Vacuum Motor
K1,K5,K7
20
3
Viti Tcei/Scr, Soc Hd
K8
21
1
Insulation Tube
K8
22
1
Panel, Acoustic Insulation
K7
23
3
Plate Cover
24
909 6672 000
1
Filter
K6
25
1
Vacuum Motor 3 Stage 24v (M4)
K3
26
1
Gasket Float Support
K3
27
1
Float Cage-Complete
K1,K5,K7
28
3
Nut, Hex Nyl Loc Thin M4 Ss
K3,K7
29
6
Scr. Pan Phil M5x16 Ss
K5
30
1
Clamp, Hose D.50
31#
1466337000
2
Tie Cable 4.8x430 White 2 Pcs
32
9096595000
1
Flat Tie Holder
33
9097919000
1
Screw Cyl Hd 5X16 Self L. Plas
SERVICE KITS
K1
56104352
1
Draw Latch Kit
K3
56104359
1
Float Cage Kit
K4
56104360
1
Debris Cage Kit
K5
56104362
1
Hose Clamp Kit
K6
56104363
1
Vacuum Motor Kit
K7
56104364
1
Recovery Hardware Kit
K8
56104383
1
Vacuum Motor Insulation Kit
Scrub System-20D
This diagram illustrates the Scrub System-20D, detailing the brush motor, gearbox, brush plate, and related components. The parts are numbered for reference in the Scrub System-20D parts list.
Kit
Item
Ref. No.
Qty
Description
Kit
Item
Ref. No.
Qty
Description
K2
1#
1
Washer 8x32x2.5uni6593 10 Pcs
K2
33
56601733
1
Brush Plate Assy Rt
K2
2
1
Screw, Hex Thd To Hd M6x50
33a
56366455
1
Plate, Stop
K2
3
4
Screw, Flat Socket Head
K2
33b
1
Wsh, Flt Std #10
K2
4
1
Nut, Hex Nyl Loc Thin M5
K2
33c
2
Wsh, Flt .266 X .906 X .060
K2
5
1
Nut, Hex Nyl Loc Thin M8
K2
33d
4
Scr, Pan Phil Plastite 10-14 X .38
K2
6#
3
Washer M8 Uni1751b 10 Pcs Set
33e
56109653
2
Spring Retainer
K2
7
3
Washer, Flat 8.4X16X1.6
33f
56112521
1
Gimbal-Collar Assembly
K2
8
1
Rivet, Nylon Tree Push-In (.25)
33g
56601056
1
Spring, Brush Holder
K2
9
1
Key, Square .25 X 1.44
33h
56601118
1
Brush Plate
K2
10
1
Scr-Soc Hd 5/16-18 X 1.25 Zinc
K2
34
2
Scr, Pan Hd Thd Form
K2
11
1
Scr-Hex Thd Form M6 X 10mm
K2
35
2
Washer, Flat Xl 5,5X15X1,2 Ss
K2
12
1
Scr-Soc Shd M6x12mm X M5-0.8
K2
36
1
Key
K2
13
2
Scr-Soc Shd M8x16mm X M6-1.00
37
9095483000
1
Hose Holder
K2
14
1
Scr-Hex Plastic M8-1.25 X 16MM
K2
38
1
Screw, Hex Thd To Hd M8x16 Loctite
K2
15
2
Wsh, Bowed .266x.500x.060
K2
39
3
Screw, Hex Thd To Hd M8x30 Ss
16
56104071
1
Disc Brush Motor (A-F) (M5)
K2
40
3
Nut, Hex Nyl Loc Thin M6 Ss
17
56104095
1
Shaft Disc Brush Motor
K2
41
2
Washer, Flat Xl Ss
18
56104117
1
Deck Lift Plate Weldment
K2
42
1
Screw Cyl Hd M5x12
19
56104120
1
Lower Deck Plate
20
56104121
1
Brush Housing
21
56104126
1
Squeegee Link Weldment
K1
22
1
Squeegee Pivot Block
K1
23
1
Bearing Flange
K1
24
1
Squeegee Pivot Washer
25
56104137
1
Spacer Motor
26
56104169
1
Solenoid Valve Assy (L1)
27
56104240
1
Skirt Brush
28
56104241
1
Double Scrub Brkt
29
56314983
1
Tee Assembly
30
56386183
1
Barbed Elbow 90
31
56384076
1
Hose-Pvc-.50x3.50
32
56397217
1
Hose, Pvc Clear
SERVICE KITS
K1
56104344
1
Squeegee Pivot Kit
K2
56104346
1
Disc Deck Hardware Kit
COMPONENTS
Item
Ref. No.
Qty
Description
A
56104297
1
Motovario Gearbox 15/1
B
56104298
1
Motor
C
56104300
1
Brush Housing Assembly
D
56601588
1
Cover And Screws
E
56601508
1
Plastic Cover
F
56601534
1
Carbon Brushes (2)
Solution System
This diagram illustrates the Solution System, showing the tank, filter, hoses, and associated components. The parts are numbered for reference in the Solution System parts list.
Kit
Item
Ref. No.
Qty
Description
Kit
Item
Ref. No.
Qty
Description
K2
1
1
Clamp, Hose 09/12-22
K1,K2
28
2
Hose, Spiral .500
K5,K7
2
1
Screw M10 x 50 Hex Hd F/Thd ISO4017
29
56510442
1
Cap-Extra Vent
K5,K7
3
1
Nut, Hex Nyl Loc Thin M8
K7
30
1
Screw M6 x 25 Hex Hd F/Thd SS ISO4017
K6,K7
4
18
Washer, Flat 8.4 x 16 x 1.6
K7
31
3
Washer Flat Xl 5.5 x 15.0 x 1.6 SS
K7
5
2
Nut, Hex Nyl Loc-Thin SS 3/8-16
K1,K2
32
4
Clamp, Hose 8/9-16
K7
6
10
Scr-Hex M8-1.25 X 16mm
K7
33
6
Scr, Pan Phil M5 x 12 SS
K5,K7
7
1
Scr-Soc Shd M10 x 50mm x M8-1.25
K1,K2
34
2
Gasket
K7
8
3
Wsh, Flt .266 x .906 x .060
35
9096126000
1
Buzzer 5-32V (H1)
K6
9
2
Tip Pad
K1
36
1
Ball Valve 90°
10
56104165
1
Filter Bracket
K2
37
1
Ball Valve
11
1
Hinge Assembly
K3
38
1
Filter Water
11a
56104206
1
Hinge Pin
K8
39#
1
DELETED
11b
56104207
1
Hinge Weldment
40
51526A
1
Hosebarb, 90 Degree
11c
56104208
1
Hinge Bracket
K6,K7
41
8
Screw M8 x 30 Hex Hd F/Thd SS ISO4017
11d
56104249
2
Bearing Flange
K7
42
1
Nut, Hex Nyl Loc Thin M6 SS
12
56104229
1
Grommet
K3,K7
43
2
Scr, Pan Phil M4 x 10 SS
13
56104234
1
Actuator Brkt
K7
44
2
Washer Flat Xl 6 x 18 x 1.5 - SS
K5
14
1
Actuator Assembly (M3)
K7
45
2
Scr, Pan Phil M5 x 16 SS
15
56104308
2
Pivot Block
K5
16
1
Spacer Actuator
K4
17
1
Rubber Solution Cap
18
56104390
1
Insert-Brass M8
19
56104391
1
Adjustment Pad
20
56104409
1
Prop Rod
K2
21
1
Hose Solution
22
56104445
1
Bracket-Tank Support
23
56104490
1
Solution Tank-Blue
K8
24#
DELETED
K4
25
1
Clip, Panel
K7
26
1
Bushing
27
56393382
1
Hose-PVC Clear
SERVICE KITS
K1
56104349
1
Solution Drain Kit
K2
56104350
1
Solution Hose Kit
K3
56104351
1
Solution Filter Kit
K4
56104354
1
Solution Cap Kit
K5
56104356
1
Actuator Kit
K6
56104357
1
Tip Pad Kit
K7
56104358
1
Solution Hardware Kit
Squeegee System
This diagram illustrates the Squeegee System, showing the squeegee blades, roller wheels, and mounting brackets. The parts are numbered for reference in the Squeegee System parts list.
Kit
Item
Ref. No.
Qty
Description
K3,K4,K6
1
7
Washer, Flat 6,4X12,5 S.S.
K4,K6
2
2
Pin-Cotter 1/8 X .75
K4,K6
3
2
Nut-Hex Jam Ss 3/8-16
K4,K5
4
4
Wsh-Flt .328 X .563 X .031
K4
5
1
Squeegee Casting NOTE 2
K4
6
56104142
1
Squeegee Cover
K4
7
2
Squeegee Lift Bracket
K4.K8
8
1
Squeegee Bracket Weldment
K4
9
2
Squeegee Plate
K2,K4
10
1
Blade-Squeegee Red Gum Front NOTE 1
K1
*
1
Blade-Squeegee Pu Front NOTE 1
K2,K4
11
1
Blade-Squeegee Red Gum Rear NOTE 1
K1
*
1
Blade-Squeegee Pu Rear NOTE 1
K4,K6
12
1
Caster Wheel
K4,K6
13
2
Roller Wheel
K4,K8
14
1
Squeegee Mount Brkt
K4,K8
15
1
Pivot Pin
K4,K5
16
4
Retaining Ring
K4,K7
17
1
Strap-Squeegee Rear
K4,K5
18
4
Knob
K4,K7
19
1
Latch-T Tab Assy
K4,K6
20
1
Roller Wheel
K4,K6
21
2
Pin-Clevis .312 X 1.84
K4,K8
22
2
Pin Cover-6mm
K4,K7
23
2
Nut, Hex Nyl Loc Thin M4 Ss
K4,K6
24
3
Washer 8x24x2 Uni 6593 Ss
K3,K4
25
6
Screw, Hex Thd To Hd M6x16 Ss
K4,K8
26
2
Spring Acc. Lid Lh
K4,K6
27
1
Screw Soc. Hd M6X45
K3,K4
28
2
Washer, Flat 5.3X10X1 Ss
K3,K4,K6
29
7
Nut, Hex Nyl Loc Thin M6 Ss
K4,K7
30
2
Scr, Pan Phil M4x10 Ss
K3,K4
31
2
Screw, Hex Thd To Hd M5x20 SS
K4,K5
32
L08603689
4
Flat Washer M6 X 18 SS
SERVICE KITS
K1
56104325
1
PU Squeegee Blade Kit
K2
56104483
1
Red Gum Squeegee Blade Kit
K3
56104327
1
Squeegee Hardware Kit
K4
56104378
1
Squeegee Assy Kit
K5
56104429
1
Squeegee Knobs Kit
K6
56104385
1
Squeegee Wheels Kit
K7
56104386
1
Squeegee Strap Kit
K8
56104387
1
Squeegee Mount Brkt Kit
Ladder Diagram-1
Ladder Diagram-1 illustrates the electrical control system for the Clarke SA40. It shows the power distribution from the battery (BT1) through circuit breakers (CB1, CB2) and fuses (F1). Key control elements include the Emergency Stop (S4), Deadman Switch (S2), Key Switch (S1), control board (A1), speed controller (E1), solenoid valves (L1), and motors (M1, M2). Wire colors and connection points (e.g., X001, J3-1) are indicated.
Item
Ref. No.
Qty
Description
A1
1
Control Board
BT1
1
Battery
CB1
56104423
1
Circuit Breaker 50A (Drive Wheel)
CB2
56315255
1
Circuit Breaker 5 Amp (Control Circuit)
CB3
56413822
1
Circuit Breaker 20 Amp (Vacuum Motor)
CB4
56509623
1
Circuit Breaker-25 Amp (Brush Motor)
D1
56389265
1
Rectifier Assy.
D2
56265103
1
Rectifier 35 Amp
E1
56104243
1
Speed Controller
E2
56383856
1
Battery Charger 24v 25a
F1
56412089
1
Fuse 150 Amp
H1
9096126000
1
Buzzer 5-32v
K1
56104176
1
Solid State Relay
K2
56601183
1
Contactor 24v 100 Amp
L1
56104169
1
Solenoid Valve Assembly
M1
56104074
1
Drive Wheel Motor
M2
56315241
1
Pump Chemical
M3
56104356
1
Actuator Kit (Motor Brush Lift Actuator)
M4
9097556000
1
Motor Vacuum 3st 24v 420w
M5
56104071
1
Disc Brush Motor (20D)
R1
1
Potentiometer 100k (Speed Adjustment / part of Main harness)
S1
1462888000
1
Switch Key with Cap
*
1462887000
1
Key 2 PCS
S2
1
Switch-Sealed (part of Switch Harness 56104406)
S4
56104247
1
Disconnect-Emergency
S5
1
Switch-Sealed (part of Switch Harness 56104406)
Y1
1
Electrical Brake (part of Drive Wheel Motor M1)
Ladder Diagram-2
Ladder Diagram-2 illustrates another aspect of the electrical control system, focusing on the brush lift actuator, vacuum motor, and brush motor connections. It details components like circuit breakers (CB3, CB4), contactor (K2), and motors (M3, M4, M5), along with their respective wiring and connection points.
Item
Ref. No.
Qty
Description
A1
1
Control Board
BT1
1
Battery
CB1
56104423
1
Circuit Breaker 50A (Drive Wheel)
CB2
56315255
1
Circuit Breaker 5 Amp (Control Circuit)
CB3
56413822
1
Circuit Breaker 20 Amp (Vacuum Motor)
CB4
56509623
1
Circuit Breaker-25 Amp (Brush Motor)
D1
56389265
1
Rectifier Assy.
D2
56265103
1
Rectifier 35 Amp
E1
56104243
1
Speed Controller
E2
56383856
1
Battery Charger 24V 25A
F1
56412089
1
Fuse 150 Amp
H1
9096126000
1
Buzzer 5-32V
K1
56104176
1
Solid State Relay
K2
56601183
1
Contactor 24V 100 Amp
L1
56104169
1
Solenoid Valve Assembly
M1
56104074
1
Drive Wheel Motor
M2
56315241
1
Pump Chemical
M3
56104356
1
Actuator Kit (Motor Brush Lift Actuator)
M4
9097556000
1
Motor Vacuum 3st 24v 420w
M5
56104071
1
Disc Brush Motor (20D)
R1
1
Potentiometer 100k (Speed Adjustment / part of Main harness)
S1
1462888000
1
Switch Key with Cap
*
1462887000
1
Key 2 PCS
S2
1
Switch-Sealed (part of Switch Harness 56104406)
S4
56104247
1
Disconnect-Emergency
S5
1
Switch-Sealed (part of Switch Harness 56104406)
Y1
1
Electrical Brake (part of Drive Wheel Motor M1)
Optional Kits and Accessories
Kits
Item
Ref. No.
Qty
Description
*
56104374
1
Shelf Charger US Kit
*
56104437
1
Shelf Charger Adapter Kit
*
56104499
1
Control Board Kit
Squeegee Blade Kits
Item
Ref. No.
Qty
Description
*
56104325
1
PU Squeegee Blade Kit NOTE 1
*
56104483
1
Red Gum Squeegee Blade Kit NOTE 1
Accessories
Item
Ref. No.
Qty
Description
*
56397453
1
Indicator Battery Level
*
56383571
1
Programmer-User
*
56383572
1
Programmer Cable-Molex
*
56104190
1
Ecoflex Bottle Assy
*
56044709
1
Literature Pack
20" Disk Scrub Brushes
Item
Ref. No.
Qty
Description
*
56505790
1
Pad Holder-20 3 Lug
*
56505791
1
Disc Brush-20 Magnagrit 3 Lug
*
56505792
1
Disc Brush-20 Dyna Grit 3 Lug
*
56505793
1
Disc Brush-20 Aglite 3 Lug
*
56505794
1
Disc Brush-20 Prolene 3 Lug
*
56505795
1
Disc Brush-20 Prolite 3 Lug
*
56505796
1
Disc Brush-20 Union Mix 3 Lug
*
56505797
1
Disc Brush-20 Midgrit 3 Lug
*
56505798
1
Disc Brush-20 Midlite 3 Lug
*
976170
1
Pads Cs 20 Black Thin (Qty 5)
*
976070
1
Pads Cs 20 Brown 51 (Qty 5)
*
976069
1
Pads Cs 20 Blue 51 (Qty 5)
Recommended Spare Parts
CHASSIS SYSTEM
Item
Ref. No.
Qty
Description
Item
Ref. No.
Qty
Description
O
56104239
Harness-Drive Motor
E
2-00-05173
Battery Insulator
O
56104269
Sprocket-11 Tooth
E
56104282
Cable-Power Red
O
56104407
Bearing-Flange
E
56104283
Cable-Power Black
O
56104331
Rear Wheel Kit
E
56372673
Boot-Battery Post
O
56104338
Wheel And Bearing Kit
E
56478246
Tie, Cable
O
56104435
Sprocket And Chain Kit (used w/56104431)
E
41217A
Cable Battery Kit 14662B
O
56104339
Sprocket And Chain Kit (used w/56104058)
E
56104341
Electrical Hardware Kit
E
56104091
Mounting Tab
E
56104499
Control Board Kit
E
56104094
Bar Linkage
E
56104372
Interface Panel Kit
E
56104105
Battery Tray
E
56104130
Steering Shaft
E
56104135
Link Bar
E
56104148
Steering Shaft Weldt
E
56104151
Spindle Mount Weldment
E
56104157
Collar
E
56104448
Chassis Weldment
E
56314032
Block, Bearing
E
56112544
Battery Charger 24v 25a
E
56104328
Universal Joint Kit
E
56104332
Bearing Block Kit
E
56104333
Chassis Hardware Kit
E
56104336
Drive Wheel Motor Kit
E
56104340
Drive Wheel Hardware Kit
E
56104384
Front Wheel Bearings Kit
PLATFORM ASSEMBLY
Item
Ref. No.
Qty
Description
Item
Ref. No.
Qty
Description
O
56104406
Switch Harness
O
56104052
Platform-Upper
E
56104052
Platform-Upper
E
56104185
Pedal-Safety
E
56104185
Pedal-Safety
E
56104186
Foot Pedal
E
56104186
Foot Pedal
E
56104187
Platform-Bottom
E
56104187
Platform-Bottom
E
56104277
Compression Spring
E
56104277
Compression Spring
E
56158690
Grommet
E
56158690
Grommet
E
56331006
Grommet
E
56331006
Grommet
E
56104417
Platform Hardware Kit
RECOVERY SYSTEM
Item
Ref. No.
Qty
Description
Item
Ref. No.
Qty
Description
O
56104164
Gasket-Recovery Tank
E
56104051
Recovery Tank
O
56104258
Vac Hose Assy
E
56104158
Back Panel
O
56104285
Drain Hose
E
56104306
Jumper Harness
O
9096672000
Filter
E
56104443
Guard-Splash-4X12-Poly
E
56104051
Recovery Tank
E
1450543000
Clamp, Hose 14/32-52
E
56104158
Back Panel
E
9100001246
Cover, Vac
E
56104306
Jumper Harness
E
56104352
Draw Latch Kit
E
56104443
Guard-Splash-4X12-Poly
E
56104359
Float Cage Kit
E
1450543000
Clamp, Hose 14/32-52
E
56104360
Debris Cage Kit
E
9100001246
Cover, Vac
E
56104362
Hose Clamp Kit
E
56104352
Draw Latch Kit
E
56104363
Vacuum Motor Kit
E
56104359
Float Cage Kit
E
56104364
Recovery Hardware Kit
E
56104360
Debris Cage Kit
E
56104383
Vacuum Motor Insulation Kit
E
56104362
Hose Clamp Kit
E
56104363
Vacuum Motor Kit
E
56104364
Recovery Hardware Kit
E
56104383
Vacuum Motor Insulation Kit
SCRUB SYSTEM-20D
Item
Ref. No.
Qty
Description
Item
Ref. No.
Qty
Description
O
9095483000
Hose Holder
O
56601534
Carbon Brushes (2)
E
56104071
Disc Brush Motor
E
56104095
Shaft Disc Brush Motor
E
56104117
Deck Lift Plate Weldment
E
56104120
Lower Deck Plate
E
56104121
Brush Housing
E
56104126
Squeegee Link Weldment
E
56104137
Spacer Motor
E
56104169
Solenoid Valve Assy
E
56104240
Skirt Brush
E
56104241
Double Scrub Brkt
E
56314983
Tee Assembly
E
56386183
Barbed Elbow 90
E
56384076
Hose-Pvc-.50x3.50
E
56397217
Hose, Pvc Clear
E
56601733
Brush Plate Assy Rt
E
56366455
Plate, Stop
E
56109653
Spring Retainer
E
56112521
Gimbal-Collar Assembly
E
56601056
Spring, Brush Holder
E
56601118
Brush Plate
Brush Selector Guide
We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications.
Brush Materials
Soft Nylon: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads.
Poly: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads.
Lite Grit: For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads.
Medium Grit: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads.
Heavy Grit: For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads.
20" Disk Scrub Brushes
Ref. No.
Description
56505790
Pad Holder-20 3 Lug
56505791
Disc Brush-20 Magnagrit 3 Lug
56505792
Disc Brush-20 Dyna Grit 3 Lug
56505793
Disc Brush-20 Aglite 3 Lug
56505794
Disc Brush-20 Prolene 3 Lug
56505795
Disc Brush-20 Prolite 3 Lug
56505796
Disc Brush-20 Union Mix 3 Lug
56505797
Disc Brush-20 Midgrit 3 Lug
56505798
Disc Brush-20 Midlite 3 Lug
976170
Pads Cs 20 Black Thin (Qty 5)
976070
Pads Cs 20 Brown 51 (Qty 5)
976069
Pads Cs 20 Blue 51 (Qty 5)
Disc Brush Application Guide (Suggestion Only)
Application
Heavy Grit
Medium Grit
Lite Grit
Poly
Soft Nylon
Stripping:
Concrete
X
Terrazzo
X
Ceramic/Quarry tile
X
Vinyl tile
X
General Scrubbing:
Concrete
X
X
X
X
Terrazzo
X
X
X
Ceramic/Quarry tile
X
X
X
Marble
X
X
X
Vinyl tile
X
X
Raised-rubber tile
X
X
X
Squeegee Blade Selector Guide
Red Gum Rubber: Provides longest life on finished or unfinished concrete floors.
Polyurethane: Oil resistance provides superior life in applications with oily floors.
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